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Grizzly G0524 - page 1
COPYRIGHT © NOVEMBER 2003 BY GRIZZLY INDUSTRIAL, INC. REVISED JANUARY, 2007 (TR) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #DS5689 PRINTED IN TAIWAN MO DE L G0 5 24 RIP S A W O WNER'S MANU AL ...
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Grizzly G0524 - page 2
WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement, and other masonr ...
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Grizzly G0524 - page 3
Table Of Contents SECTION 1: SAFETY ....................................................................................................................... 2 Safety Instructions for Power Tools ........................................................................................... 2 Additional Safety Instructions for Rip Saws .................. ...
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Grizzly G0524 - page 4
-2- G0524 Rip Saw 5. KEEP CHILDREN AND VISITORS AWAY . All children and visitors should be kept at a safe distance from work area. 6. MAKE WORKSHOP CHILD PROOF with padlocks, master switches, or by removing starter keys. 7. NEVER FORCE TOOL . It will do the job better and safer at the rate for which it was designed. 8. USE RIGHT TOOL. DO NOT force ...
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Grizzly G0524 - page 5
G0524 Rip Saw -3- 9. USE PROPER EXTENSION CORD . Make sure your extension cord is in good condi- tion. Conductor size should be in accor- dance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Your extension cor ...
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Grizzly G0524 - page 6
-4- G0524 Rip Saw Additional Safety Instructions for Rip Saws 6. STALLED BLADE. Turn the saw off and disconnect from the power source before attempting to "free" a stalled saw blade. 7 . COMFORTABLE CUTTING OPERATIONS. Avoid awkward operations and hand positions where a sudden slip could cause your hand to move into the conveyor track. 8. ...
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Grizzly G0524 - page 7
G0524 Rip Saw -5- We are proud to offer the Model G0524 Rip Saw. This machine is part of a growing Grizzly family of fine woodworking machinery. When used accord - ing to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commitment to customer satisfaction. We are pleased to ...
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Grizzly G0524 - page 8
-6- G0524 Rip Saw The following list outlines the electrical phase and voltage required to operate the rip saw, as well as the amperage draw of the motors: Pre-Wired For 220V, 3-Phase 15 HP Main Motor ................................. 37 Amps 2 HP Feed Motor ..................................... 6 Amps Rewired For 440V, 3-Phase 15 HP Main Motor ... ...
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Grizzly G0524 - page 9
G0524 Rip Saw -7- Electrocution or a fire can result if the bandsaw is n ot g ro u nd e d c o r - rectly. Make sure all electrical circuits are grounded. DO NOT use the machine if it is not grounded. In the event of an electrical short, grounding pro- vides electric current a path of least resistance to reduce the risk of electrical shock to the op ...
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Grizzly G0524 - page 10
-8- G0524 Rip Saw Figure 3. Overload relays. 4. Remove the RH10E/7C overload relay ( Figure 3 ) and replace it with an RH10E/4C (3-5A) type, with the dial set to 4A. 5. Remove the RH18/20 overload relay ( Figure 3 ) and replace it with an RH18/15 (12-18A) type, with the dial set to 12A. 6. Wire the main motor and the feed motor as shown on the diag ...
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Grizzly G0524 - page 11
G0524 Rip Saw -9- B A C D F G H I J E Figure 5. Front View. A. Control Panel —Location of the START & STOP buttons that power the saw. B. Fence Handwheel —Moves the rip fence along the fence rail. C. Electrical Access Door —Provides access to the electrical components. D. Oil Reservoir Access Door —Provides access to the oil reservoir. ...
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Grizzly G0524 - page 12
-10- G0524 Rip Saw Control Panel A. EMERGENCY STOP Button —Disconnects power to all motors in the motor cabinet. B. MAIN MOTOR START Button —Starts the saw blade. C. FEED MOTOR START Button —Starts the conveyor track. D. POWER Light —Indicates there is power to the control panel . E. MAIN MOTOR STOP Button —Stops the saw blade. F. FEED MO ...
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Grizzly G0524 - page 13
G0524 Rip Saw -11- The Model G0524 was carefully packed when it left our warehouse. If you discover the machine is damaged after you have signed for delivery, please immediately call Customer Service at (570) 546-9663 for advice. Save the containers and all packing materials for possible inspection by the carrier or its agent. Otherwise, filing a f ...
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Grizzly G0524 - page 14
-12- G0524 Rip Saw DESCRIPTION QTY A. T-Handle Wrench 19mm ........................... 1 B. Grease Gun ............................................... 1 C. Combo Wrench 8 x 10mm ........................ 1 D. Combo Wrench 10 x 12mm ...................... 1 E. Combo Wrench 11 x 13mm ...................... 1 F. Combo Wrench 14 x 17mm ................. ...
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Grizzly G0524 - page 15
G0524 Rip Saw -13- N M L O Figure 10. Auxiliary Roller Box Contents. Figure 11. Hardware Bag Contents. DESCRIPTION QTY P. Cap Screws M6-1.0 x 16 .......................... 8 Q. Setscrews M6-1.0 x 30 ............................. 4 R. Lock Washers 6mm .................................. 8 S. Flat Washers 6mm .................................... 4 T. ...
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Grizzly G0524 - page 16
-14- G0524 Rip Saw 5mm 10mm 15mm 20mm 25mm 30mm 35mm 40mm 45mm 50mm 55mm 60mm 65mm 70mm 75mm Washer Lock Washer Hex Nut Wing Nut Phillips Head Sheet Metal Screw Setscre w Phillips Head Screw Thumb Screw Slotted Screw Countersunk Phillips Head Screw Cap Screw Carriage Bolt Hex Head Bolt Button Head Screw Flang e Bolt Phillips Head Hex Bolt Lock Nut ...
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Grizzly G0524 - page 17
G0524 Rip Saw -15- The unpainted surfaces are coated with a waxy oil to protect them from corrosion during ship - ment. Remove this protective coating with a sol - vent cleaner or citrus-based degreaser such as Grizzly’s G7895 Degreaser. To clean thoroughly, some parts may need to be removed. For opti - mum performance from your machine, make sur ...
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Grizzly G0524 - page 18
-16- G0524 Rip Saw To remove the saw base unit from the crate pallet: 1. Cut off and remove all plastic straps from the crate. 2. Using a forklift, position the saw over the final location. 3. Place the cast iron feet under the leveling screws. 4. Lower the saw onto the cast iron feet as shown in Figure 13 . Figure 13. Cast iron feet. 5. Adjust the ...
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Grizzly G0524 - page 19
G0524 Rip Saw -17- For safety reasons, the saw blade must be removed before the saw is test run to ensure the wiring is not reversed at the main terminal ( Figure 14 ). If the wiring is reversed, the saw arbor and the conveyor track will run in the wrong direction. To remove the blade: 1. If not already done, make sure the saw is not connected to t ...
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Grizzly G0524 - page 20
-18- G0524 Rip Saw Figure 15. Phillips head screws securing the fence scale. The distance between the right edge of the blade teeth and the fence face should be equal to the scale reading on the fence rail. The scale can be adjusted back and forth once the two Phillips head screws ( Figure 15 ) are loosened. Scale Calibration 6. Approximately 5 sec ...
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Grizzly G0524 - page 21
G0524 Rip Saw -19- Components and Hardware Needed: Qty Auxiliary Roller Brackets (Left) .................... 2 Auxiliary Roller Brackets (Right) ................. 2 Auxiliary Rollers ........................................... 4 Hardware Bag —Cap Screws M6-1.0 x 16 .................. 8 —Setscrews M6-1.0 x 30 ..................... 4 —Lock Wash ...
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Grizzly G0524 - page 22
-20- G0524 Rip Saw To install the auxiliary rollers: 1. Using a 13mm wrench, remove the 4 hex nuts from the setscrews on the underside of the head casting ( Figure 18 ). 3. Slide the 4 auxiliary roller brackets over the setscrews and secure them with the four M6- 1.0 hex nuts and 6mm flat washers, as well as the 4 hex nuts removed in step 1 ( Figur ...
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Grizzly G0524 - page 23
G0524 Rip Saw -21- NOTICE The following section was designed to give instructions on the basic operations of this machine. However, it is in no way com - prehensive of all of the machine’s applica - tions. WE STRONGLY RECOMMEND that you read books, trade magazines, or get formal training to maximize the potential of your machine. Damage to your e ...
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Grizzly G0524 - page 24
-22- G0524 Rip Saw Turn the variable speed adjustment knob ( Figure 22 ) clockwise to decrease the feed rate and counterclockwise to increase it. The feed rate is variable between 30-112 FPM. Determining Ideal Feed Rates —There are no definitive rules to follow when determining the best feed rate. As a general rule, always start with the slowest ...
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Grizzly G0524 - page 25
G0524 Rip Saw -23- Figure 23. Rip cutting operation. The operator is standing to the side of the workpiece to avoid injury in the event of kickback. 10. Approximately 5 seconds after the arbor is started, press the FEED MOTOR START button. The conveyor track should start and run smoothly. Note— An automatic time delay prevents the conveyor track ...
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Grizzly G0524 - page 26
-24- G0524 Rip Saw Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious person - al injury. Check for the following conditions before each use: • Loose mounting bolts. • Damaged saw blade. • Worn or damaged wires. • Leaking or broken lube lines. • Empty lube reservoir. • Any othe ...
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Grizzly G0524 - page 27
G0524 Rip Saw -25- Inspect V-belts for damage or cracks after every month (160 Hours) of regular use. The lube reservoir ( Figure 25 ) houses the oil that lubricates the conveyor track. The oil is pumped through a series of plastic tubes at a rate of 3-6 cc every 5 minutes, and onto a brush under the main table. When the oil level in the reservoir ...
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Grizzly G0524 - page 28
-26- G0524 Rip Saw Maintenance Performed Approximate Hours Of Use Date Maintenance Log ...
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Grizzly G0524 - page 29
G0524 Rip Saw -27- Always disconnect power to the machine before performing ser - vice adjustments. Failure to do this may result in serious personal injury. This section is designed to help the operator with adjustments that were made at the factory and that might also need to be made during the life of the machine. This section is provided for yo ...
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Grizzly G0524 - page 30
-28- G0524 Rip Saw — If end B is wider than end A, then the tip of the fence needs to be adjusted to the right to make the fence parallel to the blade ( Figure 27 ). Figure 27. Adjusting the fence to the right. Figure 28. Cap screws to loosen fence. 3. Loosen the cap screws ( Figure 28 ) on the top of the fence to allow adjustment of the fence. R ...
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Grizzly G0524 - page 31
G0524 Rip Saw -29- To adjust the feed motor V-belt tension: 1. D is c on ne ct t he sa w f r om th e p ow e r source! 2. Remove the side access panel to reveal the adjustment mechanism. 3. Loosen the jam nut ( Figure 30 ). 4. Raise or lower the adjustment nut to change the V-belt tension. Note— Raise the adjust - ment nut to decrease the tension ...
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Grizzly G0524 - page 32
-30- G0524 Rip Saw The pressure rollers must all be the same dis - tance away from the table surface (conveyor track). To adjust the pressure rollers: 1. D is c on ne ct t he sa w f r om th e p ow e r source! 2. Using the blade height handwheel, raise the bottom edge of the blade above the bottom- dead-center of the pressure rollers. 3. Using the p ...
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Grizzly G0524 - page 33
G0524 Rip Saw -31- The head of the saw slides up and down on gibs. Over time, the gibs may need to be tightened to compensate for wear. Loosen the jam nuts and adjust the setscrews to reduce the “play” along the gibs ( Figure 33 ). Always make small adjust - ments to the setscrews, starting with 1 ⁄ 4 turn incre- ments. When adjusted correctl ...
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Grizzly G0524 - page 34
-32- G0524 Rip Saw Service Performed Approximate Hours Of Use Date Service Log ...
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Grizzly G0524 - page 35
G0524 Rip Saw -33- This section contains the following subsections for the Model G0524: aftermarket accessories, data sheets, pa rt s di ag ra ms a nd l is ts , t ro ub le sh oo t - i ng , wiring diagrams, an d warranty/return informa - tion. If you need parts or help in assembling your machine, or if you need operational information, call the serv ...
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Grizzly G0524 - page 36
-34- G0524 Rip Saw Laser Guide with Arm - H5749 Improve rip cutting accuracy, work more efficient - ly, and increase yields with the optional Grizzly H5749 Laser Guide. This bolt-on accessory is perfect for production shop looking to make the most of their Grizzly G0524 Rip Saw. Inventory Qty • Steel Arm .......................................... ...
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Grizzly G0524 - page 37
G0524 Rip Saw -35- Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MACHINE DA T A SHEET Design Type ...................................................................................................... Floor Model Capacities: Maximum Blade Diameter ..................................................... ...
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Grizzly G0524 - page 38
-36- G0524 Rip Saw 17 18 16 19 20 21 22 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 64 65 61 60 58 48 63 62 45 44 31 41 40 39 32 31 30 6 38 34 12 46 47 6 37 49 52 51 54 53 50 55 56 57 37 59 22 7 29 28 27 26 36 25 24 23 42 43 35 15 14 66 19 51 19 44 33 ...
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Grizzly G0524 - page 39
G0524 Rip Saw -37- 1 PSB24M CAP SCREW M5-.8 X 16 2 P0524002 COVER, GEAR BOX 3 P0524003 SPANNER LOCK NUT M20-1.0 4 PTLW09M EXT TOOTH WASHER 20MM 5 P51104 THRUST BEARING 51104 6 PSB07M CAP SCREW M6-1 X 30 7 PLW03M LOCK WASHER 6MM 8 P0524008 GEAR BOX 9 PK82M KEY 7 X 7 X 18 10 P0524010 LEAD SCREW 11 P0524011 LOCK SEAT 12 PSS06M SET SCREW M8-1.25 X 16 1 ...
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Grizzly G0524 - page 40
-38- G0524 Rip Saw 101 102 103 104 108 106 151 108 152 130 150 142 148 149 146 145 144 141 143 115 138 140 140 139 134 137 129 136 131 108 133 132 113 120 122 121 123 124 129 128 125 126 127 107 111 108 112 114 119 108 118 117 116 115 110 109 108 D a t e S e ria l N u m b e r M a n u f a c tu re d f o r G rizz l y in T a iw a n N O T IC E 153 154 1 ...
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Grizzly G0524 - page 41
G0524 Rip Saw -39- 101 P0524101 SPEC. EYE-BOLT M16-2 X 90LH 102 P0524102 HEX NUT M16-2LH 103 P0524103 SPECIAL NUT M16-2 LH/RH 104 P0524104 SPECIAL BOLT M16-2 X 110 105 PN13M HEX NUT M16-2.0 106 P0524106 ADJUSTING RING 107 P0524107 PULLEY 108 PSS06M SET SCREW M8-1.25 X 16 109 PVA55 V-BELT A-55 4L550 110 PK83M KEY 10 X 8 X 70 111 P0524111 MOTOR 2 HP ...
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Grizzly G0524 - page 42
-40- G0524 Rip Saw 201 203 202 204 232 205 219 218 214 215 216 217 222 221 223 220 206 208 207 208 209 210 211 212 213 231 230 229 228 227 225 226 224 ...
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Grizzly G0524 - page 43
G0524 Rip Saw -41- 201 PB35M HEX BOLT M12-1.75 X 40 202 PLW05M LOCK WASHER 12MM 203 P0524203 SPECIAL WASHER 12 X 30 X 5MM 204 P0524204 PRESS PLATE 205 P0524205 MAIN SPINDLE 206 PSB01M CAP SCREW M6-1 X 16 207 P0524207 COVER, FRONT 208 P7208 BALL BEARING 7208 209 P0524209 RING 210 P0524210 RING 211 P0524211 STOPPER, FRONT 212 PTLW10M EXT TOOTH WASHER ...
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Grizzly G0524 - page 44
-42- G0524 Rip Saw 303 304 305 306 307 302 308 316 301 317 318 321 322 323 320 319 308 324 325 326 327 328 329 330 331 332 333 334 335 336 337 338 339 340 341 325 342 343 344 345 346 304 347 339 335 345 344 333 343 340 346 339 330 329 327 348 349 350 339 352 351 354 355 356 357 323 358 36 0 364 361 359 362 363 359 358 365 314 313 312 311 310 309 30 ...
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Grizzly G0524 - page 45
G0524 Rip Saw -43- 301 P0524301 KNOB SCREW M10-1.5 X 20 302 PSS02M SET SCREW M6-1 X 6 303 P0524303 CHIP FUNNEL 304 PS32M PHLP HD SCR M8-1.25 X 25 305 PLW04M LOCK WASHER 8MM 306 P0524306 SHAFT 307 P0524307 HINGE (BIG) 308 PS11M PHLP HD SCR M6-1 X 16 309 P0524309 BUSHING 6 X 10 X 10T 310 P696 BALL BEARING 696 311 PS47M PHLP HD SCR M6-1 X 25 312 P0524 ...
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Grizzly G0524 - page 46
-44- G0524 Rip Saw 425 428 427 426 420 424 421 420 419 418 415 416 417 414 413 412 411 410 409 408 407 406 405 404 403 402 401 440 431 432 433 420 430 429 436 433 457 458 456 420 441 414 442 451 454 414 453 452 455 450 449 448 447 446 445 444 443 438 435 422 423 437 434 439 ...
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Grizzly G0524 - page 47
G0524 Rip Saw -45- 401 P0524401 BRACKET 402 PW06M FLAT WASHER 12MM 403 PLW05M LOCK WASHER 12MM 404 PSB92M CAP SCREW M12-1.75 X 40 405 P0524405 COVER PLATE 406 PSB24M CAP SCREW M5-.8 X 16 407 P0524407 COVER 408 PN03M HEX NUT M8-1.25 409 PB20M HEX BOLT M8-1.25 X 35 410 PN08M HEX NUT M10-1.25 411 P0524411 SPRING 412 PSB89M CAP SCREW M10-1.25 X 35 413 ...
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Grizzly G0524 - page 48
-46- G0524 Rip Saw 501 P0524501 SPRING PLANK 502 P0524502 SHAFT 503 P0524503 BEARING COVER, RIGHT 504 P6003 BALL BEARING 6003 505 PW03M FLAT WASHER 6MM 506 PS14M PHLP HD SCR M6-1.0 X 12 507 P0524507 ROLLER, RIGHT 508 P0524508 ROLLER, LEFT REF PART # DESCRIPTION 509 PSB01M CAP SCREW M6-1.0 X 16 510 P0524510 SPRING PLANK 511 PSS28M SETSCREW M6-1.0 X ...
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Grizzly G0524 - page 49
G0524 Rip Saw -47- ? ...
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Grizzly G0524 - page 50
-48- G0524 Rip Saw 601 P0524601 RELAY MY2NJ-200/220VAC 602 P0524602 TIMER 603 P0524603 TRANSFORMER 0V-440V/DC24V 604 P0524604 TERMINAL PLATE 605 P0524605 FUSE 10*38-4A 606 P0524606 FUSE 10*38-4A 607 P0524607 CONTACTOR CN-11 608 P0524608 OVERLOAD RH10E/7C 5.5-8.5A 609 P0524609 CONTACTOR CN-18 610 P0524610 OVERLOAD RH18/20 16-24A 611 P0524611 CONTACT ...
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Grizzly G0524 - page 51
G0524 Rip Saw -49- 701 PSB48M CAP SCREW M6-1.0 X 35 702 PH5749702 LASER CLAMP ASSEMBLY 702-1 PH5749702-1 LASER CLAMP (TOP) 702-2 PH5749702-2 LASER CLAMP (BOTTOM) 703 PH5749703 LASER 704 PSB01M CAP SCREW M6-1.0 X 16 705 PH5749705 LASER BRACKET ASSEMBLY 705-1 PSB18M CAP SCREW M4-0.7 X 8 705-2 PW05M FLAT WASHER 4MM 705-3 PH5749705-3 LASER BRACKET (TOP ...
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Grizzly G0524 - page 52
-50- G0524 Rip Saw SYMPTOM Motor will not start. Motor will not start; fuses or circuit breakers blow. Motor overheats. Motor stalls (resulting in blown fuses or tripped cir - cuit). Machine slows when oper - ating. Loud, repetitious noise com - ing from machine. Hand wheels will not turn. POSSIBLE CAUSE 1. Low voltage. 2. Open circuit in motor or ...
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Grizzly G0524 - page 53
G0524 Rip Saw -51- G0524 Wiring Diagrams ...
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Grizzly G0524 - page 54
-52- G0524 Rip Saw ...
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Grizzly G0524 - page 55
G0524 Rip Saw -53- Notes ...
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Grizzly G0524 - page 56
-54- G0524 Rip Saw Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty a ...
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Grizzly G0524 - page 57
CUT ALONG DOTTED LINE ___Other__________________________________________________ 9. How many of your woodworking machines are Grizzly? _____________ 10. Which benchtop tools do you own? Check all that apply. ___1" x 42" Belt Sander ___6" - 8" Grinder ___5" - 8" Drill Press ___Mini Lathe ___8" Table Saw ___10" ...
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Grizzly G0524 - page 58
FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 Place Stamp Here TAPE ALONG EDGES--PLEASE DO NOT STAPLE Name_______________________________ Street_______________________________ City______________State______Zip______ Send a Grizzly Catalog to a friend: ...
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Grizzly G0524 - page 59
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Grizzly G0524 - page 60
Buy Direct and Save with Grizzly ® – Trusted, Proven and a Great Value! -OR- • SECURE ORDERING • ORDERS SHIPPED WITHIN 24 HOURS • E-MAIL RESPONSE WITHIN ONE HOUR Visit Our Website T oday And Discover Why Grizzly ® Is The Industr y Leader! Call Today For A FREE Full Color Catalog ...
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