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Wayne-Dalton 46 - page 1
8000 Series, Model 46 IMPORT ANT NOTICE! Read these instructions carefully befor e attempting installation. If in question about any of the procedures, do not perform the work. Instead, have a quali fied door agen cy do the installation or repairs. © Copyright 2009 Wayne-Dalton Corp. Part No. 323295 REV2 08/03/2009 T or queMaster ® - Single and ...
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Wayne-Dalton 46 - page 2
2 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T able of Contents Important Safety Instructions ............................................ 2 ...
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Wayne-Dalton 46 - page 3
3 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com P ackage Contents (1) TORQUEMASTER ® SPRING TUBE (2) HORIZONT AL TRACK WITH A TT ACHED HORIZON ...
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Wayne-Dalton 46 - page 4
4 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: 1/4”- 20 X 7/8” SELF DRILLING SCREWS (AS REQUIRED) 1/4”- 20 X 5/8” CARRI ...
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Wayne-Dalton 46 - page 5
5 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Required PRE-INST ALLA TION SAFETY GLASSES FLA T TIP SCREWDRIVER 1/4”, 3/8”, 7/16” ...
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Wayne-Dalton 46 - page 6
6 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: F AILURE TO USE APPROVED WINDING BARS CAN CAUSE SPRING ENERGY TO BE RELEASED SUD ...
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Wayne-Dalton 46 - page 7
7 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com PRE-INST ALLA TION T ools Needed: Fig. 2 A T orqueMaster ® spring system can be identified by ...
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Wayne-Dalton 46 - page 8
8 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: (Spring T ube should be free to rota te in either direction.) If the counterbala ...
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Wayne-Dalton 46 - page 9
9 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: T ools Needed: PRE-INST ALLA TION Having removed the counterbalance system, the ...
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Wayne-Dalton 46 - page 10
10 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: HEADROOM REQUIREMENT DOOR HEIGHT TRACK MANUAL LIFT MOTOR OPERA TED 6’5” 10? ...
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Wayne-Dalton 46 - page 11
11 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: INST ALLA TION 1 NOTE: If you have riveted track, skip this step. Hand tighten ...
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Wayne-Dalton 46 - page 12
12 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: T ools Needed: 3 NOTE: If you have riveted track, skip this step. T o a ttach t ...
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Wayne-Dalton 46 - page 13
13 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: INST ALLA TION 4 Drums IMPORT ANT : RIGHT AND LEFT HAND IS AL WA YS DETERMINED ...
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Wayne-Dalton 46 - page 14
14 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: Locate the lower (numbered) leaf of the #1 end hinges and required center hinge ...
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Wayne-Dalton 46 - page 15
15 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: T ools Needed: INST ALLA TION 6 T op Bracket Power Drill 7/16” Socket Driver ...
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Wayne-Dalton 46 - page 16
16 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: U-BAR TOP SECTION TOP SECTION U-BAR (2) 1/4”- 20 X 7/8” SELF DRILLING SCREW ...
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Wayne-Dalton 46 - page 17
17 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: T ools Needed: INST ALLA TION 10 Bottom Section 9 Before installing the bottom ...
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Wayne-Dalton 46 - page 18
18 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: T ools Needed: 12 11 V ertical T rack Stacking Sections 3/16” Drill Bit Power ...
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Wayne-Dalton 46 - page 19
19 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: T ools Needed: INST ALLA TION 13 14 T op Section When installing a door with a ...
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Wayne-Dalton 46 - page 20
20 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: T ools Needed: 16 15 Horizontal T rack With horizontal tracks installed you can ...
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Wayne-Dalton 46 - page 21
21 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: T ools Needed: INST ALLA TION Center Bracket Bushing NOTE: If you are installin ...
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Wayne-Dalton 46 - page 22
22 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: 19 i drive ® Installation NOTE: See i drive ® main installa tion and owner’ ...
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Wayne-Dalton 46 - page 23
23 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: INST ALLA TION 20 Shake the T orqueMaster ® spring tube gently to extend the w ...
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Wayne-Dalton 46 - page 24
24 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: T ools Needed: 21 22 Drive Gear Installation End Brackets Beginning with the ri ...
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Wayne-Dalton 46 - page 25
25 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: T ools Needed: INST ALLA TION 23 Counter Installation Install the right side co ...
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Wayne-Dalton 46 - page 26
26 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: 25 USING A T APE MEASURE, MAINTAIN AN EQUAL MEASUREMENT “X” (TOP OF DOOR TO ...
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Wayne-Dalton 46 - page 27
27 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: T ools Needed: INST ALLA TION 26 DISCONNECT CABLE S-HOOK HOLE IN RIGHT END BRAC ...
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Wayne-Dalton 46 - page 28
28 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: NO TE: See i drive ® main installation and owners manual for i drive ® parts. ...
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Wayne-Dalton 46 - page 29
29 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: T ools Needed: INST ALLA TION Place vice c lamps onto both vertical tracks just ...
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Wayne-Dalton 46 - page 30
30 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: T ools Needed: See chart in Step 32 for proper spring tension setting. Beginnin ...
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Wayne-Dalton 46 - page 31
31 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: T ools Needed: INST ALLA TION Drum Wrap Installation Drum wra ps are identified ...
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Wayne-Dalton 46 - page 32
32 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: Rear Support Continued... horizontal tracks to the rear supports with 5/16”-1 ...
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Wayne-Dalton 46 - page 33
33 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: T ools Needed: � � OPTIONAL INST ALLA TION Side Lock Install the side lock ...
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Wayne-Dalton 46 - page 34
34 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: T ools Needed: � � Pull Rope NO. 6 SCREW EYE PULL ROPE BOTTOM BRACKET PULL ...
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Wayne-Dalton 46 - page 35
35 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: � OPTIONAL INST ALLA TION T rolley Operator OPERA TOR MUST BE TESTED A T TIME ...
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Wayne-Dalton 46 - page 36
36 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com � � Cleaning P ainting Cleaning Y our Garage Door IMPORT ANT : DO NOT USE A PRESSURE WASHE ...
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Wayne-Dalton 46 - page 37
37 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com Limited W arranty Models 8000, 8100, 8200 and 46 Subject to the terms and conditions contained ...
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Wayne-Dalton 46 - page 38
38 Covered by one or more of the following Patents; 5,408,724; 5,409,051; 5,419,010; 5,495,640; 5,522,446; 5,562,141; 5,566,740; 5,568,672; 5,718,533; 6,019,269; 6,089,304; 6,644,378; 6,374,567; 6,561,256; 6,527,037; 6,640,872; 6,672,362; 6,725,898; 6,843,300; 6,915,573; 6,951,237; 7,014,386; 7,036,548; 7,059,380; 7,121,317; 7,128,123; 7,134,471; 7 ...
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