English dropdown-ico

Manual KTM 04-`05 KTM 450/525 EXC & MXC

10 pages 2.42 mb
Download

Go to site of 10

Summary
  • KTM 04-`05 KTM 450/525 EXC & MXC - page 1

    ’04-‘05 KTM 450/525 EXC & MXC DUAL SPORT KIT INSTALLATION MANUAL 1. Get a degree in Mechanical and Elec trical Engineering. (kidding) 2. Remove the seat and fuel tank. Unplug and remove the kill button and its wiring. 3. EXC – Unplug and remove the headlight. MXC – Remove the front number plate. 4. EXC - Unplug the stock taillight from ...

  • KTM 04-`05 KTM 450/525 EXC & MXC - page 2

    failure to do it correctly will make the brake inoperable. Remove the stock banjo bolt and replac e with the hydraulic switch as shown. Make sure to install the copper crush washer from the stock bolt under the switch (Photo 2). Torque to 25 lbs. Photo 3 Bleeding the Brake: (do not begin this process unless you have a fresh can of brake fluid.) Rem ...

  • KTM 04-`05 KTM 450/525 EXC & MXC - page 3

    9. Rear Turn Signal Installation: Looking at the inside edge of the taillight, locate the slightly raised “guides” on each side (see Photo 5). These are where the rear turn signals will mount on the taillight. Mark the center of these guides with an awl and drill a 13/32” hole through the center of each one. Mount two of the turn signals to t ...

  • KTM 04-`05 KTM 450/525 EXC & MXC - page 4

    Attach one of the two wires (doesn’t matter which) from the left turn signal to the white wire from the gray cable. • • Photo 8 MXC Taillight Mounting Hardw are Locations Attach the two remaining wires from the turn signals to the black double-female connector from the gray cable. Once the connections are made, drill several small holes and z ...

  • KTM 04-`05 KTM 450/525 EXC & MXC - page 5

    Photo 14 Photo 12 13. Front Turn - Signal Installation: Mount the front turn-signal mounting bracket to the upper triple- clamp as shown in Photo 12. Mount the front turn- signals to this bracket. EXC’s use the existing bolts to mount this bracket. MXC’s use the two 6x12mm bolts found in the parts bag to mount this bracket. 14. Lens, Flasher, H ...

  • KTM 04-`05 KTM 450/525 EXC & MXC - page 6

    17. Kill Wire Extension Installation: Locate the black/white and green two- wire extension in the dual-sport kit par ts bag. It has a ring terminal and female connector on one end and two females on the other. Secure the ring-terminal to the ground bolt under the fuel tank (same bolt the stock kill button was removed from in step 3.) Attach the fem ...

  • KTM 04-`05 KTM 450/525 EXC & MXC - page 7

    19. Mid-Harness Connections: You will now make all the necessary wiring connections under the fuel tank and seat. Under the fuel tank, locate the unused white 2-wire connector from the stock wiring harness (see Photo 14.) It may be bundled up in the stock wiring. Free this connector and attach it to the corresponding 2-wire connector from the Baja ...

  • KTM 04-`05 KTM 450/525 EXC & MXC - page 8

    The switch panel in this kit controls all the lighting functions in one compact package. Using the lighti ng selector, push the switch to the second position. The rear taillight should come on. Test t he brake-light. Test the turn signals. Honk the horn (unless its after 11 PM!). Because the headlight is powered directly off the coil, (not backed u ...

  • KTM 04-`05 KTM 450/525 EXC & MXC - page 9

    off the road. Make sure all the silicone rubber connector boots and the connectors are pushed firmly together and no bare metal is exposed. TROUBLESHOOTING Nothing happens when you turn the power switch on: • • • • • • • • • • Fuse is blown. Check for bare wir e or terminal shorting against the frame or another wire. 6-pin conne ...

  • KTM 04-`05 KTM 450/525 EXC & MXC - page 10

    Baja Designs 185 Bosstick Blvd. San Marcos, California 92069 760.560.2252 www.bajadesigns.com ...

Manufacturer KTM Category Motorcycle Accessories

Documents that we receive from a manufacturer of a KTM 04-`05 KTM 450/525 EXC & MXC can be divided into several groups. They are, among others:
- KTM technical drawings
- 04-`05 450/525 EXC & MXC manuals
- KTM product data sheets
- information booklets
- or energy labels KTM 04-`05 KTM 450/525 EXC & MXC
All of them are important, but the most important information from the point of view of use of the device are in the user manual KTM 04-`05 KTM 450/525 EXC & MXC.

A group of documents referred to as user manuals is also divided into more specific types, such as: Installation manuals KTM 04-`05 KTM 450/525 EXC & MXC, service manual, brief instructions and user manuals KTM 04-`05 KTM 450/525 EXC & MXC. Depending on your needs, you should look for the document you need. In our website you can view the most popular manual of the product KTM 04-`05 KTM 450/525 EXC & MXC.

Similar manuals

A complete manual for the device KTM 04-`05 KTM 450/525 EXC & MXC, how should it look like?
A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use KTM 04-`05 KTM 450/525 EXC & MXC by users. Manuals are usually written by a technical writer, but in a language understandable to all users of KTM 04-`05 KTM 450/525 EXC & MXC.

A complete KTM manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

1. Preface and tips on how to use the manual KTM 04-`05 KTM 450/525 EXC & MXC - At the beginning of each manual we should find clues about how to use the guidelines. It should include information about the location of the Contents of the KTM 04-`05 KTM 450/525 EXC & MXC, FAQ or common problems, i.e. places that are most often searched by users in each manual
2. Contents - index of all tips concerning the KTM 04-`05 KTM 450/525 EXC & MXC, that we can find in the current document
3. Tips how to use the basic functions of the device KTM 04-`05 KTM 450/525 EXC & MXC - which should help us in our first steps of using KTM 04-`05 KTM 450/525 EXC & MXC
4. Troubleshooting - systematic sequence of activities that will help us diagnose and subsequently solve the most important problems with KTM 04-`05 KTM 450/525 EXC & MXC
5. FAQ - Frequently Asked Questions
6. Contact detailsInformation about where to look for contact to the manufacturer/service of KTM 04-`05 KTM 450/525 EXC & MXC in a specific country, if it was not possible to solve the problem on our own.

Do you have a question concerning KTM 04-`05 KTM 450/525 EXC & MXC?

Use the form below

If you did not solve your problem by using a manual KTM 04-`05 KTM 450/525 EXC & MXC, ask a question using the form below. If a user had a similar problem with KTM 04-`05 KTM 450/525 EXC & MXC it is likely that he will want to share the way to solve it.

Copy the text from the picture

Captcha
New picture

Comments (0)