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Chicago Electric 65414 - page 1
3000 RA TED W A TTS/3500 MAX. W A TTS PORT ABLE GENERA T OR CERTIFIED FOR ALL ST A TES EXCEPT CALIFORNIA Model 65414 SET UP , OPERA TING, AND SERVICING INSTRUCTIONS Using an engine indoors CAN KILL YOU IN MINUTES. Engine exhaust contains carbon monoxide. This is a poison you cannot see or smell. NEVER use inside a home or garage, EVEN IF doors and ...
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Chicago Electric 65414 - page 2
Page 2 For technical questions, please call 1-800-444-3353. SKU 65414 CONTENTS IMPORT ANT SAFETY INFORMA TION ............................ 3 EXTENSION CORDS ......................... 7 BASIC SPECIFICA TIONS ............. 8 FUNCTIONS ....................................... 8 UNP ACKING .................................. 8 CONTROLS .................. ...
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Chicago Electric 65414 - page 3
Page 3 For technical questions, please call 1-800-444-3353. SKU 65414 SA VE THIS MANUAL Keep this manual for the safety warnings and precautions, assembly , operating, inspection, maintenance and cleaning procedures. Write the product’ s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product ha ...
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Chicago Electric 65414 - page 4
Page 4 For technical questions, please call 1-800-444-3353. SKU 65414 A spark arrestor may be required. The operator should contact local re agencies for laws or regulations relating to re prevention requirements. Set up and use only on a at, level, 4. well-ventilated surface. Wear ANSI-approved safety goggles, 5. heavy-duty work gloves, a ...
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Chicago Electric 65414 - page 5
Page 5 For technical questions, please call 1-800-444-3353. SKU 65414 Parts, especially exhaust system 1 1. components, get very hot during use. Stay clear of hot parts. Do not cover the engine or equipment 12. during operation. Keep the equipment, engine, and 13. surrounding area clean at all times. Use the equipment, accessories, etc., in 14. acc ...
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Chicago Electric 65414 - page 6
Page 6 For technical questions, please call 1-800-444-3353. SKU 65414 Before connecting an appliance or 1. power cord to the generator: Make sure that it is in good working order . Faulty appliances or power cords can create a potential for electrical shock. If an appliance begins to operate 2. abnormally , becomes sluggish or stops suddenly , turn ...
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Chicago Electric 65414 - page 7
Page 7 For technical questions, please call 1-800-444-3353. SKU 65414 Extension Cords Grounded 1. tools require a three wire extension cord. Double Insulated tools can use either a two or three wire extension cord. As the distance from the supply 2. outlet increases, you must use a heavier gauge extension cord. Using extension cords with inadequate ...
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Chicago Electric 65414 - page 8
Page 8 For technical questions, please call 1-800-444-3353. SKU 65414 BASIC SPECIFICA TIONS Fuel T ype 91+ octane premium unleaded gasoline Capacity 4 Gallons Engine Oil T ype SAE 10W-30 above 32°F SAE 5W-30 at 32°F or below Capacity 2/3 Quart; Low Oil Shutdown Sensor Spark Plug Gap 0.030” Run T ime @ 50% Load 9 Hours with full tank Engine T yp ...
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Chicago Electric 65414 - page 9
Page 9 For technical questions, please call 1-800-444-3353. SKU 65414 CONTROLS Note: Be sure to use the proper plug for the amps needed. Plug for up to 20A Figure 1 Plug for up to 15A 120V Duplex Receptacle for 15A or 20A plugs Engine Power Switch Power Indicator Light AC Circuit Breaker Switch 120 V~ Duplex Receptacle 120 V~ T wist Lock Receptacle ...
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Chicago Electric 65414 - page 10
Page 10 For technical questions, please call 1-800-444-3353. SKU 65414 OPERA TING INSTRUCTIONS Read the ENTIRE IMPORT ANT SAFETY INFORMA TION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. TO PREVENT SERIOUS INJUR Y : Operate only with proper spark arrestor installed. Opera ...
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Chicago Electric 65414 - page 11
Page 1 1 For technical questions, please call 1-800-444-3353. SKU 65414 bottom edge of the oil ll hole before each start-up. CAUTION! DO NOT run the engine with low oil or no oil; the engine will be permanently damaged. Checking and Filling Fuel Check the fuel level. If the fuel level 1. is more than 1” below the ll neck of the fuel tank, a ...
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Chicago Electric 65414 - page 12
Page 12 For technical questions, please call 1-800-444-3353. SKU 65414 Break-in Period Breaking-in the engine will help 1. to ensure proper equipment and engine operation, and will extend the engine’s lifespan. The warranty is void if the engine is not broken in properly . The rst 20 hours of operation is the break-in period. During the rst ...
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Chicago Electric 65414 - page 13
Page 13 For technical questions, please call 1-800-444-3353. SKU 65414 Note: If an overloaded circuit causes the AC Circuit Breaker to switch off, reduce the electrical load on the circuit and wait a few minutes before resetting the circuit breaker . The DC terminal may be used 7. to operate 12 V olt DC portable appliances only . CAUTION! Do not us ...
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Chicago Electric 65414 - page 14
Page 14 For technical questions, please call 1-800-444-3353. SKU 65414 TECHNICAL SPECIFICA TIONS Engine T ype 4 Stroke, OHV Bore x Stroke 68 x 54mm Compression Ratio 8.5:1 Displacement 196cc Fuel T ype 91+ octane premium unleaded gasoline Capacity 4 Gallons Engine Oil T ype SAE10W-30 above 32° F SAE 5W-30 at 32° F or below Capacity 2/3 Quarts Spa ...
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Chicago Electric 65414 - page 15
Page 15 For technical questions, please call 1-800-444-3353. SKU 65414 The air cleaner cover is held in place 2. by clamps. Remove the clamps and the cover . Remove the air lter element. 3. Cleaning: 4. There are two foam lter elements. a. W ash them in warm water and mild liquid soap several times. Rinse. Squeeze out excess water and allow i ...
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Chicago Electric 65414 - page 16
Page 16 For technical questions, please call 1-800-444-3353. SKU 65414 Cleaning, Maintenance, and Lubrication Schedule Note: This maintenance schedule is intended solely as a general guide. If performance decreases or if equipment operates unusually , check systems immediately . The maintenance needs of each piece of equipment will differ depending ...
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Chicago Electric 65414 - page 17
Page 17 For technical questions, please call 1-800-444-3353. SKU 65414 Cover and store in a dry , well- 4. ventilated area out of reach of children. Before starting the engine after 5. storage, keep in mind that untreated gasoline will deteriorate quickly . Place a container below the carbure- a. tor bowl and drain the fuel from the fuel tank and c ...
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Chicago Electric 65414 - page 18
Page 18 For technical questions, please call 1-800-444-3353. SKU 65414 Engine T roubleshooting Problem: Low power output. Engine bogs down or stops under load. Excess exhaust or unburned fuel in exhaust. See chart below: Engine System Possible Cause Possible Solution Ignition System Incorrect Ignition T iming. Adjust Engine Advance Angle. Fuel Supp ...
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Chicago Electric 65414 - page 19
Page 19 For technical questions, please call 1-800-444-3353. SKU 65414 Engine not run- ning Smoothly Poor Fuel quality . 1. Incorrect choke setting. 2. Incorrect T iming. 3. Replace fuel with 91+ octane premium 1. unleaded gasoline. Adjust the choke. 2. Have the timing checked by a qualied 3. technician. Problem: Engine stops suddenly while runn ...
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Chicago Electric 65414 - page 20
Page 20 For technical questions, please call 1-800-444-3353. SKU 65414 Equipment T roubleshooting Problem Possible Causes Probable Solutions Engine Will Not Start No fuel in tank. 1. Engine Switch in OFF position. 2. Fuel V alve turned OFF . 3. Engine Oil level low . 4. No spark at spark plug. 5. No fuel reaching carburetor . 6. Rell the fuel ta ...
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Chicago Electric 65414 - page 21
Page 21 For technical questions, please call 1-800-444-3353. SKU 65414 MAIN P ARTS LIST Part Description Qty 1 Gasoline Engine 1 2 Front Cover 1 3 Flange Screw M8X25 16 4 Spring W asher 8 7 5 W asher 8 6 6 Rotor Assembly 1 7 Stator Assembly 1 8 Plain washer 8 5 9 Screw 7/16(24UNC)-210 1 10 Protection board 1 11 Rear cover 1 12 Carbon brush 1 13 5 K ...
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Chicago Electric 65414 - page 22
Page 22 For technical questions, please call 1-800-444-3353. SKU 65414 DIAGRAM ...
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Chicago Electric 65414 - page 23
Page 23 For technical questions, please call 1-800-444-3353. SKU 65414 Parts List and Diagram A - Crankcase Assembly Part # Description Qty a 1 Drain Plug 2 a 2 Drain Plug W asher 2 a 3 Crankshaft Oil Seal 2 a 4 Crankcase 1 a 5 Regulating Sway Bar 1 a 6 W asher 1 a 7 Split Pin 1 a 8 Regulating Shaft 1 Part # Description Qty a 9 Snap Ring 1 a 10 Dri ...
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Chicago Electric 65414 - page 24
Page 24 For technical questions, please call 1-800-444-3353. SKU 65414 Parts List and Diagram B - Cylinder Head Assembly Part # Description Qty b 1 Bolt m 6 x 12 6 b 2 Cylinder Head Cover 1 b 3 Cylinder Head Cover Gasket 1 b 4 V alve Rocker Assembly 1 b 5 Push Guide 1 b 6 Cap 1 b 7 Exhaust Spring Seat 1 b 8 Intake Spring Seat 1 b 9 V alve Spring 2 ...
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Chicago Electric 65414 - page 25
Page 25 For technical questions, please call 1-800-444-3353. SKU 65414 Parts List and Diagram C - Crankshaft, Piston, Connecting Rod, Camshaft and Flywheel Assemblies Part # Description Qty c 1 Piston Ring Set 1 c 2 Piston Ring Circlip 2 c 3 Piston 1 c 4 Piston Pin 1 c 5 Connecting Rod Assembly 1 c 6 Crankshaft Assembly 1 Part # Description Qty c 7 ...
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Chicago Electric 65414 - page 26
Page 26 For technical questions, please call 1-800-444-3353. SKU 65414 Parts List and Diagram D - Recoil Starter and Ignition Coil Assembly Part # Description Qty d 1 Engine Switch 1 d 2 Fan Hood 2 d 3 Bolt m 6 x 12 5 d 4 Bolt m 6 x 8 4 d 5 Recoil Starter Assembly 1 d 6 Complete Shroud 1 Part # Description Qty d 7 Diode 1 d 8 Oil Sensor 1 d 9 Bolt ...
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Chicago Electric 65414 - page 27
Page 27 For technical questions, please call 1-800-444-3353. SKU 65414 Parts List and Diagram E - Air Cleaner and Mufer Assembly Part # Description Qty e 1 Air Cleaner Assembly 1 e 2 Nut m6 2 e 3 Air Duct 1 Parts List and Diagram F - Fuel Supply System Part Description Qty f 1 Pipe Clamp 2 f 2 Fuel Pipe m 4.5 x 170 1 f 3 Intake Gasket 1 f 4 Conn ...
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Chicago Electric 65414 - page 28
Page 28 For technical questions, please call 1-800-444-3353. SKU 65414 Parts List and Diagram G - Starter and Generator Assembly Part # Description Qty g 1 Starting Motor Assembly 1 g 2 Bolt m6 x 28 1 g 3 Bolt m6 x 32 1 g 4 Crankcase 1 g 5 Charge Coil 1 Part # Description Qty g 6 Bolt m6 x 35 2 g 7 Clamp Cord 1 g 8 Bolt m6 x 12 2 g 9 Flywheel 1 Rec ...
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Chicago Electric 65414 - page 29
Page 29 For technical questions, please call 1-800-444-3353. SKU 65414 Wiring Diagram ...
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Chicago Electric 65414 - page 30
Page 30 For technical questions, please call 1-800-444-3353. SKU 65414 LIMITED 1 YEAR / 90 DA Y W ARRANTY Harbor Freight T ools Co. makes every effort to assure that its products meet high qu ali ty a nd du rab ili ty s ta nda rds , an d war ran ts to the original purchaser that for a period of ninety days from date of purchase that the engine/moto ...
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Chicago Electric 65414 - page 31
Page 31 For technical questions, please call 1-800-444-3353. SKU 65414 As the engine owner, you should, however , be aware that • HFT may deny you warranty coverage if your engine or a part has failed due to abuse, neglect, improper maintenance, or unapproved modications. Y ou are responsible for shipping your engine to a HFT • warranty stat ...
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