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Manual Merkury Innovations 312795E

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  • Merkury Innovations 312795E - page 1

    312795E EN Instr uctions-P ar ts Merkur ™ Bello ws Pump Assemb l y For pumping isocy anates, UV coatings, and other moisture -sensitive materials. For prof essional use only . See page 7 f or model inf ormation, including maximu m working pres sure. Impor tant Safety Instructions Read all warnings and instructions in this manual. Sa v e these ins ...

  • Merkury Innovations 312795E - page 2

    Related Manua ls 2 312795E Contents Related M anuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 W arnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Impor tant T wo-Compo nent Material Information . 5 Isocyanate Conditions . . . . . . . . . . . . . . . . . . . . . 5 Mater ial Self-ignition . . . . . . . . . . . ...

  • Merkury Innovations 312795E - page 3

    Warnings 312795E 3 Wa r n i n g s The f ollowing w arnings are for t he setup , use, g rounding, maintenance , and repair of this equ ipment. The e xclama- tion point symbol ale r ts you to a gener al warning and the hazard symbols ref er to procedure-specific risks. When these symbols appear in the body of this man ual, ref er ba c k to these W ar ...

  • Merkury Innovations 312795E - page 4

    Warnings 4 312795E EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury . • Do not oper ate the unit when f atig ued or under the influe nce of drugs or alcohol. • Do not e xceed the maxim um working pressure or temperature r ating of the lo west r ated system com- ponent. See Te c h n i c a l D a t a in all equ ipment manuals. • ...

  • Merkury Innovations 312795E - page 5

    Important Two-Component Materi al Information 312795E 5 Impor tant T w o-Component Material Inf ormation Isocy anate Conditions Material Self-ignition K eep Components A and B Separate Moisture Sensitivity of Isocy anates Isocy anates (ISO) are cat alysts used in two componen t coatings. ISO will react with mo isture (such as humidity) to f or m sm ...

  • Merkury Innovations 312795E - page 6

    Models 6 312795E Models Chec k your p ump’ s identif ication marking (ID) f or the 6-digit par t number . Use the f ollo wing matrix to define the const ruction of your pu mp , based on the six digits. For e xample, pump Par t No . B05F A0 re presents a 5 to 1 ratio , 150 cc pump , with no DataT rak, a low noise e xhau st, and v-pack ings T o ord ...

  • Merkury Innovations 312795E - page 7

    Pump Data 312795E 7 Pump Data Model, Series Air Motor Displacement Pump Maximum Fluid W orking Pressure psi (MPa, bar) Flow Rate at 60 cpm gpm (lpm) Fluid Inlet Fluid Outlet Air Inlet B05F A0, Series A M04LN0 LB150A 500 (3.4, 34) 2.4 (9.0) 1 in. npt 3/4 in. npt 1/4 in. npt B05FB0, Series A M04L T0 B05F A1, Series A M04LN0 LB150B B05FB1, Series A M0 ...

  • Merkury Innovations 312795E - page 8

    Component Identification 8 312795E Component Identification Key: A Air Motor B Coupler Shield C Connecting Rod D Tie Rod E Fluid Inlet F Bellows Chamber G Fluid Outlet H Ground W ire J Coupling Nut K Coupling Collar L P acking Nut M Pump Adapter NJ a m N u t P Cylinder RF o o t C a p F IG . 1. Component Identification A D E L M F G K C J B H N P R ...

  • Merkury Innovations 312795E - page 9

    Component Identi fication 312795E 9 ...

  • Merkury Innovations 312795E - page 10

    Installation 10 312795E Installation General Inf ormation NO TE: R ef erence numbers a nd letters in pa rentheses in the te xt ref er to th e callouts in the figures and th e par ts dra wing. NO TE: Alwa ys use Genuine Graco Par ts and Access o- ries, a vaila ble from y our Gr aco distributor . If you supply yo ur own accessories, be sure they are ...

  • Merkury Innovations 312795E - page 11

    Installation 312795E 11 Prepare the Site Ensure that y ou ha ve an ad equate compressed air supply . Bring a compressed air supply line from the air com- pressor to the pu mp location. Be sure all air ho ses are properly sized and pressure -rated f or y our system. Use only electrically conductiv e hoses. K eep the site clear of an y obstacles or d ...

  • Merkury Innovations 312795E - page 12

    Installation 12 312795E Gr ounding Pump: See F IG . 4. V erify th at the ground screw (GS) is attached a nd tightened securely to th e air motor . Con- nect the other end of the gr ound wire (S) to a true earth ground. Air and fluid hoses: Static electricity may b uild up when fluids flo w through pumps, h oses, and sp ra y ers. At least one hose m ...

  • Merkury Innovations 312795E - page 13

    Installation 312795E 13 Accessories Install the f ollo wing accessories in the order shown in F IG . 2 or F IG . 3, u sing adapters as n ecessar y . Air Line • Bleed-type mast er air valve ( E): required in your system to reliev e air trapped between it and the air motor and gun wh en the v alv e is closed. Do not bloc k access to the v alve . Be ...

  • Merkury Innovations 312795E - page 14

    Operation 14 312795E Operation Pressure Relief Pr ocedure 1. Lock the gun tr igger . 2. Close the blee d-type master air v alv e. 3. Unlock the gun trigger . 4. Hold a metal par t of the gun firmly to a grounded metal pail. T r igger the gun to reliev e pressure. 5. Lock the gun tr igger . 6. Open all fluid dra in v alves in the syst em, having a w ...

  • Merkury Innovations 312795E - page 15

    Operation 312795E 15 Prime and Adjust the Pump 1. Lock gun trig ger . Remov e tip guard and spray tip from gun. Refer to gun manual. 2. Close g un air regulat or (D) and pump air regula tor (H) by turning knobs counterc lockwise reducing pressure to z ero . Close b leed-type air v alv e (E). Also verify that a ll drain valv es are closed. 3. Chec k ...

  • Merkury Innovations 312795E - page 16

    Maintenance 16 312795E Maintenance Preventive Maintenance Schedule The opera ting conditions of y our par ticular syste m determine how often maintenance is required. Establish a pre v entiv e maintenance schedule b y recording when and what kind of maint enance is needed, and then determine a regular schedule f or chec king your system. Tighten Th ...

  • Merkury Innovations 312795E - page 17

    Troubleshooting 312795E 17 T roub leshooting NO TE: Chec k all possible prob lems and causes before disassemb ling the pump . *See Related Man uals , page 2, f or manual n umbers . Relie ve the press ure, page 14, bef ore checking or ser vicing the equipmen t. Prob lem Cause Solution Pump output low on both strok es. Restricted air supply lines. Cl ...

  • Merkury Innovations 312795E - page 18

    Repair 18 312795E Repair General Inf ormation • Ref erence n umbers and letters in paren theses in the te xt ref er to the ca llouts in the figures and the par ts d ra wing. • Alwa ys use Gen uine Graco P arts and Accessories, av ailab le from y our Gr aco distributor . If you supply yo ur own accessories, be sure they are adequate ly sized and ...

  • Merkury Innovations 312795E - page 19

    Repair 312795E 19 5. Push up the motor s haft. Remove the coupling nut (7) . 6. Use a soc ket to remov e the tie rod nuts (4 ). 7. Use a soc ket to remov e the bott om two mountin g screws . 8. Carefully remov e the di splacement pump, with the pump adapt er attached. 9. Clamp the adapter plat e in a vise to ser vice the dis- placement pu mp . 10. ...

  • Merkury Innovations 312795E - page 20

    Repair 20 312795E Reconnect the Air Motor 1. Screw the tie rods (3) into th e bottom cov er of t he air motor . T orque to 50-55 ft-l b (68-75 N•m). 2. As needed f or the large r air motors, use two people to reattach. Align the tie rod s (3) with th e holes in the pump ad apter . Carefully lower the air motor into place. 3. Attach the tie rod nu ...

  • Merkury Innovations 312795E - page 21

    Repair 312795E 21 ...

  • Merkury Innovations 312795E - page 22

    Parts 22 312795E Pa r t s T orque to 50-55 ft-lb (68-75 N•m). 1 1 2 3 4 7 5 8 T orque t o 50-60 ft-lb (68-81 N•m). 2 T orque t o 75-80 ft-lb (138-146 N•m). 3 3 2 1 10 2 ti15367a 9 6 4 M04xxx air motors only; counterbore end fa ces motor . 4 ...

  • Merkury Innovations 312795E - page 23

    Parts 312795E 23 P art No./Description ----- Not so ld separately . * Included in Connectin g Kit. See page 23 to or der the correct kit for y our pump . ▲ Replacement Dange r and W arning labels, tags , and cards are av ailab le at no cost. P arts That V ary by Model Ref. No. P art No. Description Qty . 1 See T a b le DISPLAC EMENT PUMP , see ma ...

  • Merkury Innovations 312795E - page 24

    Repair Kits 24 312795E Repair Kits NO TE: Fo r displacement pump repa ir kits , see manual 312793. F or air motor repair kits , see manual 312796. W all Mounting Kits Includes bracket and hardware. Car t Mounting Kit 24E879 Includes cart, brack et, and hard ware . Accessories Overflow Chamber Kit 24E298 Kit includes ov erflo w cup with cap , seals ...

  • Merkury Innovations 312795E - page 25

    Repair Kits 312795E 25 ...

  • Merkury Innovations 312795E - page 26

    Performance Charts 26 312795E Pe r f o r m a n c e C h a r t s Cycles per Minute 0 0 Fluid Flow gpm (lpm) test ed in No. 10 weight oil Fluid Outlet Pressure psi (MPa, bar) Air Flow scfm (m 3 /min) Model B05Fxx 5:1 Ratio, 150cc/cycle KEY A = 100 psi (0.7 MP a, 7 bar) B = 70 psi (0.5 MP a, 5 bar) C = 40 psi (0.3 MP a, 3 bar) = fluid flow = air consum ...

  • Merkury Innovations 312795E - page 27

    Performance Charts 312795E 27 Cycles per Minute Fluid Flow gpm (lpm) test ed in No. 10 weight oil Fluid Outlet Press ure psi (MPa, bar) Air Flow scfm (m 3 /min) KEY A = 100 psi (0.7 MP a, 7 bar) B = 70 psi (0.5 MP a, 5 bar) C = 40 psi (0.3 MP a, 3 bar) = fluid flow = air consum ption Cycles per Minute Fluid Flow gpm (lpm) test ed in No. 10 weight o ...

  • Merkury Innovations 312795E - page 28

    Performance Charts 28 312795E Cycles per Minute Fluid Flow gpm (lpm) test ed in No. 10 weight oil Fluid Outlet Press ure psi (MPa, bar) Air Flow scfm (m 3 /min) KEY A = 100 psi (0.7 MP a, 7 bar) B = 70 psi (0.5 MP a, 5 bar) C = 40 psi (0.3 MP a, 3 bar) = fluid flow = air consum ption Cycles per Minute Fluid Flow gpm (lpm) test ed in No. 10 weight o ...

  • Merkury Innovations 312795E - page 29

    Performance Charts 312795E 29 Cycles per Minute Fluid Flow gpm (lpm) test ed in No. 10 weight oil Fluid Outlet Press ure psi (MPa, bar) Air Flow scfm (m 3 /min) KEY A = 100 psi (0.7 MP a, 7 bar) B = 70 psi (0.5 MP a, 5 bar) C = 40 psi (0.3 MP a, 3 bar) = fluid flow = air consum ption Cycles per Minute 0 0 A B C A B C Fluid Flow gpm (lpm) test ed in ...

  • Merkury Innovations 312795E - page 30

    Pump Dimensions 30 312795E Pump Dimensions Pump Model A in. (mm) B in. (mm) C in. (mm) D in. (mm) E in. (mm) We i g ht lb (kg) B05F Ax 33 (838 ) 6.9 (175) 5.8 (147) 9.7 (246) 35 (888) 65 (29 ) B05FBx 66 (30) B12D Ax 33.5 (851) 6.9 (175) 10.8 (274) 9.7 (246) 35 (88 8) 71 (32) B12DBx 72 (33) B15BAx 33 (838) 6.9 (175) 5.8 (147) 9.7 (246) 35 (888) 56 ( ...

  • Merkury Innovations 312795E - page 31

    Wall Bracket Moun ting Dimensions 312795E 31 W all Brac ket Mounting Dimensions Te c h n i c a l D a t a * See Related Manuals , page 2, for manual number . 8.5 in. (216 mm) 17.0 in. (432 mm) 2.167 in. (55 mm) 6 x 0.400 in. (10 mm) 6.9 in. (175 mm) ti15369a Maximum fluid wor king p ressure . . . . . . . . . . . . . . . . . See Pump Data , page 7. M ...

  • Merkury Innovations 312795E - page 32

    All written and visual data con tained in th is document reflects the late st product information available at the time of pu blica tion. Graco reserves the right to make changes at any time without notice. Original instructions. This manual contains English. MM 312795 Graco Headquarters: Minneapoli s Internationa l Offices: Belgium, China, Japan, ...

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