Manual Powermatic DDS-225

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  • Powermatic DDS-225 - page 1

    Oper ati ng I nstr u c tio ns a nd P ar ts Ma nual Du al Dru m S an d er M ode l s DDS-2 25 a nd DDS -2 3 7 (m odel DDS - 225) WALT ER MEIER (M anuf act ur ing) In c. 427 N ew Sa n f ord Road LaVerg n e, Tennessee 37086 Part No. M - 0460278 Ph . : 800- 274-6848 Re v isi o n H 1 11/ 2012 w w w .pow e rmatic. com Copyrig h t © 2012 W al t er M eier ...

  • Powermatic DDS-225 - page 2

    2 W ar r a nt y and Se r vi c e Wal t er M eier ( M anuf act ur ing) I nc., w arr ant s e v ery pr oduct i t sell s. I f one of our tools needs ser v ice or repair, one of our Aut horiz ed Se rv ice Center s lo cat ed t hroughout t he U nited S t at es can g iv e y ou qui ck se rv ice. I n m ost cases, any o f t hese Wal t er M ei er Aut hor iz ed ...

  • Powermatic DDS-225 - page 3

    3 T a bl e of Cont e nt s Wa rran ty a n d S erv i ce..........................................................................................................................2 T a bl e o f C on ten ts ...............................................................................................................................3 Wa rn in g s ...... ...

  • Powermatic DDS-225 - page 4

    4 Warn i ngs 1. Read a n d under stan d t h e e n t i r e own er' s m a nu al bef ore at tempting assemb ly or oper ation . 2. Read an d unders tan d th e w arn i n gs post ed on t h e mac h i n e a n d i n t h is m a nu al. Fai l u r e to comply wit h all of th ese w arn i n gs m ay cau s e ser i o u s in j u r y. 3. Repl ace t h e w arn i n ...

  • Powermatic DDS-225 - page 5

    5 18 . KEEP T HE FLO O R ARO UND T H E M AC H I NE CLEA N a nd f re e of s c r ap m at e ria l, s a w d u s t , oil an d ot h er liq u i ds t o m in i mize t h e dan ger of trippi n g or sli ppi n g. Be su r e t h e c onv eyor table is fr ee of al l scr ap, f o r eign m ater ial a n d t ools befor e st ar tin g sa n di ng oper atio n s. 19. Keep vi ...

  • Powermatic DDS-225 - page 6

    6 Featu re s Fi gur e 1 Fi gur e 2 – Dust P or t Locat i ons ...

  • Powermatic DDS-225 - page 7

    7 S p eci f i ca t i o ns Model Num b er ................................................ D D S -2 2 5 ...................... D D S -23 7 ...................... D DS -2 37 S to ck Nu m b e r ................................................. 1791290 ....................... 1791320 ....................... 1791321 Ma i n Moto r ....................... ...

  • Powermatic DDS-225 - page 8

    8 Un packing O pen t h e s hipping c rat e an d ch eck f or shippi ng dam age. R epor t an y dam age immed i at el y. Read t h e ow ner’s m a nual t h or o u g h ly for assem bl y, m ain te n an c e a n d s a fe ty i n str u cti o n s. Shipp ing Cont e nts Not e 1 : Som e part s ar e i n s i de a box i n t h e cabi n et. Not e 2 : M odel s DD S-2 ...

  • Powermatic DDS-225 - page 9

    9 Ex p osed metal s u rf aces, su c h as th e s h af t s on t h e drums an d pr ess u re r oll ers, h a v e bee n gi v e n a prot ect iv e coat in g at th e f actor y . Th is sh o uld be re m o v ed w i th a s o ft cl oth m o i s te n e d wi th ke ro sen e. Do n ot u se acet on e, gasol in e, or lacqu er thi nn er f or t h is p u rpose. Do n ot u s ...

  • Powermatic DDS-225 - page 10

    10 p e r m a ne nt w i r i n g s y ste m ; o r to a s y stem h a v i n g an equip m e n t -gr oun d i n g c o n d u c tor . Mak e su r e th e v olt age of y ou r pow er su pply m at ches t h e spec if i cat i o n s o n t h e m ot or plate of th e m a c h i n e Ab r asi ve P ap er I n stall at i on Di sconn ect mach i ne fr o m power source. Proper ...

  • Powermatic DDS-225 - page 11

    11 drum. Co n ti nu e to w r ap th e abras i v e i n a clockw i se spiral f as h io n by rot ati n g t h e dr um w i t h you r left h an d an d g u id in g t h e st rip w ith y o ur r i g ht ha nd ( F i g . 1 1 ) . S uc c e s s i ve w i nd i n g s of th e strip sh o u ld be f lu s h w i t h previ o us w i n d i n gs w i t h o u t a n y ov er l ap. ...

  • Powermatic DDS-225 - page 12

    12 Pressu r e Ro l l ers Th e pr essu re r ol l er s (Fig. 15) m a i n t ai n t e n sio n u po n t h e w or kpiece as i t passes t h r ou g h t he m ac h i ne. T h e spr in g te n si o n of th e pr ess u re r ol l er s h as bee n f act ory set . I f a board ref u ses to pass t h ro u g h t h e m ac h i n e, or t h e f in is h ed s u r face of a boa ...

  • Powermatic DDS-225 - page 13

    13 4. I n ser t a t ool , su ch as a h ex w r en c h or scr ewdr iv er , t h r ou g h t h e h ole o n t op of t h e leadscrew ( Fi g 18) at t h at cor n er of th e table th at i s l owe st. 5. Tu r n t h e leadscrew clockw ise to r ai se t h e t abl e. 6. Wh e n t h e ad j u st m e n t is co mpl ete, i n s tal l the ch a i n ov er t h e f ou r spr ...

  • Powermatic DDS-225 - page 14

    14 Co n veyo r Bel t Co nv eyor belt t e n sio n a nd t r acki n g adj ust m e n ts m ay occas i o n al ly be n eces sary du ri n g br eak- in an d n or mal oper at i o n t o comp e n sat e for belt st ret ch i n g. Adju st the t en s io n of th e co nveyor belt by t u r n i n g t h e k n obs ( F ig. 20) cl ockw ise t o i n cr ease ten sio n , coun ...

  • Powermatic DDS-225 - page 15

    15 Pulle y A lig nm e nt Th e dr um a n d m ot or p u l l eys m ust be in l i n e s o t h at th e b e l ts a re str ai g h t. To ch ec k th i s: Pl ace a st raigh t edge, su c h as a metal ru ler, agai n st th e f l at si des of th e motor pu l l ey a n d a drum pull ey (Fig. 23). I f th e st raigh t edge does n ot li e f l u s h o n th e f l at si ...

  • Powermatic DDS-225 - page 16

    16 M ai nt e na nc e Not e: See also M aintenance Checkl is t on page 19. For bes t r esu lts , perfor m t h e f oll ow ing proced- u r es o n a r ou t i n e basis:  G reas e th e fou r l eadscr ews on t h e t able.  Lu bric at e t h e b u s h i ngs at each e n d of th e pres su r e roll er s. U s e a dry t ype lu br ica n t for t h is, s u c ...

  • Powermatic DDS-225 - page 17

    17 Edge Sa ndi ng W h e n ed g e sa nd i ng, t h e sa nd er w ill mi mic t h e opposite edge of th e st ock w h ic h is lyi n g on t h e conv eyor belt . Becau se of th is, it is im port an t f or t h e st ock edge t o h av e bee n r i pped at th e pr oper an g le t o t h e f ace be f ore t h e s an di n g proc ess. Wh e n edge san d i n g smal l s ...

  • Powermatic DDS-225 - page 18

    18 abras i ves may al so be clea ned by soak in g i n pai n t th i nn er or m i n er al spirit s for 20 m inu t es t o 1 h o u r , t h e n u si n g a br u s h t o remo v e a n y b uild- u p or bu r n s . Dry t h e abr asiv e st rips compl et el y bef ore r eu se. Extendin g A br as i ve Lif e . Abrasive li fe ca n a l so be in cr eased by remov i n ...

  • Powermatic DDS-225 - page 19

    19 Ma i n ten an ce Ch ecklist Not e: See also th e M aintenance section o n page 16.  W ork ar ea arou n d mac hi n e mar ked of f clearly.  No n - skid floor str ips i n ar ea w h er e operat or n or mally st an ds.  I n spec t en tir e m ac hi n e f or loose bolts, nu t s, scr ew s. Tigh t e n and replace as n ecessar y.  Clea n co n ...

  • Powermatic DDS-225 - page 20

    20 M ech an i cal & El ect ri cal P ro b l ems Proble m: M ac hi n e w ill n ot s t ar t , r esta r t, or r epeatedly trips circu it breaker or blow s f u ses Possible Ca use Solut ion 1. No in com in g pow er 2. O v er l oad a u t om at i c r eset ha s no t r e s e t 3. Sa n der tr ips fr equ en t ly 4. Bui ld i n g c i rc u it breaker t rips ...

  • Powermatic DDS-225 - page 21

    21 P ar t s – DDS -225 S an d er Dru m Ass emb l y – DDS - 2 25 Index N o. Part No. Descript ion Si ze Q t y 1 .............. DD S 2 25- 101A .........R ea r D rum ( seri a l no. 1009DDS2252795 and h i gher) .................................. 1 2 .............. DD S 2 25- 102A .........A b ra siv e F as ten e r-R i g h t ( seri a l no. 1009DDS2 ...

  • Powermatic DDS-225 - page 22

    22 Dru m Ass emb l y – DDS - 2 25 Index N o. Part No. Descript ion Si ze Q t y 5 5 ............ T S- 1521021 ............S oc k et S et S cre w .............................................M4 x 6........................ 4 5 6 ............ DD S 2 25-1 5 6 ...........Ro l l Pin ............................................................ ∅ 2 x 8m ...

  • Powermatic DDS-225 - page 23

    23 Co n veyo r Ass emb l y – DDS- 2 25 Index N o. Part No. Descript ion Si ze Q t y 1 .............. D DS 225 -2 01 ...........T a b l e .................................................................................. ............... 1 2 .............. D DS 225 -2 02 ...........S uppor t B r acket, Le f t -F r on t ............................. ...

  • Powermatic DDS-225 - page 24

    24 Co n veyo r Ass emb l y – DDS- 2 25 Index N o. Part No. Descript ion Si ze Q t y 5 6 ............ T S- 081C022 ............Sc rew .............................................................. #10-24 x 3/ 8 ............... 8 5 7 ............ DD S 2 37-2 6 0 ...........Bo ot ...................................................................... ...

  • Powermatic DDS-225 - page 25

    25 M o tor & Cab i n et Assemb l y – DDS - 22 5 Index N o. Part No. Descript ion Si ze Q t y 1 .............. D DS 225 -3 01 ...........C ab in et ................................................................................ .............. 1 2 .............. D DS 225 -3 02 ...........S uppor t B r acket -Fr on t ........................... ...

  • Powermatic DDS-225 - page 26

    26 M o tor & Cab i n et Assemb l y – DDS - 22 5 Index N o. Part No. Descript ion Si ze Q t y 5 0 ............ DD S 2 25-3 5 0 ........... Label (Dr um Set ti n g Gau ge) ................................................................ 2 5 1 ............ T S- 1550061 ............F l at W a sh e r ............................................... ...

  • Powermatic DDS-225 - page 27

    27 M o tor & Cab i n et Assemb l y – DDS - 22 5 ...

  • Powermatic DDS-225 - page 28

    28 G earb o x Asse mb l y – DDS- 22 5 Index N o. Part No. Descript ion Si ze Q t y 1 .............. DD S 2 25- 401A ........Gea rb o x Bo dy ( seri a l no. 0506DDS225584 and h i gher) .............................. 1 2 .............. TS - 0720071 ............L o ck Was h er ....................................................1 /4 ................ ...

  • Powermatic DDS-225 - page 29

    29 G earb o x Asse mb l y – DDS- 22 5 Dru m ...

  • Powermatic DDS-225 - page 30

    30 P ar t s – DDS -237 S an d er Dru m Ass emb l y – DDS - 2 37 Index N o. Part No. Descript ion Si ze Q t y 1 .............. DD S 2 37- 101B .........R ea r D rum ( seri a l no. 1008DDS2370150 and h i gher .) ................................ 1 2 .............. DD S 2 25- 102A .........A b ra siv e F as ten e r-R i g h t ( seri a l no. 1008DDS2 ...

  • Powermatic DDS-225 - page 31

    31 Dru m Ass emb l y – DDS - 2 37 Index N o. Part No. Descript ion Si ze Q t y 5 4 ............ D D S 237- 154B .........Fro n t D rum ( seri a l no. 1008DDS2370150 and hi gher ) ................................ 1 5 5 ............ T S- 1521041 ............S oc k et S et S cre w .............................................M4 x 10 ................ ...

  • Powermatic DDS-225 - page 32

    32 Co n veyo r Ass emb l y – DDS- 2 37 Index N o. Part No. Descript ion Si ze Q t y 1 .............. D DS 237 -2 01 ...........T a b l e .................................................................................. ............... 1 2 .............. D DS 225 -2 02 ...........S uppor t B r acket, Le f t -F r on t ............................. ...

  • Powermatic DDS-225 - page 33

    33 Co n veyo r Ass emb l y – DDS- 2 37 Index N o. Part No. Descript ion Si ze Q t y 5 9 ............ DD S 2 37-2 5 9 ...........U pper B r acket .................................................................................... 4 6 0 ............ DD S 2 37-2 6 0 ...........Bo ot .................................................................. ...

  • Powermatic DDS-225 - page 34

    34 M o tor an d Cab inet Assemb l y – DDS- 2 37 Index N o. Part No. Descript ion Si ze Q t y 1 .............. D DS 237 -3 01 ...........C ab in et ................................................................................ .............. 1 2 .............. D DS 237 -3 02 ...........S uppor t B r acket -Fr on t ............................... ...

  • Powermatic DDS-225 - page 35

    35 M o tor an d Cab inet Assemb l y – DDS- 2 37 Index N o. Part No. Descript ion Si ze Q t y 3 2 ............ T S- 0207021 ............S oc k et H ead C ap Sc rew ...................................1 /4 -2 0 x 1 /2 ................ 1 3 3 ............ T S- 0720071 ............L oc k Wa sh er ....................................................1 /4 ...

  • Powermatic DDS-225 - page 36

    36 M o tor an d Cab inet Assemb l y – DDS- 2 37 Index N o. Part No. Descript ion Si ze Q t y 8 5 ............ DD S 2 37-3 8 5 ...........Po w e rm ati c Logo ............................................................................... 1 8 6 ............ DD S 2 37-3 8 6 ...........I.D. Label ( n ot sh ow n ) .................................... ...

  • Powermatic DDS-225 - page 37

    37 G earb o x Asse mb l y – DDS- 23 7 Index N o. Part No. Descript ion Si ze Q t y 1 .............. DD S 2 25- 401A .........Ge ar bo x B od y .................................................................................... 1 2 .............. TS - 0720071 ............L o ck Was h er ....................................................1 /4 ... ...

  • Powermatic DDS-225 - page 38

    38 G earb o x Asse mb l y – DDS- 23 7 ...

  • Powermatic DDS-225 - page 39

    39 O p ti o n al Accesso r ies Th e opt io nal access ories l i st ed bel ow are av ailable f or u se w i t h D DS -225 a n d DD S-237 Drum S a n ders. Read y- T o - Cu t Ab rasi ve S t ri p s Part No. Descript ion Norm a l U se 60-9036 ..... 36 Gri t Sa n dpaper ..........su rfac i n g rou g h -s awn boards , st ock an d gl u e r emo v a l 60-9060 ...

  • Powermatic DDS-225 - page 40

    40 Wi ri ng D i a gr a ms DD S-225 Sander 5 L3 A1 3 L2 13 NO 1 L2 17 18 2 T1 4 T2 6 T3 14 NO 2 T1 4 T2 6 T3 A2 G ROUN D GRE EN RED BL ACK BLAC K WH ITE GRE EN BL ACK RE D 98 96 95 9 7 250 VAC 15 0MFD 450V AC 3 0UF GR EEN B LACK RE D GR EEN B LACK RE D RE D B LACK GR EEN W HITE YELL OW S 6 R F RONT U B ACK BL ACK RED V 5 35 0VAC 10U F 64 51 BLACK RE ...

  • Powermatic DDS-225 - page 41

    41 DDS- 23 7 S an d er – 7. 5HP , 1Ph , 230V 5 L3 A1 3 L2 13 NO 1 L2 17 18 2 T1 4 T2 6 T3 14 NO 2 T1 4 T2 6 T3 A2 GR OUN D GRE EN WH ITE BLAC K BLA CK W HIT E GR EEN BLAC K WH ITE 98 96 95 97 250 VAC 250 MFD 4 50VA C 50 UF GREE N B LAC K WHIT E GREE N B LAC K WHIT E WHIT E B LAC K GREE N WHIT E Y ELLO W S 6 R F RON T U B ACK BL ACK RED V 5 35 0VA ...

  • Powermatic DDS-225 - page 42

    42 DDS- 23 7 S an d er – 10HP, 3Ph , 230V L IMITED SWITC H RED RE D RE D RED RED U 1 V1 W1 W5 V5 U5 U2 V2 W2 U W L2 L3 RED GREEN WHITE RED BLACK V W2 Y1 W U2 Z1 U V2 X1 U1 V1 W1 5 L3 A1 3 L2 13 NO 1 L2 17 18 2 T1 4 T2 6 T3 14 NO 2 T1 4 T2 6 T3 A2 GRO UND GREEN WHITE BLACK BLACK WHITE GREEN BLAC K WHITE 98 96 95 97 GR EEN BLA CK WHIT E GR EEN BL A ...

  • Powermatic DDS-225 - page 43

    43 DDS- 23 7 S an d er – 10HP, 3Ph , 460V 5 L3 A1 3 L2 13 NO 1 L2 17 18 2 T1 4 T2 6 T3 14 NO L IMI TED SWI TCH RED RE D RE D RE D RE D U1 V1 W1 W5 V5 U5 U2 V 2 W2 U W L2 L3 RE D GRE EN WH ITE RED B LAC K V V2 W1 W W2 U1 U U2 V1 Z1 X1 Y1 2 T1 4 T2 6 T3 A2 GRO UND GRE EN WH ITE BL ACK BL ACK WHI TE GRE EN BLA CK WH ITE 98 96 95 97 GR EEN B LACK WHI ...

  • Powermatic DDS-225 - page 44

    44 WALT ER MEIER (M anuf act ur ing) In c. 427 New Sanford Road LaV ergne, T ennessee 37086 Phone: 800-274-6848 ww w.p o we rm a ti c.c om ww w. wal te rm ei e r.c om ...

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All of them are important, but the most important information from the point of view of use of the device are in the user manual Powermatic DDS-225.

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A complete Powermatic manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

1. Preface and tips on how to use the manual Powermatic DDS-225 - At the beginning of each manual we should find clues about how to use the guidelines. It should include information about the location of the Contents of the Powermatic DDS-225, FAQ or common problems, i.e. places that are most often searched by users in each manual
2. Contents - index of all tips concerning the Powermatic DDS-225, that we can find in the current document
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5. FAQ - Frequently Asked Questions
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