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Manual Graco 96A637

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  • Graco 96A637 - page 1

    Instructions – Parts List GRACO INC.ąP .O. BOX 1441ąMINNEAPOLIS, MNą55440-1441 Copyright 2002, Graco Inc. is registered to I.S. EN ISO 9001 W ALL MOUNT OR FLOOR ST AND 4:1 Ratio, Glutton r Circulation Packages For heavy–duty , medium–volume circulation of fluids. 310564D Read warnings and instructions. See page 2 for T able of Contents and ...

  • Graco 96A637 - page 2

    2 310564 T able of Contents List of Models 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . W arnings 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Component Identification 5 . . . . . . . . . . . . . . . . . . . . . . . . Setup 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

  • Graco 96A637 - page 3

    310564 3 Symbols W arning Symbol W ARNING This symbol alerts you to the possibility of serious injury or death if you do not follow the instructions. Caution Symbol CAUTION This symbol alerts you to the possibility of damage to or destruction of equipment if you do not follow the instructions. W ARNING INSTRUCTIONS EQUIPMENT MISUSE HAZARD Equipment ...

  • Graco 96A637 - page 4

    4 310564 W ARNING MOVING P ARTS HAZARD Moving parts, such as the air motor piston, can pinch or amputate your fingers. D Keep clear of all moving parts when starting or operating the pump. D Before servicing the equipment, follow the Pressure Relief Procedure on page 10 to prevent the equipment from starting unexpectedly . FIRE AND EXPLOSION HAZARD ...

  • Graco 96A637 - page 5

    310564 5 Component Identification TI0957 Fi g . 1 Model 96A637 Shown KEY A Pump Inlet B Fluid Gauge and Dampener C Fluid Gauge Ball V alve D Fluid Filter E Filter Ball V alve F Fluid Drain V alve G Air Supply Inlet H Air Filter Side View J Fluid Surge T ank K Air Motor Master Air V alve L Air Regulator and Gauge M Pump Runaway Control V alve N Pump ...

  • Graco 96A637 - page 6

    6 310564 Setup W ARNING T o reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure Relief Procedure on page 10. Site Preparation Fig. 1. Relieve system pressure. For installing any one of the packages listed in this manual, select a site with at least 5 ft (1.5 m) overhead clearance for the wal ...

  • Graco 96A637 - page 7

    310564 7 Setup W ARNING T o reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure Relief Procedure on page 10. W all Mount installation of the Circulation Package Fig. 1. The circulation package consists of the pump mounted on the wall mount frame. Also on the wall mount frame are air filter , ...

  • Graco 96A637 - page 8

    8 310564 Setup Connect the Fluid Lines Fig. 1. Connect system fluid supply line to the circula- tion package at fluid supply inlet (A). Close filter ball valves (E) to isolate the circulation package from the main fluid supply line. Connect circulation package to the system fluid return line at fluid return outlet (T). Close fluid return valve (U) ...

  • Graco 96A637 - page 9

    310564 9 Setup Grounding W ARNING FIRE AND EXPLOSION HAZARD Before operating the circulation pack- age, ground the system as explained below . Also read the section FIRE AND EXPLOSION HAZARD on page 4. 1. Pump: use the ground wire and clamp (A, sup- plied). See Fig. 3. Loosen the grounding lug lock- nut (W) and washer (X). Insert one end of the gro ...

  • Graco 96A637 - page 10

    10 310564 Operation Pressure Relief Procedure W ARNING PRESSURIZED EQUIPMENT HAZARD The system pressure must be manually relieved to prevent the system from starting or spraying acci- dentally . T o reduce the risk of an injury from acci- dental spray from the gun, splashing fluid, or moving parts, follow the Pressure Relief Proce- dure whenever yo ...

  • Graco 96A637 - page 11

    310564 11 Operation TI0957 Fi g . 4 Model 96A637 Shown Side View 23 Ref 5 14 Ref BB AA CC DD W Y 23 14 ...

  • Graco 96A637 - page 12

    12 310564 Operation Starting and Adjusting the Pump 1. Fig. 4. Open all fluid shutoff valves (5–two). Make sure Air Regulator (CC) is fully closed. 2. Open the spray gun at the last gun station and keep it open while starting the pump. 3. Open the bleed-type master air valves (W , AA). 4. Slowly open air regulator (CC) until the pump starts. The ...

  • Graco 96A637 - page 13

    310564 13 Maintenance Preventive Maintenance Schedule The operating conditions of your particular system determine how often maintenance is required. Estab- lish a preventive maintenance schedule by recording when and what kind of maintenance is needed, and then determine a regular schedule for checking your system. Flushing W ARNING FIRE AND EXPLO ...

  • Graco 96A637 - page 14

    14 310564 Maintenance Air Filter Service 1. Fig. 4. Every day , drain contaminants from the bowl before reaching the baffle level by opening the drain at the bottom of the bowl (BB). W ARNING T o reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure Relief Procedure on page 10. 2. Clean the ai ...

  • Graco 96A637 - page 15

    310564 15 T roubleshooting W ARNING T o reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure Relief Procedure (page 10). For pump service see pump manual. Problem Cause(s) Solution(s) Pump output low on both strokes Restricted air or hydraulic lines Clear any obstructions; be sure all valves ...

  • Graco 96A637 - page 16

    16 310564 Parts Right Hand Mount Model: 96A637 4:1 Ratio, Glutton Pump TI0957 11 13 14 14 5 4,3 24 5,4,3 14 19 53,21,20 12,4,3 22 13 51 7 35 50 36 45 43 4,3,2 1 15 16 17 23 3,4 14 Ref Ref 5 Detail A Detail A 51 Ref 50 Ref 49 48 47 46 Ref 43 Ref 37,38,39 42 35 10 46 31 52 25,26,27 32,33,34 30 44 54 ...

  • Graco 96A637 - page 17

    310564 17 Parts Right Hand Mount Model: 96A637 4:1 Ratio, Glutton Pump Ref Part No. No. Description Qty Ref Part No. No. Description Qty 1 618216 FRAME, wall/floor stand mount 1 2 618217 MANIFOLD, surge tank discharge 1 3 51A297 CLAMP , sanitary , sst, 1–1/2” 6 4 516320 GASKET ,1” tube 6 5 515563 BALL V AL VE, paint service 2 7 155470 UNION, ...

  • Graco 96A637 - page 18

    18 310564 Parts Left Hand Mount Model: 96A638 4:1 Ratio, Glutton Pump TI0958 11 13 14 14 5 3,4 24 3,4,5 14 19 20,21,53 3,4,12 22 13 51 7 35 50 36 45 43 2,3,4 1 15 16 17 23 3,4 14 Ref 5 Ref Detail A Detail A 51 Ref 50 Ref 49 48 47 46 Ref 43 Ref 37,38,39 42 35 10 46 31 52 25,26,27 32,33,34 30 44 54 54 ...

  • Graco 96A637 - page 19

    310564 19 Parts Left Hand Mount Model: 96A638 4:1 Ratio, Glutton Pump Ref Part No. No. Description Qty Ref Part No. No. Description Qty 1 618216 FRAME, wall/floor stand mount 1 2 618217 MANIFOLD, surge tank discharge 1 3 51A297 CLAMP , sanitary , sst, 1–1/2” 6 4 516320 GASKET ,1” tube 6 5 515563 BALL V AL VE, paint service 2 7 155470 UNION, s ...

  • Graco 96A637 - page 20

    20 310564 Parts Right Hand Mount Dual Filter Model: 96A938 4:1 Ratio, Glutton Pump TI0959 11 13 14 14 5 4,3 24 5,4,3 14 19 53,21,20 12,4,3 22 13 51 7 35 50 36 45 43 4,3,2 1 15 16 17 23 3,4 14 Ref Ref 5 Detail A Detail A 51 Ref 50 Ref 49 48 47 46 Ref 43 Ref 37,38,39 42 10 46 31 52 25,26,27 32,33,34 30 44 35 54 ...

  • Graco 96A637 - page 21

    310564 21 Parts Right Hand Mount Dual Filter Model: 96A938 4:1 Ratio, Glutton Pump Ref Part No. No. Description Qty Ref Part No. No. Description Qty 1 618380 FRAME, wall/floor stand mount, rh 1 2 618217 MANIFOLD, surge tank discharge 1 3 51A297 CLAMP , sanitary , sst, 1–1/2” 6 4 516320 GASKET ,1” tube 6 5 515563 BALL V AL VE, paint service 2 ...

  • Graco 96A637 - page 22

    22 310564 Parts Left Hand Mount Dual Filter Model: 96A939 4:1 Ratio, Glutton Pump TI0960 11 13 14 14 5 3,4 24 3,4,5 14 19 20,21,53 3,4,12 22 13 51 7 35 50 36 45 43 2,3,4 1 15 16 17 23 3,4 14 Ref 5 Ref Detail A Detail A 51 Ref 50 Ref 49 48 47 46 Ref 43 Ref 37,38,39 42 10 46 31 52 25,26,27 32,33,34 30 44 35 54 ...

  • Graco 96A637 - page 23

    310564 23 Parts Left Hand Mount Dual Filter Model: 96A939 4:1 Ratio, Glutton Pump Ref Part No. No. Description Qty Ref Part No. No. Description Qty 1 618381 FRAME, wall/floor stand mount, lh 1 2 618217 MANIFOLD, surge tank discharge 1 3 51A297 CLAMP , sanitary , sst, 1–1/2” 6 4 516320 GASKET ,1” tube 6 5 515563 BALL V AL VE, paint service 2 7 ...

  • Graco 96A637 - page 24

    24 310564 Parts Single Mount Floor Stand, Model 618613 Model 618613 9/16 in. (4) places 3/8 in. (8) places TI0999 ...

  • Graco 96A637 - page 25

    310564 25 Parts Dual Mount Floor Stand, Model 618314 Model 618314 9/16 in. (4) places 3/8 in. (8) places TI1000 ...

  • Graco 96A637 - page 26

    26 310564 T echnical Data 4:1 Ratio Glutton Pumps Category Data Maximum Fluid Working Pressure 2.4 MPa, 24.5 bar (350 psi) Air Operating Range 0.17–0.6 MPa, 1.7 – 6.2 bar (25 – 90 psi) Fluid Flow at 60 Cycles per Minute 21.2 liter/min (5.6 gpm) Cycles Per Liter (gallon) 2.7 (10.4) Maximum Recommended Pump Speed 60 cycles per minute Wetted par ...

  • Graco 96A637 - page 27

    310564 27 Notes ...

  • Graco 96A637 - page 28

    28 310564 Dimensions Mount the circulation package so the top of the bracket is 5 to 6 ft (1.5 to 1.8 m) above the floor . 1 Ensure that there is 5 ft (1.5 m) overhead clearance for wall mounted systems and at least 7 ft (2.1 m) for floor mounted systems. 2 1 2 Model 96A637 Shown TI0957 ...

  • Graco 96A637 - page 29

    310564 29 Mounting Hole Layout 1 Check th at th e wal l fr ame is level before bolting it to the wall. 2 Mount the wall frame so the top edge is 5 to 6 ft (1.5 to 1.8 m) above the floor . 2 27.0 in. (685.8 mm) W all Frame 618313 1 3/8 in. (8) places 0.5 in. (12.7 mm) 31.0 in. (787.4 mm) 3.0 in. (76.2 mm) 25.0 in. (635.0 mm) ...

  • Graco 96A637 - page 30

    30 310564 Graco Standard W arranty Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the ...

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A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use Graco 96A637 by users. Manuals are usually written by a technical writer, but in a language understandable to all users of Graco 96A637.

A complete Graco manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

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2. Contents - index of all tips concerning the Graco 96A637, that we can find in the current document
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5. FAQ - Frequently Asked Questions
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