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Manual Troy-Bilt 664DM

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  • Troy-Bilt 664DM - page 1

    '0 T RO BI£T°- --- Operator's Manual Rear-tine Tiller Model 664DmPony_ E666MmPony _ IMPORTANT:READ SAFETY RULES AND INSTRUCTIONS CAREFULLY Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush- covered or grass-covered land unless the engine's exhaus ...

  • Troy-Bilt 664DM - page 2

    TABLE OF CONTENTS Content Page Calling Customer Support .................................................... 2 Safety ................................................................... 3 Assembly ................................................................. 6 Features and Controls ....................................................... 11 Oper ...

  • Troy-Bilt 664DM - page 3

    safety This machine meets voluntary safety standard B71.8 - 1996, which is sponsored by the Outdoor Power Equipment Institute, Inc., and is published by the American National Standards Institute. Safety Alert Symbol _ his is a safety alert symbol. It is used in this manual and on the unit to alert you to potential hazards. When you see this symbol, ...

  • Troy-Bilt 664DM - page 4

    7. Take all possible precautions when leaving the machine unattended. Stop the engine. Remove ignition key on electric start models. Disconnect spark plug wire and move it away from the spark plug. Move Wheel Gear Lever to ENGAGE. 8. Before cleaning, repairing, or inspect- ing, stop the engine, remove the ignition key on electric start models, and ...

  • Troy-Bilt 664DM - page 5

    4. To reduce the chances of a fire hazard,keep the enginefree of grass, leaves, or excessive grease. 5. Store gasoline in a cool, well-venti- lated area, safely away from any spark- or flame-producing equipment. Store gasoline in an approved container, safely away from the reach of children. 6. Refer to the Maintenance section of this Manual and in ...

  • Troy-Bilt 664DM - page 6

    2 Assembly To prevent personal injury or property damage, do not start the engine until all assembly steps are complete and you have read and understand the safety and operatinginstructions in this Manual. INTRODUCTION Carefully follow these assembly steps to correctly prepareyour tiller for use. It is recommended that you read this Section in its ...

  • Troy-Bilt 664DM - page 7

    4. With the forward clutch cable (N, Figure 2-4) on the inside of handlebar, position the handlebar ends on the outside of the two mounting tabs (IVI, Figure 2-3) on the transmission top cover. NOTE: The curved handlebar height adjustment bracket appears as shown in C, Figure 2-3 for non-electric start units. For electric start units, the bracket i ...

  • Troy-Bilt 664DM - page 8

    Incorrect cable adjustment could cause the wheels and tines to rotate unexpect- edly. Follow adjustment procedures carefully. Failure to do so could result in personal injury or property damage. 4. Check for correct spring/cable tension as instructed in Section 5, Checking and Adjusting Forward Clutch Belt Tension. 5. When tension is correct, tight ...

  • Troy-Bilt 664DM - page 9

    3 Features and Controls Before operating your machine, care- fully read and understand all safety, controls and operating instructions in this Manual, the separate Engine Owner's Manual, and on the decals on the machine. Failure to follow these instructions can result in serious personal injury. INTRODUCTION This Section describes the location ...

  • Troy-Bilt 664DM - page 10

    REVERSE CLUTCH CONTROL The Reverse Clutch Control (C, Figure 3-1) controls the engagement of reverse drive to the wheels and tines. The revers- ing feature is used for maneuvering the tiller only - never engage the tines in the ground while going in the reverse direction. • Use extreme caution when reversing or pulling the machine towards you. Lo ...

  • Troy-Bilt 664DM - page 11

    Operation Reverse Clutch Forward Clutch ControlLever Wheel Gear Lever Before operating your machine, care- fully read and understand all safety (Section 1), controls (Section 3) and operating instructions (Section 4) in this Manual, in the separate Engine Owner's Manual, and on the decals on the machine. Failure to follow these instructions ca ...

  • Troy-Bilt 664DM - page 12

    STARTING THE ENGINE The following steps describe how to start and stop the engine, go not attempt to engage the tines or wheels until you have read all of the operating instruc- tions in this Section. Also review the safety rules in Section 1: "Safety" and the tiller and engine controls information in Section 3: "Features and Control ...

  • Troy-Bilt 664DM - page 13

    Figure 4-2: Use one hand to guide tiller when moving forward. (b) As the tiller moves forward, relax and let the wheels pull the unit along while the tines dig. Walk behind and a little to one side of the tiller. Use a light but secure grip with one hand on the handlebars, but keep your arm loose. See Figure 4-2. Let the tiller move ahead at its ow ...

  • Troy-Bilt 664DM - page 14

    Tilling Tips & Techniques Let the tiller do the work • While tilling, relax and let the wheels pull the tiller along while the tines do the digging. Walk on the side that is not yet finished (to avoid making foot- prints in the freshly tilled soil) and lightly, but securely grip the handlebar with just one hand. • Avoid pushing down on the ...

  • Troy-Bilt 664DM - page 15

    Tilling Tips & Techniques Clearingthe tines The tines have a self-clearing action which eliminates most tangling of debris in the tines. However, occasionally dry grass, stringy stalks or tough vines may become tangled. Follow these proce- dures to help avoid tangling and to clean the tines, if necessary. • To reduce tangling, set the depth r ...

  • Troy-Bilt 664DM - page 16

    POWER COMPOSTING Power composting simply means tilling under and burying in the soil all manner of organic matter such as crop residues, leaves, grass clippings and cover crops. This material will decompose during the non-growing season and add important natural nutrients to the soil. When power composting, do not keep the Depth Regulator Lever at ...

  • Troy-Bilt 664DM - page 17

    5 Maintenance Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove ignition key on electric start models. Failure to follow these instructions can result in serious personal injury or prop- erty damage. MAINT ...

  • Troy-Bilt 664DM - page 18

    I Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove the key from the keyswitch on units so equipped. Failure to follow these instructions can result in serious personal injury or property damage. CHECK FOR ...

  • Troy-Bilt 664DM - page 19

    I Ir!lv_vl._!:t_ll_[fll t q b Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove the key from the keyswitch on units so equipped. Failure to follow these instructions can result in serious personal injury o ...

  • Troy-Bilt 664DM - page 20

    Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove the key from the keyswitch on units so equipped. Failure to follow these instructions can result in serious personal injury or property damage. WHEEL GEAR ...

  • Troy-Bilt 664DM - page 21

    I t q b Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove the key from the keyswitch on units so equipped. Failure to follow these instructions can result in serious personal injury or property damage. Fig ...

  • Troy-Bilt 664DM - page 22

    Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove the key from the keyswitch on units so equipped. Failure to follow these instructions can result in serious personal injury or property damage. Incorrect c ...

  • Troy-Bilt 664DM - page 23

    I Ir!ly_vl._!:t_ll_[fll t q I Figure 5-16 Figure 5-17 Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove the key from the keyswitch on units so equipped. Failure to follow these instructions can result in s ...

  • Troy-Bilt 664DM - page 24

    Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove the key from the keyswitch on units so equipped. Failure to follow these instructions can result in serious personal injury or property damage. pull down o ...

  • Troy-Bilt 664DM - page 25

    I W!IW._!:t_II_[fll t q b Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove the key from the keyswitch on units so equipped. Failure to follow these instructions can result in serious personal injury or pr ...

  • Troy-Bilt 664DM - page 26

    I Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove the key from the keyswitch on units so equipped. Failure to follow these instructions can result in serious personal injury or property damage. TROUBLESH ...

  • Troy-Bilt 664DM - page 27

    I Ir!lv_vl._!:t_ll_[fll t q b Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove the key from the keyswitch on units so equipped. Failure to follow these instructions can result in serious personal injury o ...

  • Troy-Bilt 664DM - page 28

    I Models 664D & E666M HANDLEBAR ASSEMBLY and CONTROL LEVERS (See page 30, //I/I/ Ref. 47, for j attachment sc,ewl.... J / 2 [ 35 21 ! 35 / / / / / / ! 2 / COVER ...

  • Troy-Bilt 664DM - page 29

    Models 664D & E666M I HANDLEBAR ASSEMBLY and CONTROL LEVERS REF. PART No. No. DESCRIPTION QTY. 1 1918811 2 GW-9126 3 777122088 3A 777D05553 4 1916784 5 1186347 5A GW-9955 6 1900475 7 710-0514 8 736-3050 9 712-3000 10 1918791 13 GW-9442 14 GW-9057 Handlebars (Incl. Refs. 2, 3 & 3A) ....... 1 Grip ............................................. ...

  • Troy-Bilt 664DM - page 30

    I Models 664D & E666M 36 I I I 22 8 i ENGINE, SUPPORT BRACKETS, PULLEYS, BELTS, BELT COVER ,__Reverse Clutch Cable 14 16 16 52 7 q 24 25 40 42 48 20 _ 43 38 44 _ 37 47 18 21 (Screw, Ref. 47, secures Forward Clutch Cable - page 28, Ref. 10) 53 54 26_ 30 ...

  • Troy-Bilt 664DM - page 31

    Models 664D & E666M I ENGINE, SUPPORT BRACKETS, PULLEYS, BELTS, BELT COVER REF. PART No. No. DESCRIPTION QTY. 1 ** Engine - standard recoil start ............ 1 ** Engine - electric start ........................ 1 2 1917326 Bracket, Clutch Cable.......................... 1 3 736-0119 Lockwasher-5/16 ................................ 6 4 710-010 ...

  • Troy-Bilt 664DM - page 32

    I Models 664D & E666M TRANSMISSION HOUSING, COVERS, SEALS, GASKETS, PLUGS REF. PART No. No. DESCRIPTION QTY. 1 2 3 4 5 6 GW-9621 1105620 721-04001 1186329 1983632 GW-11513 7 GW-20694 8 619-04010 9 GW-9467 10 GW-20889 11 721-04035 12 1186328 Oil Seal (Double Lip), Wheel Shaft ...... 2 Pipe Plug, 1/4 .................................... 2 Seal, T ...

  • Troy-Bilt 664DM - page 33

    Models 664D & E666M I DRIVE SHAFT, INPUT PINION SHAFT and GEAR ASSEMBLIES MAIN DRIVE SHAFT ASSEMBLY INPUT PINION SHAFT& GEAR ASSEMBLY REF. PART No. No. DESCRIPTION QTY. MAIN DRIVE SHAFT 1 2 3 4 5 5 5 GW-1714 GW-20718 GW-9301 GW-20912 GW-1224-1 GW-1224-2 GW-1224-3 GW-1325C Bearing, Tapered Roller with Race .... 1 Spur Gear................... ...

  • Troy-Bilt 664DM - page 34

    I Models 664D & E666M WHEEL SHAFT, ECCENTRIC SHAFT and TILLER SHAFT ASSEMBLIES 19 16 Assembled Internally 15 / / / "_'_'_/l'_ll _ 12 10 ECCENTRIC SHAFT ASSEMBLY 2 1 4 3 1 2 [] Wheel Shaft Parts REF. PART No. No. DESCRIPTION QTY. 1 721-04031 2 1909950 3 GW-1166-1 --- GW-1166-2 --- GW-1166-3 --- GW-1166-4 4 GW-1086 5 711-040 ...

  • Troy-Bilt 664DM - page 35

    Models 664D & E666M I BOLO TINES, WHEELS FRON_ FORWARD TINE SHAFT 12 J FRONT/ FORWARD 13 NOTE1 : Custom Tilling Tines are available for your tiller. These are special hard-faced tines that are thicker than standard tines. IMPORTANT: Left and right sides of tiller are determined by standing in operator position and facing direc- tion of forward ...

  • Troy-Bilt 664DM - page 36

    I Models 664D & E666M ROW MARKER ATTACHMENT 9 2 m 8 8 ) (See Detail A) DETAIL A ROW MARKER ATTACHMENT- 0EM-290-257 (Complete - Attaches to Furrower Attachment) MAIN SUPPORT/YOKE ASSEMBLY PART# 1904522001 BU MPER ATTACHMENT 19 20 BUMPER 0EM-290-254 ...

  • Troy-Bilt 664DM - page 37

    Models 664D & E666M I ROW MARKER ATTACHMENT & BUMPER ATTACHMENT REF PART No. No. DESCRIPTION QTY. Row Marker Attachment (option) - 0EM-290-254 1 1904522001 Main Support & Yoke Assy- complete. (Incl. Ref. No.'s 10,11,12,13,14,15,16,17 & 18) .......... 1 2 GW-1594 Marker Blade-blade only ................... 1 3 1904524001 Marker ...

  • Troy-Bilt 664DM - page 38

    I Models 664D & E666M HOOD, BRACKET and DEPTH REGULATOR 18 % 18 1 17 19 TRANSMISSION 13 6 lO 11 16 13 REF. PART No. No. DESCRIPTION QTY. 1 1917605 Tine Hood (Incl. hood flap and Ref.17) ............................................ 1 2 Lockwasher, 3/8 .................................. 2 3 Bracket-hood & depth regulator (Incl. Ref. No. 9) .. ...

  • Troy-Bilt 664DM - page 39

    Models 664D & E666M I HILLER/FURROWER ATTACHMENT 7 5 4 12 8 ( 11 10 , 6 HILLER/FURROWER - 0EM-290-251 (Viewed from front of tiller) REF. PART No. No. DESCRIPTION QTY. 1 2 3 4 5 6 7 8 1900771001 1186098 1177548 GW-9902 GW-9824 1900773001 1900774001 1900772001 Furrower Blade .................................. 1 Carriage Bolt, 5/16-18 x 3/4 .... ...

  • Troy-Bilt 664DM - page 40

    I Model E666M (+l POSITIVE BATTERY CABLE GROUND WIRE STARTER SOLENIOD ACTIVATE WIRE (RED) STARTER WIRE (RED) ENGINE WIRE (GREEN) BATTERY RECHARGE f"_'___ WIRE (RED) _ /-e / / # (-) NEGATIVE BATTERY CABLE STARTER CABLE GROUND CABLE TO ENGINE ENGINE ...

  • Troy-Bilt 664DM - page 41

    Model E666M I ELECTRIC START ASSEMBLY REF. PART No. No. DESCRIPTION QTY. 1 2 3 4 5 6 7 1186073 1186211 1186390 1186389 1901202 1901894 1908118 Carriage Screw, 1/4-20 x 1.25 ........... 2 Hex Nut, 5/16-24 ............................... 2 Flange Screw, 1/4-20 x .625 .............. 2 Hex Locknut, 1/4-20 .......................... 2 Cable(ground wire ...

  • Troy-Bilt 664DM - page 42

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  • Troy-Bilt 664DM - page 43

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  • Troy-Bilt 664DM - page 44

    TROY-BILT TILLER LIFETIME LIMITED WARRANTY WHAT PRODUCT IS COVERED All Troy-Bilt branded rear tine walk-behind tillers with gear drive transmissions. This warranty begins on the date of purchase and is warranted by Troy-Bilt LLC for the life of the tiller, to the original purchaser only. WHAT IS COVERED BY THIS WARRANTY Troy-Bilt LLC will, at its o ...

Manufacturer Troy-Bilt Category Tiller

Documents that we receive from a manufacturer of a Troy-Bilt 664DM can be divided into several groups. They are, among others:
- Troy-Bilt technical drawings
- 664DM manuals
- Troy-Bilt product data sheets
- information booklets
- or energy labels Troy-Bilt 664DM
All of them are important, but the most important information from the point of view of use of the device are in the user manual Troy-Bilt 664DM.

A group of documents referred to as user manuals is also divided into more specific types, such as: Installation manuals Troy-Bilt 664DM, service manual, brief instructions and user manuals Troy-Bilt 664DM. Depending on your needs, you should look for the document you need. In our website you can view the most popular manual of the product Troy-Bilt 664DM.

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A complete manual for the device Troy-Bilt 664DM, how should it look like?
A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use Troy-Bilt 664DM by users. Manuals are usually written by a technical writer, but in a language understandable to all users of Troy-Bilt 664DM.

A complete Troy-Bilt manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

1. Preface and tips on how to use the manual Troy-Bilt 664DM - At the beginning of each manual we should find clues about how to use the guidelines. It should include information about the location of the Contents of the Troy-Bilt 664DM, FAQ or common problems, i.e. places that are most often searched by users in each manual
2. Contents - index of all tips concerning the Troy-Bilt 664DM, that we can find in the current document
3. Tips how to use the basic functions of the device Troy-Bilt 664DM - which should help us in our first steps of using Troy-Bilt 664DM
4. Troubleshooting - systematic sequence of activities that will help us diagnose and subsequently solve the most important problems with Troy-Bilt 664DM
5. FAQ - Frequently Asked Questions
6. Contact detailsInformation about where to look for contact to the manufacturer/service of Troy-Bilt 664DM in a specific country, if it was not possible to solve the problem on our own.

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