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Manual KTM 1190 Adventure (2015)

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  • KTM 1190 Adventure (2015) - page 1

    OWNER'S MANUAL 20 15 1190 Adventure EU 1190 Adventure FR 1190 Adventure AU 1190 Adventure JP 1190 Adventure BR 1190 Adventure CN Art. no. 3213265en ...

  • KTM 1190 Adventure (2015) - page 2

    ...

  • KTM 1190 Adventure (2015) - page 3

    DEAR KTM CUSTOME R 1 DEAR KTM CUSTOMER Congratulations on your decision to purchase a KTM motorcycle . You are now the owner of a state-of-the-art sports motorcycle that will give you enormous pleasure if you service and maintain it accordingly. We wish you a lot of enjoyment in riding this vehicle. Please enter the serial numbers of your vehicle b ...

  • KTM 1190 Adventure (2015) - page 4

    DEAR KTM CUSTOME R 2 ISO 9001(12 100 6061) According to the international quality managem ent standard ISO 9001, KTM uses quality assurance processe s that lead to the maximum possible quality of the products. Issued by: TÜV Management Service KTM Motorrad AG 5230 Mattighofen, Austria ...

  • KTM 1190 Adventure (2015) - page 5

    TABLE OF CONTENTS 3 TABLE OF CONTENTS 1 MEANS OF REPRESENTATION ............................ ............ 8 1.1 Symbols used ............................................. ......... 8 1.2 Formats used....................................................... 8 2 SAFETY ADVICE ..................... ............................ ............. 9 2.1 Use de ...

  • KTM 1190 Adventure (2015) - page 6

    TABLE OF CONTENTS 4 6.20 Passen ger footrests ...... ............................ .......... 39 6.21 Shift lever .............................. ........................... 40 6.22 Foot brake lever .................................. ............... 41 6.23 Side stand............................................ ............. 41 6.24 Center stand (Opt ...

  • KTM 1190 Adventure (2015) - page 7

    TABLE OF CONTENTS 5 10.2 Starting................ ............................ ................. 80 10.3 Starting off .................................. ...................... 81 10.4 Shifting , riding .......................................... ........ 81 10.5 Applyin g the brakes ..................... ....................... 85 10.6 Stoppin g, pa ...

  • KTM 1190 Adventure (2015) - page 8

    TABLE OF CONTENTS 6 14.4 Adding front brake fluid ................................ 135 14.5 Checkin g the front brake linings ........................ 137 14.6 Checkin g the rear brake fluid level ..................... 137 14.7 Adding rear brake fluid ................ ................. 138 14.8 Checkin g the rear brake linings ..... ............... ...

  • KTM 1190 Adventure (2015) - page 9

    TABLE OF CONTENTS 7 23.4 Chassis ................................... ........................ 208 23.4.1 Option: With EDS ................... ..................... 208 23.4.2 Option: Without EDS .......................... .......... 208 23.5 Electric al system............................... ............... 210 23.5.1 Option: With EDS .............. ...

  • KTM 1190 Adventure (2015) - page 10

    1 MEANS OF REPRESEN TATION 8 1.1 Symbols used The meaning of specific symbols is described below. Indicates an expected reaction (e.g. of a work step or a function). Indicates an unexpected reaction (e.g. of a work step or a function). All work marked with this symbol requires specialist knowledge and technic al understanding. In the interest of yo ...

  • KTM 1190 Adventure (2015) - page 11

    2 SAFETY ADVICE 9 2.1 Use defi nition - intended use KTM sport motorcycles are designed and constructe d to meet the normal demands of regular road and light offroad operation (dirt roads), but not for use on race courses. Info The motorcycle is only authorized for operation on public roads in the homologated version. 2.2 Safety a dvice A number of ...

  • KTM 1190 Adventure (2015) - page 12

    2 SAFETY ADVICE 10 2.3 Degrees of risk and symbols Danger Indicates a danger that will immediately and invariably lead to fatal or serious permanent injury if the appropriate measur es are not taken. Warning Indicates a danger that is likely to lead to fatal or serious injury if the appropriate measures are not taken. Caution Indicates a danger tha ...

  • KTM 1190 Adventure (2015) - page 13

    2 SAFETY ADVICE 11 1 Removal or puncturing of the main silencer, baffles, header pipes or any other components which condu ct exhaust gases. 2 Removal or puncturing of parts of the intake system. 3 Lack of proper maintenance. 4 Replacing moving part of the vehicle, or parts of the exhaust or intake system, with parts other than those specified by t ...

  • KTM 1190 Adventure (2015) - page 14

    2 SAFETY ADVICE 12 2.6 Protective clothing Warning Risk o f injury   Missing or poor protective clothing presents an increas ed safety risk. – Wear protective clothing (helmet, boots, gloves, pants and jacket with protectors) every time you ride the vehicle. Always wear protective clothing that is in good condition and meets the legal requireme ...

  • KTM 1190 Adventure (2015) - page 15

    2 SAFETY ADVICE 13 2.9 Owner's M anual It is important that you read this Owner's Manual carefully and completely before making your first trip. The Owner's Manual contains use- ful information and many tips on how to operate, handle, and maintain your motorcycle. Only then will you find out how to customize the vehicle ideally for y ...

  • KTM 1190 Adventure (2015) - page 16

    3 IMPORTA NT NOTES 14 3.1 Warranty The work specified in the service schedule may only be performed in an authorized KTM workshop and must be recorded in both the Service & Warranty Booklet and in KTM De aler.net , otherwise any warranty coverage will becom e void. No warranty claims can be considered for damage resulting from manipul ations an ...

  • KTM 1190 Adventure (2015) - page 17

    3 IMPORTA NT NOTES 15 3.4 Service A prerequisite for perfect operation and prevention of premature wear is that the service, care and tuning work on the engine and chassis are properly carried out as described in the owner's manual. Poor adjustment and tuning of the engine and suspension can lead to damage and breakage of components. Using the ...

  • KTM 1190 Adventure (2015) - page 18

    4 VIEW OF VEHICLE 16 4.1 View of vehicle, front left side (example) M00601-10 ...

  • KTM 1190 Adventure (2015) - page 19

    4 VIEW OF VEHICLE 17 1 Socket for electrical accessories ( p. 32) 2 Clutch lever ( p. 24) 3 Seat lock ( p. 37) 4 Tool set ( p. 38) 5 Grab handles ( p. 38) 6 Luggage rack plate ( p. 39) 7 Passenger footrests ( p. 39) 8 Center stand ( p. 42) 9 Rider footrests ( p. 68) 10 Shift lever ( p. 40) 11 Side stand ( p. 41) 12 Engine oil level viewer 13 Fuel c ...

  • KTM 1190 Adventure (2015) - page 20

    4 VIEW OF VEHICLE 18 4.2 View of vehicle, rear right side (example) M00600-10 ...

  • KTM 1190 Adventure (2015) - page 21

    4 VIEW OF VEHICLE 19 1 Combination switch ( p. 25) 2 Filler cap 3 Ignition/steering lock ( p. 30) 4 Electric starter button ( p. 29) 4 Emergency OFF switch ( p. 29) 5 Throttle grip ( p. 25) 6 Hand brake lever ( p. 24) 7 Storage compartment 8 Cooling system compensatin g tank 9 Foot brake lever ( p. 41) ...

  • KTM 1190 Adventure (2015) - page 22

    5 SERIAL NUMBE RS 20 5.1 Chassis number 402294-10 The chassis number  is stamped on the bottom right of the frame behind the steering head. The chassis number is also shown on the type label. 5.2 Type label 0 0 1 1 402174-10 The type label  is on the top right of the frame behind the steering head. ...

  • KTM 1190 Adventure (2015) - page 23

    5 SERIAL NUMBE RS 21 5.3 Key number 402240-10 The key number Code number  can be found on the KEYCODECARD . Info You need the key number to order a spare key. Keep the KEYCODECARD in a safe place. Use the orange programming key to activate and deactivate the black ignition key. Keep the orange programming key in a safe place: it must only be use ...

  • KTM 1190 Adventure (2015) - page 24

    5 SERIAL NUMBE RS 22 5.5 Fork part number 402295-10 The fork part number  is stamped on the inner side of the fork stub. 5.6 Shock absorber part number 402298-10 (Option: Without EDS) The shock absorber part number  is stamped on the top part of the shock absorber. ...

  • KTM 1190 Adventure (2015) - page 25

    5 SERIAL NUMBE RS 23 402297-10 (Option: With EDS) The shock absorber part number  is shown on a sticker applied to the shock absorber case below the spring. ...

  • KTM 1190 Adventure (2015) - page 26

    6 CONTROL S 24 6.1 Clutch lever M00546-10 The clutch lever  is fitted on the left side of the handlebar. The clutch is hydraulically operated and self-adjusti ng. 6.2 Hand brake lever S00215-10 The hand brake lever  is fitted on the right side of the handlebar. The hand brake lever is used to activate both the front brake and rear brake at th ...

  • KTM 1190 Adventure (2015) - page 27

    6 CONTROL S 25 6.3 Throttle grip S00216-10 The throttle grip  is fitted on the right side of the handlebar. 6.4 Switches on the left side of the handlebar 6.4.1 Combination switch The combination switch is fitted on the left side of the handlebar. M00547-10 Overview of the le ft com bination switch 1 Light switch ( p. 26) 2 Hazard warning flashe ...

  • KTM 1190 Adventure (2015) - page 28

    6 CONTROL S 26 6.4.2 Light switch M00548-10 The light switch  is fitted on the combination switch on the left. Possible states Low beam on – Light switch in position  . In this position, the low beam and tail light are switched on. High beam on – Light switch in position  . In this position, the high beam and tail light are switched on ...

  • KTM 1190 Adventure (2015) - page 29

    6 CONTROL S 27 6.4.4 Menu switch S00224-11 The menu switch is fitted in the middle of the left combination switch. The menu buttons are used to control the matrix display on the combination instrument. Button  is the UP button. Button  is the DOWN button. Button  is the SET button. Button  is the BACK button. 6.4.5 Turn signal switch S0 ...

  • KTM 1190 Adventure (2015) - page 30

    6 CONTROL S 28 Info An automatic turn signal switch-off function ( ATIR : Autom atic Turn Indicator Reset) is available as an optional software feature. The ATIR function uses a time and distance counter. If the turn signal has been on for at least 10 seconds and 150 meters of riding distance, the turn signal is switched off. If the vehicle is stat ...

  • KTM 1190 Adventure (2015) - page 31

    6 CONTROL S 29 6.5 Switches on the right side of the handlebar 6.5.1 Emergency OFF switch S00220-10 The emergency OFF switch  is fitted on the right side of the handlebar. Possible states Emergency OFF switch off – In this position, the ignition circuit is interrupted, a running engine stops, and a non-running engine cannot be started. A messa ...

  • KTM 1190 Adventure (2015) - page 32

    6 CONTROL S 30 6.6 Ignition/steerin g lock 602611-10 The ignition/steering lock  is located in front of the upper triple clamp. Info The ignition may only be switched on using a black ignition key. With the orange programming key, you can activate or deactivate the black ignition key. Possible states Ignition off OFF – In this position, the ig ...

  • KTM 1190 Adventure (2015) - page 33

    6 CONTROL S 31 A lost black ignition key must be deactivated to prevent unauthorized persons from operat- ing the vehicle. The black ignition keys are activated when delivered. Another two spare ignition keys (key number on the KEYCODECARD ) can be ordered from an authorized KTM workshop; they need to be activated for use. 6.8 Locking the steering ...

  • KTM 1190 Adventure (2015) - page 34

    6 CONTROL S 32 6.9 Unlocking the steering 400731-01 – Insert the key into the ignition/handlebar lock, press in, and turn to the right. Remove the key. You can now steer the bike again. 6.10 Socket for electrical accessories S00383-10 Socket  for electrical accessories is fitted to the left of the combination instrument. It is connected to per ...

  • KTM 1190 Adventure (2015) - page 35

    6 CONTROL S 33 6.11 Opening the filler cap Danger Fire ha zard   Fuel is highly flammable. – Never refuel the vehicle near open flames or burning cigarettes, and always switch off the engine first. Be careful that no fuel is spilt, especially on hot vehicle components. Clean up spilt fuel immediate ly. – The fuel in the fuel tank expands when ...

  • KTM 1190 Adventure (2015) - page 36

    6 CONTROL S 34 S00351-10 Note Danger of damage   Ignition key breakag e. – To take pressure off of the ignition key, push down on the filler cap. Damaged igni- tion keys must be replaced. – Turn ignition key  clockwise. – Fold open filler cap  . 6.12 Closing the filler cap S00352-10 – Fold down filler cap  . – Turn ignition key ...

  • KTM 1190 Adventure (2015) - page 37

    6 CONTROL S 35 S00353-10 – Press down the filler cap and turn back ignition key  until the fuel tank lock locks. Warning Fire ha zard   Fuel is highly flammable, poisono us and harmful to your health. – After closing the filler cap, ensure that it is locked properly. Change cloth- ing that has been contaminated with fuel. Immediately clean ...

  • KTM 1190 Adventure (2015) - page 38

    6 CONTROL S 36 6.14 Opening the storage compartment S00385-10 – Press lock  in the direction of the arrow and lift the cover at the same time. 6.15 Closing the storage compartment S00385-11 – Press cover  downward. The lock engages audibly. ...

  • KTM 1190 Adventure (2015) - page 39

    6 CONTROL S 37 6.16 Seat lock S00355-10 (Option: Without EDS) The seat lock  is located on the left side of the vehicle. 602614-10 (Option: With EDS) The seat lock  is located on the left side of the vehicle. It can be unlocked using the ignition key. ...

  • KTM 1190 Adventure (2015) - page 40

    6 CONTROL S 38 6.17 Tool set (Adventure EU/FR/AU/JP) M00549-10 The tool set  is located in the storage compartment under the seat. 6.18 Grab handles M00550-10 The passenger can hold onto grab handles  during the trip. ...

  • KTM 1190 Adventure (2015) - page 41

    6 CONTROL S 39 6.19 Luggage rack plate M00550-11 The luggage rack plate  is located behind the seat. The base plate of a luggage system (optional) can be attached to the luggage rack plate. The luggage rack plate may not be loaded with more than the specified weight. Maximum permissible load on luggage rack plate 8 kg (18 lb.) Info Note the info ...

  • KTM 1190 Adventure (2015) - page 42

    6 CONTROL S 40 6.21 Shift lever 402299-10 The shift lever  is fitted on the left side of the engine. 402299-11 The gear positions can be seen in the figure. The idle position is between the first and second gears. ...

  • KTM 1190 Adventure (2015) - page 43

    6 CONTROL S 41 6.22 Foot brake lever 402301-10 Foot brake lever  is located in front of the right footrest. The rear brake is activated using the foot brake lever. 6.23 Side stand 402029-10 The side stand  is located on the left side of the vehicle. The side stand is used for parking the motorcycle. Info The side stand must be folded up durin ...

  • KTM 1190 Adventure (2015) - page 44

    6 CONTROL S 42 6.24 Center stand (Option: Center stand) 402031-10 In addition to the side stand, the vehicle is equipped with a center stand  . ...

  • KTM 1190 Adventure (2015) - page 45

    7 COMBINA TION INSTRUME NT 43 7.1 Overview 402341-10 1 Matrix display ( p. 44) 2 Tachometer 3 Shift warning light ( p. 47) 4 Segment display 5 Indicator lamps ( p. 45) 7.2 Activation and test 402342-01 Activation The combination instrument is activated when the ignition is switched on. Info The brightness of the displays is controlled by a brightne ...

  • KTM 1190 Adventure (2015) - page 46

    7 COMBINA TION INSTRUME NT 44 7.3 Matrix display 401821-01 The matrix display is controlled using the menu switch ( p. 27). After the ignition is switched on, the display shows when the next service ( p. 48) is due. If the General warning lamp lights up among the indicator lamps ( p. 45), the corre- sponding message appears in the matrix display. T ...

  • KTM 1190 Adventure (2015) - page 47

    7 COMBINA TION INSTRUME NT 45 7.5 Indicator lamps 401813-01 Possible states The high beam indicator lamp lights up blue – The high beam is switched on. The immobilizer indicator lamp lights up/flash es red – Status or error mes- sage for immobilizer/alarm system . The oil pressure warning lamp lights up red – Engine oil pressure is too low. T ...

  • KTM 1190 Adventure (2015) - page 48

    7 COMBINA TION INSTRUME NT 46 7.6 Message on the matrix display 401850-01 Possible states Engine malfunction – The engine control unit has detected a fault. Visit an authorized KTM workshop. General message – General message on operating safety. Visit an autho- rized KTM workshop. ABS warning – ABS is not available. Visit an authorized KTM wo ...

  • KTM 1190 Adventure (2015) - page 49

    7 COMBINA TION INSTRUME NT 47 Battery voltage – The battery voltage is too low. Recharge the battery with a suitable battery charger. Service – A service is due. Contact an authorized KTM workshop. Emergency OFF switch – The emergency OFF switch is off. The messages are displayed in the "Warning" menu. 7.7 Shift warning light 401855 ...

  • KTM 1190 Adventure (2015) - page 50

    7 COMBINA TION INSTRUME NT 48 7.8 Service display 401821-01 After the ignition is switched on, the service display appears briefly. The service intervals depend on the distance traveled or the elapsed time. The event that occurs first is given priority. The exact service intervals can be found in the service schedule. 7.9 Matrix display menu 7.9.1 ...

  • KTM 1190 Adventure (2015) - page 51

    7 COMBINA TION INSTRUME NT 49 7.9.2 "Trip 1" 401826-01 – Press the UP or DOWN button until the "Trip 1" menu appears on the matrix display. "Trip 1 " shows the distance since the last reset, such as between two refueling stops. "Trip 1 " runs continuously and counts the distance up to 9999 . "Ø Spe ed ...

  • KTM 1190 Adventure (2015) - page 52

    7 COMBINA TION INSTRUME NT 50 7.9.4 "General Info" 401824-01 – Press the UP oder DOWN button until the "General Info" menu appears on the matrix dis- play. "Air Te mp" indicates the ambient air temperature. "Date" indicates the date. "ODO" indicates the total distance covered. "Battery" ...

  • KTM 1190 Adventure (2015) - page 53

    7 COMBINA TION INSTRUME NT 51 Guideline Tire air pressure, solo/with passenger/ful l payload Front: with cold tires 2.4 bar (35 psi) Rear: with cold tires 2.9 bar (42 psi) The "TPMS" menu displays the tire pressure of the front and rear tires. "Front" indicates the tire air pressure at the front. "Rear" indicates the t ...

  • KTM 1190 Adventure (2015) - page 54

    7 COMBINA TION INSTRUME NT 52 7.9.7 "Settings" L01439-10 Condition • The vehicle is stationary. – Press the UP or DOWN button until the "Settings" menu appears on the matrix display. Pressing the SET button opens the menu. Setting for units or various values are made in the "Settings" menu. Some functions can be en ...

  • KTM 1190 Adventure (2015) - page 55

    7 COMBINA TION INSTRUME NT 53 7.9.9 "Heat Grip" (optional) 401838-01 – Press the UP or DOWN button until the "Heat Grip" menu appea rs on the matrix display. Pressing the SET button opens the menu. – Use the UP or DOWN button to navigate through the menu. Use the SET button to select a heating level or to switch off the heat ...

  • KTM 1190 Adventure (2015) - page 56

    7 COMBINA TION INSTRUME NT 54 7.9.11 "Load" 401833-01 Condition • Model with EDS . • The vehicle is stationary. • Engine is running. – Press the UP or DOWN button until the "Load" menu appears on the matrix display. Pressing the SET button opens the menu. – Use the UP or DOWN button to select a load status. Press the S ...

  • KTM 1190 Adventure (2015) - page 57

    7 COMBINA TION INSTRUME NT 55 7.9.13 "Drive Mode" 401829-01 – Press the UP or DOWN button until the "Drive Mode" menu appe ars on the matrix display. Pressing the SET button opens the menu. – Use the UP or DOWN button to navigate through the menu. The SET button can be used to select engine and traction control settings that ...

  • KTM 1190 Adventure (2015) - page 58

    7 COMBINA TION INSTRUME NT 56 7.9.14 Menu overview L02902-01 ...

  • KTM 1190 Adventure (2015) - page 59

    7 COMBINA TION INSTRUME NT 57 "KTM" start screen Menu buttons "Favorites" "Trip 1 " "Trip 2 " "General Info" "TPMS" (optional) "Set Fa vorites" "Settings" "Warning" (only active if there are messages) "Heat Grip" (optional) "MTC/ABS" " ...

  • KTM 1190 Adventure (2015) - page 60

    7 COMBINA TION INSTRUME NT 58 7.9.15 "Language" L01439-10 Condition • The vehicle is stationary. – Press the UP or DOWN button until the "Settings" menu appears on the matrix display. Pressing the SET button opens the menu. – Press the SET button again to select the language. The menu languages are English, German, Italian ...

  • KTM 1190 Adventure (2015) - page 61

    7 COMBINA TION INSTRUME NT 59 7.9.17 "Temp" L01439-12 Condition • The vehicle is stationary. – Press the UP or DOWN button until the "Settings" menu appears on the matrix display. Pressing the SET button opens the menu. – Press the UP or DOWN button until "Temp" is highlighted in black on the matrix display. Pres ...

  • KTM 1190 Adventure (2015) - page 62

    7 COMBINA TION INSTRUME NT 60 7.9.19 "Fuel Cons" L01439-14 Condition • The vehicle is stationary. – Press the UP or DOWN button until the "Settings" menu appears on the matrix display. Pressing the SET button opens the menu. – Press the UP or DOWN button until "Fuel Cons " is highlighted in black on the matrix di ...

  • KTM 1190 Adventure (2015) - page 63

    7 COMBINA TION INSTRUME NT 61 7.9.21 "Shift Light" L01433-10 Condition • The vehicle is stationary. – Press the UP or DOWN button until the "Settings" menu appears on the matrix display. Pressing the SET button opens the menu. – Press the UP or DOWN button until "Shift Light " is highlighted in black on the matri ...

  • KTM 1190 Adventure (2015) - page 64

    7 COMBINA TION INSTRUME NT 62 7.9.23 "DRL" L01439-16 Condition • The vehicle is stationary. – Press the UP or DOWN button until the "Settings" menu appears on the matrix display. Pressing the SET button opens the menu. – Press the UP or DOWN button until "DRL" is highlighted in black on the matrix display. Pressi ...

  • KTM 1190 Adventure (2015) - page 65

    8 ERGONOM ICS 63 8.1 Adjusting the driver's seat Preparatory work – Remove the passenger seat. ( p. 103) 401678-10 Alternative 1 – Attach the driver's seat to the fuel tank at the recesses  , and push the driver's seat down and forward at the same time. 401679-10 Alternative 2 – Attach the driver's seat to the fuel tank ...

  • KTM 1190 Adventure (2015) - page 66

    8 ERGONOM ICS 64 8.2 Handlebar position 401666-11 The holes on the handlebar support are placed at a distance of  from the center. Hole distance  3.5 mm (0.138 in) The handlebar can be mounted in two different positions. In this way, the handlebar can be mounted in the position that is most comfortable for the rider. 8.3 Adjusting the handleb ...

  • KTM 1190 Adventure (2015) - page 67

    8 ERGONOM ICS 65 Guideline Screw, handlebar support M10 40 Nm (29.5 lbf ft) Loctite ® 243™ Info Position the left and right handlebar supports evenly. – Position the handlebar. Info Make sure the cables and wiring are positioned correctly. – Position the handlebar clamps. Mount and evenly tighten screw s  . Guideline Screw, handlebar clam ...

  • KTM 1190 Adventure (2015) - page 68

    8 ERGONOM ICS 66 8.4 Adjusting the wind shield S00344-10 – Release clamping lever  by pulling in the direction of the arrow. S00345-01 – Move the wind shield in the required position. ...

  • KTM 1190 Adventure (2015) - page 69

    8 ERGONOM ICS 67 S00344-11 – Lock clamping lever  by pushing in the direction of the arrow. 8.5 Adjusting basic position of clutch lever M00551-10 – Adjust the basic setting of the clutch lever to your hand size by turning adjusting screw  . Info Turn the adjusting screw clockwise to increase the distance between the clutch lever and the ...

  • KTM 1190 Adventure (2015) - page 70

    8 ERGONOM ICS 68 8.6 Adjusting the basic position of the hand brake lever S00243-10 – Adjust the basic position of the hand brake lever to your hand size by turning adjusting wheel  . Info Push the hand brake lever forward and turn the adjusting wheel. Do not make any adjustments while riding. 8.7 Rider footrests 602622-10 The rider footrests ...

  • KTM 1190 Adventure (2015) - page 71

    8 ERGONOM ICS 69 8.8 Adjusting the footrests Info The operations on the footrest brackets are the same for the left and right sides. M00643-10 – Remove screw  . The foot brake lever swings up to the stop. M00644-10 – Remove cotter pin  with washer  . – Remove pin  of the rider footrest. – Take off the rider footrest  with the ...

  • KTM 1190 Adventure (2015) - page 72

    8 ERGONOM ICS 70 M00645-10 – Remove screws  . 602625-01 – Adjust the footrest bracket to the desired position. M00645-10 – Mount and tighten screws  . Guideline Screw, front footrest bracket M8 25 Nm (18.4 lbf ft) Loctite ® 243™ ...

  • KTM 1190 Adventure (2015) - page 73

    8 ERGONOM ICS 71 M00598-10 – Mount the rider footrest with spring  and pin  . Pliers for footrest spring (58429083000) – Mount washer  and cotter pin  . M00643-10 – Mount and tighten screw  . Guideline Screw, ball joint of push rod on foot brake cylinder M6 10 Nm (7.4 lbf ft) Loctite ® 243™ ...

  • KTM 1190 Adventure (2015) - page 74

    8 ERGONOM ICS 72 8.9 Checking the basic position of the shift lever 0 0 0 A A 400692-10 – Sit on the vehicle in the riding position and determine distance  between the upper edge of your boot and the shift lever. Distance between shift lever and upper edge of boot 10… 20 mm (0.39… 0.79 in) » If the distance does not meet specifications: ? ...

  • KTM 1190 Adventure (2015) - page 75

    8 ERGONOM ICS 73 0 0 A A 402300-10 – Clean gear teeth  of the shift lever and shift shaft. – Mount the shift lever on the shift shaft in the required position and engage the gearing. Info The range of adjustment is limited. The shift lever must not come into contact with any other vehicle components during the shift procedure. – Mount and ...

  • KTM 1190 Adventure (2015) - page 76

    8 ERGONOM ICS 74 – Mount and tighten screw  . Guideline Screw, ball joint of push rod on foot brake cylinder M6 10 Nm (7.4 lbf ft) Loctite ® 243™ – Attach spring  . ...

  • KTM 1190 Adventure (2015) - page 77

    9 PREPARIN G FOR USE 75 9.1 Advice on first use Danger Danger of accidents   Danger arising from the rider's judgem ent being impaired. – Do not operate the vehicle while under the influence of alcohol, drugs and certain medications or physically or mentally impaired. Warning Risk o f injury   Missing or poor protective clothing presents ...

  • KTM 1190 Adventure (2015) - page 78

    9 PREPARIN G FOR USE 76 Warning Danger of accidents   Failure of brake system. – If the foot brake lever is not released, the brake linings drag continuously. The rear brake may fail due to overheating. Take your foot off the foot brake lever when you are not braking. Info When using your vehicle, remember that others may feel disturbed by exce ...

  • KTM 1190 Adventure (2015) - page 79

    9 PREPARIN G FOR USE 77 Info If the maximum engine speed is exceeded before the first service, the shift warning light flashes. 9.3 Loading the vehicle Warning Danger of accidents   Unstabl e handling characteristics. – Do not exceed the maximum permitted weight and axle loads. The overall weight consists of: motorcyc le operational and with a ...

  • KTM 1190 Adventure (2015) - page 80

    9 PREPARIN G FOR USE 78 Warning Danger of accidents   Changed hand ling characteristics and longer stopping dista nce with excessive payload. – Adapt your speed according to your payload. Warning Danger of accidents   Unstabl e handling characteristics due to slipped baggage. – Check the way your baggage is fixed regularly. Warning Danger o ...

  • KTM 1190 Adventure (2015) - page 81

    10 RIDING INSTRUC TIONS 79 10.1 Checks and maintenance measures when preparing for use Info Before every trip, check the condition of the vehicle and ensure that it is roadworthy. The vehicle must be in perfect technical condition when it is being operated. – Check the engine oil level. ( p. 187) – Check the brake fluid level of the front brake ...

  • KTM 1190 Adventure (2015) - page 82

    10 RIDING INSTRUC TIONS 80 10.2 Starting Danger Danger of poisoning   Exhaust gase s are toxic and inhaling them may result in unconsciousness and/or death. – When running the engine, always make sure there is sufficient ventilation, and do not start or run the engine in an enclosed space without an effective exhaust extraction system . Caution ...

  • KTM 1190 Adventure (2015) - page 83

    10 RIDING INSTRUC TIONS 81 M00552-01 – Press the electric starter button . Info Do not press the electric starter button until the combination instrument func- tion check is finished. When starting, DO NOT open the throttle. If you open the throttle during the start- ing procedure, fuel is not injected by the engine management system and the engi ...

  • KTM 1190 Adventure (2015) - page 84

    10 RIDING INSTRUC TIONS 82 Warning Danger of accidents   Malfunc tions caused by incorrect ignition key position. – Do not change the ignition key position during a journey. Warning Danger of accidents   Distracti on from traffic activity by adjustments to the vehicle. – Make all adjustments when the vehicle is at a standstill. Warning Risk ...

  • KTM 1190 Adventure (2015) - page 85

    10 RIDING INSTRUC TIONS 83 Warning Danger of accidents   Unstabl e handling characteristics. – Do not exceed the maximum permitted weight and axle loads. The overall weight consists of: motorcyc le operational and with a full tank, driver and passenger with protective clothing and helmet, baggag e. Warning Danger of accidents   Unstabl e hand ...

  • KTM 1190 Adventure (2015) - page 86

    10 RIDING INSTRUC TIONS 84 402299-11 – When conditions allow (incline, road situation, etc.), you can shift into a higher gear. – Release the throttle while simultaneously pulling the clutch lever, shift into the next gear, release the clutch lever, and open the throttle. Info You can see the positions of the 6 forward gears in the figure. The ...

  • KTM 1190 Adventure (2015) - page 87

    10 RIDING INSTRUC TIONS 85 Info Very important messages are stored in the "Warning" menu. – If the icy road symbol appears in the combination instrument, the roads may be icy. Adjust your speed to the road conditions. 10.5 Applying the brakes Warning Danger of accidents   Reduced brak ing efficiency due to a wet or dirty brake system. ...

  • KTM 1190 Adventure (2015) - page 88

    10 RIDING INSTRUC TIONS 86 Warning Danger of accidents   Greater stoppi ng distance due to ABS. – Braking should be appropriate to the driving situation and the road conditions. Warning Danger of accidents   Excessi vely forceful braking can cause the wheels to block. – ABS must be switched on to be effective. Warning Danger of accidents ? ...

  • KTM 1190 Adventure (2015) - page 89

    10 RIDING INSTRUC TIONS 87 – On long downhill stretches, use the braking effect of the engine. Change down one or two gears, but do not over-rev the engine. In this way, you have to brake far less and the brakes do not overheat. 10.6 Stopping, parking Warning Risk o f misap propriation   Usa ge by unauthorized persons. – Never leave the vehic ...

  • KTM 1190 Adventure (2015) - page 90

    10 RIDING INSTRUC TIONS 88 Note Material damage   Damage and destruction of components from excessive load. – The center stand is only designed for the weight of the motorcycle and the baggage. Do no sit on the motorcycle when it is resting on the center stand. The center stand or the frame may become damaged and the motorcycle may fall over. ? ...

  • KTM 1190 Adventure (2015) - page 91

    10 RIDING INSTRUC TIONS 89 10.7 Transport Note Danger of damage   The parked vehicle may roll away or fall over. – Always place the vehicle on a firm and even surface. Note Fire ha zard   Some vehicle compon ents become very hot when the vehicle is operated. – Do not park the vehicle near flammable or explosive substances. Do not place obje ...

  • KTM 1190 Adventure (2015) - page 92

    10 RIDING INSTRUC TIONS 90 10.8 Refueling Danger Fire ha zard   Fuel is highly flammable. – Never refuel the vehicle near open flames or burning cigarettes, and always switch off the engine first. Be careful that no fuel is spilt, especially on hot vehicle components. Clean up spilt fuel immediate ly. – The fuel in the fuel tank expands when ...

  • KTM 1190 Adventure (2015) - page 93

    10 RIDING INSTRUC TIONS 91 S00346-10 – Switch off the engine. – Open the filler cap. ( p. 33) – Fill the fuel tank with fuel up to the lower edge  of the filler neck. Total fuel tank capacity, approx. 23 l (6.1 US gal) Super unleaded (ROZ 95/RON 95/PON 91) ( p. 221) – Close the filler cap. ( p. 34) ...

  • KTM 1190 Adventure (2015) - page 94

    11 SERVICE SCHED ULE 92 11.1 Additional information Any further work that results from the required work or from the recommended work must be ordered separately and can be invoiced sepa- rately. 11.2 Required work Every two years Every year Every 30,000 km (18,600 mi) Every 15,000 km (9,300 mi) After 1 ,000 km (620 mi) Read out the trouble code mem ...

  • KTM 1190 Adventure (2015) - page 95

    11 SERVICE SCHED ULE 93 Every two years Every year Every 30,000 km (18,600 mi) Every 15,000 km (9,300 mi) After 1 ,000 km (620 mi) Clean the dust boots of the fork legs. ● ● Check the chain, rear sprocket and engine sprocket. ( p. 110) ● ● ● ● Check the chain tension. ( p. 107) ○ ● ● ● ● Check the brake lines for damage and le ...

  • KTM 1190 Adventure (2015) - page 96

    11 SERVICE SCHED ULE 94 Every two years Every year Every 30,000 km (18,600 mi) Every 15,000 km (9,300 mi) After 1 ,000 km (620 mi) Final check: Check the vehicle for roadworthiness and take a test ride. ○ ● ● ● ● Read out the error memory after the test ride using the KTM diagnostics tool. ○ ● ● ● ● Check the CO adjustment with ...

  • KTM 1190 Adventure (2015) - page 97

    11 SERVICE SCHED ULE 95 Every four years Every two years Every year Every 15,000 km (9,300 mi) After 1 ,000 km (620 mi) Check all hoses (e.g. fuel, cooling, bleeder, drainage, etc.) and sleeves for cracking, leaks, and incorrec t routing. ● ● ● ● Check the antifreeze. ○ ● ● ● ● Check/rectify the fluid level of the hydraulic clutch ...

  • KTM 1190 Adventure (2015) - page 98

    12 SUSPENS ION SETTING 96 12.1 "Damping" (Option: With EDS) 401831-01 Possible states • SPORT – Firm tuning of the spring elements with very direct feedback from the chas- sis • STREET – Normal tuning of the spring elements with direct feedback from the chassis • COMFORT – Soft tuning of the spring elements with good feedback ...

  • KTM 1190 Adventure (2015) - page 99

    12 SUSPENS ION SETTING 97 12.3 Fork/shock absorber S00380-10 (Option: Without EDS) The fork and the shock absorber offer many options of adapting the suspension to the riding style and the payload. Info The recommendations for the suspensio n setting are shown in Table  . The table is found on the left inside cover of the fuel tank. These adjust ...

  • KTM 1190 Adventure (2015) - page 100

    12 SUSPENS ION SETTING 98 S00262-10 – Turn the white adjusting screw  all the way clockwise. Info Adjusting screw  is located at the upper end of the left fork leg. The compression damping is located in the left fork leg COMP (white adjusting screw). The rebound damping is located in the right fork leg REB (red adjusting screw). – Turn co ...

  • KTM 1190 Adventure (2015) - page 101

    12 SUSPENS ION SETTING 99 S00263-10 – Turn the red adjusting screw  all the way clockwise. Info Adjusting screw  is located at the upper end of the right fork leg. The rebound damping is located in the right fork leg REB (red adjusting screw). The compression damping is located in the left fork leg COMP (white adjusting screw). – Turn cou ...

  • KTM 1190 Adventure (2015) - page 102

    12 SUSPENS ION SETTING 100 S00372-10 – Turn adjusting screw  clockwise up to the last perceptible click. – Turn counterclockwise by the number of clicks correspon ding to the shock absorber type. Guideline Rebound damping Comfort 17 clicks Standard 12 clicks Sport 7 clicks Full payload 7 clicks Info Turn clockwise to increase damping; turn c ...

  • KTM 1190 Adventure (2015) - page 103

    12 SUSPENS ION SETTING 101 S00371-10 – Turn handwheel  counterclockwise as far as it will go. – Turn it clockwise by the number of turns corresponding to the shock absorber type and use. Guideline Spring preload Comfort 4 turns Standard 4 turns Sport 4 turns Full payload 12 turns Info Turn clockwise to increase the spring preload; turn count ...

  • KTM 1190 Adventure (2015) - page 104

    13 SERVICE WORK ON THE CHASSIS 102 13.1 Raising the vehicle with the center stand (Option: Center stand) Note Danger of damage   The parked vehicle may roll away or fall over. – Always place the vehicle on a firm and even surface. Note Material damage   Damage and destruction of components from excessive load. – The center stand is only des ...

  • KTM 1190 Adventure (2015) - page 105

    13 SERVICE WORK ON THE CHASSIS 103 402033-10 – Unlock the steering and move the vehicle forward with both hands on the handlebar. – While the vehicle tips off of the center stand, activate the front brake to stop the vehi- cle from rolling away. – Check that the center stand  is folded all the way up. 13.3 Removing the passenger seat M0055 ...

  • KTM 1190 Adventure (2015) - page 106

    13 SERVICE WORK ON THE CHASSIS 104 13.4 Mounting the passenger seat 401680-10 – Attach the hooks on the passenger seat to the brackets on the subframe, and lower at the front while pushing toward the rear. – Insert locking pin  into the lock housing and push down the front of the passenger seat until the locking pin engages with a click. – ...

  • KTM 1190 Adventure (2015) - page 107

    13 SERVICE WORK ON THE CHASSIS 105 13.6 Mounting the driver's seat 401704-10 Main work – Attach the recesses on the driver's seat to the fuel tank at the desired seat position  or  , and push the driver's seat forward while lowering it at the rear. – Finally, check that the driver's seat is correctly mounted. Finishing ...

  • KTM 1190 Adventure (2015) - page 108

    13 SERVICE WORK ON THE CHASSIS 106 13.8 Cleaning the chain Warning Danger of accidents   Oil or grease on the tires reduces their grip. – Remove oil and grease with a suitable cleaning material. Warning Danger of accidents   Reduced brak ing efficiency due to oil or grease on the brake discs. – Always keep the brake discs free of oil and gr ...

  • KTM 1190 Adventure (2015) - page 109

    13 SERVICE WORK ON THE CHASSIS 107 13.9 Checking the chain tension Warning Danger of accidents   Danger cause d by incorrect chain tension. – If the chain is too taut, the components of the secondary power transmission (chain, engine sprocket, rear sprocke t, bearings in the transmission and in the rear wheel) will be under additional load. In ...

  • KTM 1190 Adventure (2015) - page 110

    13 SERVICE WORK ON THE CHASSIS 108 13.10 Adjusting the chain tension Warning Danger of accidents   Danger cause d by incorrect chain tension. – If the chain is too taut, the components of the secondary power transmission (chain, engine sprocket, rear sprocke t, bearings in the transmission and in the rear wheel) will be under additional load. I ...

  • KTM 1190 Adventure (2015) - page 111

    13 SERVICE WORK ON THE CHASSIS 109 S00242-10 Main work – Loosen nut  . – Loosen nuts  . – Adjust the chain tension by turning the adjusting screws  on the left and right. Guideline Chain tension 40… 45 mm (1.57… 1.77 in) Turn adjusting screws  on the left and right so that the markings on the left and right chain adjusters  ...

  • KTM 1190 Adventure (2015) - page 112

    13 SERVICE WORK ON THE CHASSIS 110 13.11 Checking the chain, rear sprocket and engine sprocket Preparatory work (Option: Center stand) – Raise the vehicle with the center stand. ( p. 102) 100132-10 Main work – Check the rear sprocket and engine sprocket for wear. » If the rear sprocket or engine sprocket is worn: – Change the power set. Info ...

  • KTM 1190 Adventure (2015) - page 113

    13 SERVICE WORK ON THE CHASSIS 111 0 0 0 401665-10 – Shift the transmission to idle . – Pull the lower chain section with specified weight  . Guideline Weight, chain wear measurement 15 kg (33 lb.) – Measure distance  of 18 chain rollers on the upper part of the chain. Info Chain wear is not always even, so you should repeat this measur ...

  • KTM 1190 Adventure (2015) - page 114

    13 SERVICE WORK ON THE CHASSIS 112 M00556-10 – Check the chain sliding guard for wear at the cutout. Info When the chain sliding guard is new, the rivets  are half visible at the bottom edge  of the recess. » When the rivets of the chain are no longer visible at the bottom edge of the recess of the chain sliding guard: – Change the chain ...

  • KTM 1190 Adventure (2015) - page 115

    13 SERVICE WORK ON THE CHASSIS 113 13.12 Checking/re ctifying the fluid level of the hydraulic clutch Info The fluid level rises with increasing wear of the clutch lining disc. Do not use brake fluid. S00270-10 – Move the clutch fluid reservoir mounted on the handlebar to a horizontal position. – Remove screws  . – Remove cover  with me ...

  • KTM 1190 Adventure (2015) - page 116

    13 SERVICE WORK ON THE CHASSIS 114 Preparatory work (Option: Center stand) – Raise the vehicle with the center stand. ( p. 102) 400738-11 Main work – Place a load on the rear of the vehicle. The front wheel is not in contact with the ground. – Move the handlebar to the straight-ahead position. Move the fork legs back and forth in the directio ...

  • KTM 1190 Adventure (2015) - page 117

    13 SERVICE WORK ON THE CHASSIS 115 13.14 Removing the bottom triple clamp cover M00557-10 – Remove screws  . – Lower the triple clamp cover  slightly. M00558-10 – Disconnect plugs  of the horn. – Detach temperature sensor  . – Remove the triple clamp cover. ...

  • KTM 1190 Adventure (2015) - page 118

    13 SERVICE WORK ON THE CHASSIS 116 13.15 Installing the bottom triple clamp cover M00558-11 – Plug in connectors  of the horn. – Attach temperature sensor  . M00557-11 – Position the triple clamp cover  . – Mount and tighten screws  . Guideline Remaining chassis screws M6 10 Nm (7.4 lbf ft) ...

  • KTM 1190 Adventure (2015) - page 119

    13 SERVICE WORK ON THE CHASSIS 117 13.16 Removing the front side cover G00576-10 – Remove screw  . M00560-10 – Remove screws  . – Remove side cover  . – Repeat the operation on the opposite side. ...

  • KTM 1190 Adventure (2015) - page 120

    13 SERVICE WORK ON THE CHASSIS 118 13.17 Installing the front side cover M00561-10 – Position the side cover in the  area under the tank cover. G00679-10 – Attach catch  of the side cover to bracket  and position on the fuel tank. ...

  • KTM 1190 Adventure (2015) - page 121

    13 SERVICE WORK ON THE CHASSIS 119 G00576-11 – Mount and tighten screw  . Guideline Screw, cover part M5x12 3.5 Nm (2.58 lbf ft) M00560-11 – Mount and tighten screws  . Guideline Screw, cover part M5x12 3.5 Nm (2.58 lbf ft) – Repeat the operation on the opposite side. 13.18 Removing the mask spoiler Preparatory work – Remove the passe ...

  • KTM 1190 Adventure (2015) - page 122

    13 SERVICE WORK ON THE CHASSIS 120 G00581-10 Main work – Remove screw  . G00582-10 – Remove screw  . 602638-10 – Loosen holding lug  from the inside cover. ...

  • KTM 1190 Adventure (2015) - page 123

    13 SERVICE WORK ON THE CHASSIS 121 G00584-10 – Remove the mask spoiler laterally from the supports. G00585-10 – Pull the mask spoiler upward from bracket  . G00586-10 – Disconnect plug-in connector  . – Remove the mask spoiler with the turn signal. – Repeat the operation on the opposite side. ...

  • KTM 1190 Adventure (2015) - page 124

    13 SERVICE WORK ON THE CHASSIS 122 13.19 Installing the mask spoiler G00586-11 Main work – Connect plug-in connector  . G00585-11 – Position the mask spoiler in bracket  . Info Ensure that the turn signal cable is placed correctly. ...

  • KTM 1190 Adventure (2015) - page 125

    13 SERVICE WORK ON THE CHASSIS 123 G00584-11 – Press the mask spoiler laterally into the supports. G00583-10 – Position holding lug  in the drill hole. G00582-11 – Mount and tighten screw  . Guideline Screw, mask spoiler M5x17 3.5 Nm (2.58 lbf ft) ...

  • KTM 1190 Adventure (2015) - page 126

    13 SERVICE WORK ON THE CHASSIS 124 G00581-11 – Mount and tighten screw  . Guideline Screw, mask spoiler M5x17 3.5 Nm (2.58 lbf ft) – Repeat the operation on the opposite side. Finishing work – Install the tank cover. ( p. 127) – Install the front side cover. ( p. 118) – Mount the driver's seat. ( p. 105) – Mount the passenger se ...

  • KTM 1190 Adventure (2015) - page 127

    13 SERVICE WORK ON THE CHASSIS 125 13.21 Installing the front fender S00356-11 – Position the fender. Info Pay attention to where the brake lines are placed. – Mount and tighten screws  . Guideline Screw, fender M5x12 3.5 Nm (2.58 lbf ft) – Mount holder  with the brake line on the fender. 13.22 Removing the tank cover Preparatory work ? ...

  • KTM 1190 Adventure (2015) - page 128

    13 SERVICE WORK ON THE CHASSIS 126 202566-10 – Remove screw  . – Remove screw  . G00579-10 – Remove screw  . G00580-10 – Raise the tank cover at the rear and remove it in a forward direction. ...

  • KTM 1190 Adventure (2015) - page 129

    13 SERVICE WORK ON THE CHASSIS 127 13.23 Installing the tank cover G00579-11 Main work – Position the tank cover. Info Note the sealing lip. – Mount and tighten screw  . Guideline Screw, cover part M5x12 3.5 Nm (2.58 lbf ft) 202565-11 – Mount and tighten screw  . Guideline Screw, cover part M6 6 Nm (4.4 lbf ft) – Mount and tighten scr ...

  • KTM 1190 Adventure (2015) - page 130

    13 SERVICE WORK ON THE CHASSIS 128 202566-11 – Mount and tighten screw  . Guideline Screw, cover part M6 6 Nm (4.4 lbf ft) – Mount and tighten screw  . Guideline Screw, cover part M5x12 3.5 Nm (2.58 lbf ft) Finishing work – Install the front side cover. ( p. 118) – Mount the driver's seat. ( p. 105) – Mount the passenger seat. ...

  • KTM 1190 Adventure (2015) - page 131

    13 SERVICE WORK ON THE CHASSIS 129 13.25 Installing the wind shield 202388-11 – Position wind shield  . – Mount and tighten screws  . Guideline Screw, wind shield M5 3.5 Nm (2.58 lbf ft) 13.26 Removing the engine guard S00331-10 – Remove screws  and engine guard  . ...

  • KTM 1190 Adventure (2015) - page 132

    13 SERVICE WORK ON THE CHASSIS 130 13.27 Installing the engine guard S00331-11 – Position engine guard  . Mount and tighten screws  . Guideline Screw, engine guard M6 10 Nm (7.4 lbf ft) ...

  • KTM 1190 Adventure (2015) - page 133

    14 BRAKE SYSTEM 131 14.1 ABS/antilock brake system 0 0 3 3 0 0 2 2 0 0 1 1 0 0 2 2 401662-01 The ABS unit  , which consists of a hydraulic unit, brake electronics control unit, and return pump, is installed under the seat. A wheel speed sensor  is located at the front and rear wheels. Warning Danger of accidents   Function al limitations of ...

  • KTM 1190 Adventure (2015) - page 134

    14 BRAKE SYSTEM 132 Warning Danger of accidents   Vehicle rollov er – It is not always possible to prevent vehicle rollover in extreme riding situations (e. g. luggage loaded with a high center of gravity, varying road surfaces, steep descents, full braking without disengagin g the gear). Adapt your riding style to the road conditions and your ...

  • KTM 1190 Adventure (2015) - page 135

    14 BRAKE SYSTEM 133 Info After the ignition is switched back on, ABS is enabled again. MSC (o ptional) The MSC "Motorcycle Stability Control" is an advancement of the ABS described above. By means of the 5D sensor, ABS control is now dependent on the inclination and pitch angle. ABS control that is dependent on the inclination and pitch a ...

  • KTM 1190 Adventure (2015) - page 136

    14 BRAKE SYSTEM 134 400618-10 – Check the thickness of the front and rear brake discs at multiple points on each brake disc to ensure it is at least thickness  . Info Wear will reduce the thickness of the brake disc at the contact surface  of the brake linings. Brake discs - wear limit Front 4 mm (0.16 in) Rear 4.5 mm (0.177 in) » If the b ...

  • KTM 1190 Adventure (2015) - page 137

    14 BRAKE SYSTEM 135 S00269-10 – Move the brake fluid reservoir mounted on the handlebar to a horizontal position. – Check the brake fluid level in the brake fluid reservoir  . » If the brake fluid has dropped below marking MIN  : – Add front brake fluid. ( p. 135) 14.4 Adding front brake fluid Warning Danger of accidents   Failure of ...

  • KTM 1190 Adventure (2015) - page 138

    14 BRAKE SYSTEM 136 Warning Environmental hazard   Hazardous substances caus e environmental damage. – Oil, grease, filters, fuel, cleaners, brake fluid, etc., should be disposed of as stipulated in applicable regulat ions. Info Never use DOT 5 brake fluid! It is silicone-based and purple in color. Oil seals and brake lines are not designed for ...

  • KTM 1190 Adventure (2015) - page 139

    14 BRAKE SYSTEM 137 14.5 Checking the front brake linings Warning Danger of accidents   Reduced brak ing efficiency caused by worn brake linings. – Change worn brake linings immediately. (Your authorized KTM workshop will be glad to help.) Note Danger of accidents   Reduced brak ing efficiency caused by damaged brake discs. – If the brake l ...

  • KTM 1190 Adventure (2015) - page 140

    14 BRAKE SYSTEM 138 Warning Danger of accidents   Reduced brak ing efficiency due to old brake fluid. – Change the brake fluid of the front and rear brake according to the service schedule. (Your authorized KTM workshop will be glad to help.) Preparatory work (Option: Center stand) – Raise the vehicle with the center stand. ( p. 102) S00360-1 ...

  • KTM 1190 Adventure (2015) - page 141

    14 BRAKE SYSTEM 139 Warning Skin ir ritation   Brake fluid can cause skin irritation on contact. – Avoid contact with skin and eyes, and keep out of the reach of children. – Wear suitable protective clothing and goggles. – If brake fluid comes into contact with the eyes, flush the eyes thoroughly with water and consult a physician immediate ...

  • KTM 1190 Adventure (2015) - page 142

    14 BRAKE SYSTEM 140 S00359-10 Main work – Remove screw cap  with membrane  . – Add brake fluid to the MAX mark  . Brake fluid DOT 4 / DOT 5.1 ( p. 219) – Mount and tighten screw cap  with membrane  . Info Clean up overflowed or spilt brake fluid immediately with water. 14.8 Checking the rear brake linings Warning Danger of acci ...

  • KTM 1190 Adventure (2015) - page 143

    14 BRAKE SYSTEM 141 S00292-10 – Check the brake linings for minimum thickness  . Minimum thickness  ≥ 1 mm ( ≥ 0.04 in) » If the minimum thickness is less than specified: – Change the rear brake linings. – Check the brake linings for damage and cracking. » If there is wear or tearing: – Change the rear brake linings. ...

  • KTM 1190 Adventure (2015) - page 144

    15 WHEELS, TIRES 142 15.1 Removing the front wheel Preparatory work (Option: Center stand) – Raise the vehicle with the center stand. ( p. 102) S00362-10 Main work – Place a load on the rear of the vehicle. The front wheel is not in contact with the ground. – Remove screw  and pull wheel speed sensor  out of the hole. S00363-10 – Remo ...

  • KTM 1190 Adventure (2015) - page 145

    15 WHEELS, TIRES 143 S00364-10 – Loosen screw  by several rotations. – Release screws  . – Press on screw  to push the wheel spindle out the axle clamp. – Remove screw  . Warning Danger of accidents   Reduced brak ing efficiency due to damaged brake discs. – Always lay down the wheel in such a way that the brake discs are no ...

  • KTM 1190 Adventure (2015) - page 146

    15 WHEELS, TIRES 144 15.2 Installing the front wheel Warning Danger of accidents   Reduced brak ing efficiency due to oil or grease on the brake discs. – Always keep the brake discs free of oil and grease, and clean them with brake cleaner when necessary. S00316-11 – Check the wheel bearing for damage and wear. » If the wheel bearing is dama ...

  • KTM 1190 Adventure (2015) - page 147

    15 WHEELS, TIRES 145 S00365-10 Warning Danger of accidents   Reduced brak ing efficiency due to oil or grease on the brake discs. – Always keep the brake discs free of oil and grease, and clean them with brake cleaner when necessary. – Clean screw  and wheel spindle  . – Lift the front wheel into the fork, position it, and insert the ...

  • KTM 1190 Adventure (2015) - page 148

    15 WHEELS, TIRES 146 S00362-11 – Position wheel speed sensor  in the drill hole. – Mount and tighten screw  . Guideline Remaining chassis screws M6 10 Nm (7.4 lbf ft) (Option: Center stand) – Remove the vehicle from the center stand. ( p. 102) S00364-11 – Pull the front brake and compress the fork forcefully a few times. The fork legs ...

  • KTM 1190 Adventure (2015) - page 149

    15 WHEELS, TIRES 147 M00612-01 Main work – Press the brake caliper by hand on to the brake disc in order to press back the brake pistons. S00277-10 – Remove screw  and pull wheel speed sensor  out of the hole. S00276-10 – Remove nut  . Remove chain adjuster  . ...

  • KTM 1190 Adventure (2015) - page 150

    15 WHEELS, TIRES 148 M00613-10 – Pull out wheel spindle  only far enough to allow the rear wheel to be pushed forward. – Push the rear wheel forward as far as possible. Take the chain off of the rear sprocket and place it on chain sprocket guard  . Warning Danger of accidents   Reduced brak ing effect caused by damaged brake discs. – ...

  • KTM 1190 Adventure (2015) - page 151

    15 WHEELS, TIRES 149 M00614-10 – Check the wheel bearing for damage and wear. » If the wheel bearing is damaged or worn: – Change the wheel bearing. – Clean and grease shaft seal ring  and contact surface  of the spacer. Long-life grease ( p. 222) – Clean and grease the thread of the wheel spindle and nut. Long-life grease ( p. 222) ...

  • KTM 1190 Adventure (2015) - page 152

    15 WHEELS, TIRES 150 M00631-10 – Push the wheel spindle in all the way and mount chain adjuster  and nut  . Info Mount chain adjusters  and  in the same position. – Make sure that the chain adjusters are fitted correctly on the adjusting screws. Guideline In order for the rear wheel to be correctly aligned, the markings on the left ...

  • KTM 1190 Adventure (2015) - page 153

    15 WHEELS, TIRES 151 15.5 Checking the rear hub rubber dampers Info The engine power is transmitted from the rear sprocket to the rear wheel via 6 rubber dampers. The rubber dampers wear out dur- ing operation. If the rubber dampers are not changed in time, the rear sprocket carrier and the rear hub will be damaged. Preparatory work (Option: Center ...

  • KTM 1190 Adventure (2015) - page 154

    15 WHEELS, TIRES 152 M00617-10 – Lay the rear wheel on a workbench with the rear sprocket facing upwards and insert the wheel spindle in the hub. – Check the rear sprocket play  . Info Measure the play on the outside of the rear sprocket. Play in rubber dampers, rear wheel ≤ 5 mm ( ≤ 0.2 in) » If clearance  larger than the specified ...

  • KTM 1190 Adventure (2015) - page 155

    15 WHEELS, TIRES 153 Warning Danger of accidents   Reduced road grip with new tires. – New tires have a smooth rolling surface and therefore cannot provide full road grip. The entire rolling surface must be rough- ened in the first 200 kilometers (124.3 miles) by moderate riding at alternating angles. The full grip levels are not achieved until ...

  • KTM 1190 Adventure (2015) - page 156

    15 WHEELS, TIRES 154 Info The tire's date of manufacture is usually part of the tire markings and is indi- cated by the last four digits of the DOT marking. The first two digits refer to the week of manufacture and last two digits refer to the year of manufacture. KTM recommends that the tires be changed after 5 years at the latest, regard- le ...

  • KTM 1190 Adventure (2015) - page 157

    15 WHEELS, TIRES 155 15.8 Checking spoke tension Warning Danger of accidents   Instable hand ling due to incorrect spoke tension. – Ensure that the spoke tension is correct. (Your authorized KTM workshop will be glad to help.) Info A loose spoke can easily cause lateral or radial runout on the wheel. More spokes loosen in a short period. If the ...

  • KTM 1190 Adventure (2015) - page 158

    16 ELECTRIC AL SYSTEM 156 16.1 daytime running light M00599-01 The daytime running light/parking light is integrated in the main headlight. The daytime running light can be switched on when visibility conditions are good. Activate the daytime running light in the combination instrument. Control is provided by the bright- ness sensor in the combinat ...

  • KTM 1190 Adventure (2015) - page 159

    16 ELECTRIC AL SYSTEM 157 Preparatory work – Switch off all power consumers and switch off the engine. – Remove the passenger seat. ( p. 103) – Remove the driver's seat. ( p. 104) M00572-10 Main work – Pull locking mechanism  in the direction of the arrow. – Fold open cover  . M00573-10 – Disconnect negative cable  from th ...

  • KTM 1190 Adventure (2015) - page 160

    16 ELECTRIC AL SYSTEM 158 16.3 Installing the battery Warning Risk o f injury   Battery acid and battery gases cause serious chemical burns . – Keep batteries out of the reach of children. – Wear suitable protective clothing and goggles. – Avoid contact with battery acid and battery gases. – Keep sparks and open flames away from the batte ...

  • KTM 1190 Adventure (2015) - page 161

    16 ELECTRIC AL SYSTEM 159 Guideline Screw, battery terminal M6 4.5 Nm (3.32 lbf ft) M00572-11 – Close the cover  and push down slightly. The cover engages with an audible click. Finishing work – Mount the driver's seat. ( p. 105) – Mount the passenger seat. ( p. 104) – Set the time and date. 16.4 Recharging the battery Warning Risk ...

  • KTM 1190 Adventure (2015) - page 162

    16 ELECTRIC AL SYSTEM 160 Warning Environmental hazard   The battery contains elements that are harmful to the environment. – Do not dispose of batteries with the household waste. Dispose of a defective battery in an environmentally friendly mann er. Give the battery to your authorized KTM dealer or dispose of it at a collection point for used ...

  • KTM 1190 Adventure (2015) - page 163

    16 ELECTRIC AL SYSTEM 161 M00572-10 Main work – Pull locking mechanism  in the direction of the arrow. – Fold open cover  . M00562-10 – Disconnect negative cable  of the battery to avoid damage to the motorcycle's elec- tronics. 602678-01 – Connect the battery charger to the battery. Switch on the battery charger. Battery char ...

  • KTM 1190 Adventure (2015) - page 164

    16 ELECTRIC AL SYSTEM 162 – Switch off the battery charger after charging and disconnect from the battery. Guideline The charging current, charging voltage, and charging time must not be exceeded . Charge the battery regularly when the motorcycle is not in use 3 months M00562-10 – Connect both negative cables  with the battery. Guideline Scr ...

  • KTM 1190 Adventure (2015) - page 165

    16 ELECTRIC AL SYSTEM 163 – Set the time and date. 16.5 Changing the main fuse Warning Fire ha zard   The electrical system can be overloade d if the wrong fuses are used. – Use only fuses with the prescribed amperage. Never bypass or repair fuses. Preparatory work – Switch off all power consumers and switch off the engine. – Remove the p ...

  • KTM 1190 Adventure (2015) - page 166

    16 ELECTRIC AL SYSTEM 164 M00564-10 – Remove protection caps  . M00565-10 – Remove the faulty main fuse  . Info A defective fuse is indicated by a burned-out fuse wire  . A reserve fuse  is located in the starter relay. The main fuse protects all power consumers of the vehicle. – Install a new main fuse. Fuse (58011109130) ( p. 21 ...

  • KTM 1190 Adventure (2015) - page 167

    16 ELECTRIC AL SYSTEM 165 M00563-10 – Position rear fairing  . – Mount and tighten screws  . Guideline Screw, cover part M5x12 3.5 Nm (2.58 lbf ft) Finishing work – Mount the driver's seat. ( p. 105) – Mount the passenger seat. ( p. 104) – Set the time and date. 16.6 Changing the fuses in the fuse box Warning Fire ha zard   T ...

  • KTM 1190 Adventure (2015) - page 168

    16 ELECTRIC AL SYSTEM 166 M00566-10 Main work – Open fuse box cover  . M00568-10 (Option: Without EDS) – Check the fuses. Info A defective fuse is indicated by a burned-out fuse wire  . – Remove the defective fuse. Guideline Fuse res - 10 A - spare fuses Fuse 1 - 10 A - power supply for control units and components Fuse 2 - 10 A - socke ...

  • KTM 1190 Adventure (2015) - page 169

    16 ELECTRIC AL SYSTEM 167 Fuse (58011109140) ( p. 210) Tip Insert a spare fuse so that it is available if needed. M00567-10 (Option: With EDS) – Check the fuses. Info A defective fuse is indicated by a burned-out fuse wire  . – Remove the defective fuse. Guideline Fuse res - 10 A - spare fuse Fuse res - 15 A - spare fuse Fuse 1 - 10 A - powe ...

  • KTM 1190 Adventure (2015) - page 170

    16 ELECTRIC AL SYSTEM 168 Tip Insert a spare fuse so that it is available if needed. – Check that the power consumer is functioning properly. – Close the fuse box cover. Finishing work – Mount the passenger seat. ( p. 104) 16.7 Removing the headlight mask with the headlight Preparatory work – Switch off all power consumers and switch off th ...

  • KTM 1190 Adventure (2015) - page 171

    16 ELECTRIC AL SYSTEM 169 602645-10 – Disconnect plug-in connector  . – Place the headlight mask onto a soft cloth so that the headlight is not damaged. 16.8 Refitting the headlight mask with the headlight 602645-11 Main work – Connect plug-in connector  of the headlight. – Check that the lighting is functioning properly. – Position ...

  • KTM 1190 Adventure (2015) - page 172

    16 ELECTRIC AL SYSTEM 170 S00368-11 – Mount and tighten screws  . Guideline Remaining chassis screws M6 10 Nm (7.4 lbf ft) Finishing work – Install the wind shield. ( p. 129) – Install the mask spoiler. ( p. 122) – Install the tank cover. ( p. 127) – Install the front side cover. ( p. 118) – Mount the driver's seat. ( p. 105) ? ...

  • KTM 1190 Adventure (2015) - page 173

    16 ELECTRIC AL SYSTEM 171 – Remove the passenger seat. ( p. 103) – Remove the driver's seat. ( p. 104) – Remove the front side cover. ( p. 117) – Remove the tank cover. ( p. 125) – Remove the mask spoiler. ( p. 119) – Remove the wind shield. ( p. 128) – Remove the headlight mask with the headlight. ( p. 168) S00297-10 Main work ? ...

  • KTM 1190 Adventure (2015) - page 174

    16 ELECTRIC AL SYSTEM 172 – Install the wind shield. ( p. 129) – Install the mask spoiler. ( p. 122) – Install the tank cover. ( p. 127) – Install the front side cover. ( p. 118) – Mount the driver's seat. ( p. 105) – Mount the passenger seat. ( p. 104) – Check the headlight setting. ( p. 175) 16.10 Changing the high beam bulb No ...

  • KTM 1190 Adventure (2015) - page 175

    16 ELECTRIC AL SYSTEM 173 S00295-10 Main work – Push headlight bulb  lightly into the bulb socket, turn it all the way counterclock- wise, and pull it out. – Unplug connector  . S00296-10 – Plug connector  into the new headlight bulb. High beam (H11/socket PGJ19-2) ( p. 211) – Position headlight bulb  into the bulb socket and tu ...

  • KTM 1190 Adventure (2015) - page 176

    16 ELECTRIC AL SYSTEM 174 16.11 Changing the turn signal bulb (1190 Adventure CN) Note Damage to reflector   Reduce d brightness. – Grease on the lamp will evaporate due to the heat and be deposited on the reflector. Clean the lamp and keep it free of grease before mounting. M00605-10 – Remove the screw on the front of the turn signal housing ...

  • KTM 1190 Adventure (2015) - page 177

    16 ELECTRIC AL SYSTEM 175 16.12 Checking the headlight setting 400726-10 – Park the vehicle on a horizontal surface in front of a light-colored wall and make a mark at the height of the center of the low beam headlight. – Make another mark at a distance  under the first mark. Guideline Distance  5 cm (2 in) – Position the vehicle perpen ...

  • KTM 1190 Adventure (2015) - page 178

    16 ELECTRIC AL SYSTEM 176 M00569-10 Main work – Turn adjusting screw  to adjust the headlight range. Info Turn clockwise to increase the headlight range; turn countercloc kwise to reduce the headlight range. If you have a payload, you may have to correct the headlight range. 400726-11 – Set the headlight to marking  . Guideline The light- ...

  • KTM 1190 Adventure (2015) - page 179

    16 ELECTRIC AL SYSTEM 177 16.14 Activating/d eactivating the ignition key Info The orange programming key must only be used for activating and deactivating! If a black ignition key is lost or needs to be replaced, the individual black ignition keys need to be enabled or disabled using the orange programming key. This prevents the vehicle from being ...

  • KTM 1190 Adventure (2015) - page 180

    16 ELECTRIC AL SYSTEM 178 – Switch off the ignition by turning the black ignition key to the position OFF . – Remove the black ignition key. – Insert the orange programming key in the ignition lock. – Switch on the ignition by turning the orange programming key to the ON position . The immobilizer indicator lamp flashes according to the num ...

  • KTM 1190 Adventure (2015) - page 181

    16 ELECTRIC AL SYSTEM 179 M00570-01 – Insert the orange programming key in the ignition lock. – Switch on the ignition by turning the orange programming key to the ON position . Immobilizer indicator lamp lights up. – Switch off the ignition by turning the orange programming key to the OFF position . – Switch on the ignition by turning the ...

  • KTM 1190 Adventure (2015) - page 182

    16 ELECTRIC AL SYSTEM 180 – If the last black ignition key was activated, insert the orange programming key into the ignition lock. – Switch on the ignition by turning the orange programming key to the ON position . The immobilizer indicator lamp flashes according to the number of func- tional black ignition keys including the orange programmi ...

  • KTM 1190 Adventure (2015) - page 183

    16 ELECTRIC AL SYSTEM 181 Info After the fourth black ignition key has been activated, programming is fin- ished. ...

  • KTM 1190 Adventure (2015) - page 184

    17 COOLING SYSTE M 182 17.1 Checking the coolant level in the compensating tank Warning Danger of scalding   During motorcy cle operation, the coolant gets very hot and is under pressure. – Do not remove the radiator cap, radiator hoses or other cooling system components when the engine is hot. Allow the engine and cooling system to cool down. ...

  • KTM 1190 Adventure (2015) - page 185

    17 COOLING SYSTE M 183 – Correct the coolant level in the compensating tank. ( p. 183) 17.2 Correcting the coolant level in the compensating tank Warning Danger of scalding   During motorcy cle operation, the coolant gets very hot and is under pressure. – Do not remove the radiator cap, radiator hoses or other cooling system components when t ...

  • KTM 1190 Adventure (2015) - page 186

    17 COOLING SYSTE M 184 602647-10 Main work – Remove cover  of the compensating tank. 602648-01 – Add coolant until the coolant reaches the specified level. Guideline The coolant level must be between MIN and MAX . Coolant ( p. 219) – Mount the cover of the compensating tank. Finishing work – Install the front side cover. ( p. 118) ...

  • KTM 1190 Adventure (2015) - page 187

    18 TUNING THE ENGINE 185 18.1 "Drive Mode" 401829-01 Possible states • Sport – Homologated performance with very direct respon se; the traction control allows greater slip on the rear wheel • Street – Homologated performanc e with very direct response; the traction control allows normal slip on the rear wheel • RAIN – Reduced ...

  • KTM 1190 Adventure (2015) - page 188

    18 TUNING THE ENGINE 186 Info When traction control is active, the TC lamp flashes. When traction control is switched off, the TC lamp is lit. ...

  • KTM 1190 Adventure (2015) - page 189

    19 SERVICE WORK ON THE ENGINE 187 19.1 Checking the engine oil level Info Oil consumption depends on the riding style and the operating conditions. Condition The engine is at operating temperature. Preparatory work – Stand the motorcycle upright on a horizontal surface. 401696-11 Main work – Check the engine oil level in the engine oil level vi ...

  • KTM 1190 Adventure (2015) - page 190

    19 SERVICE WORK ON THE ENGINE 188 19.2 Changing the engine oil and filter, cleaning the oil screens Warning Danger of scalding   Engine oil and gear oil get very hot when the motorcycle is ridden. – Wear appropriate protective clothing and safety gloves. In case of burns, rinse immediately with lukewarm water. Warning Environmental hazard   H ...

  • KTM 1190 Adventure (2015) - page 191

    19 SERVICE WORK ON THE ENGINE 189 S00334-10 – Remove screws  . Remove the oil filter cover  with the O-ring. S00335-10 – Pull oil filter  out of the oil filter housing. Circlip pliers reverse (51012011000 ) – Completely drain the engine oil. – Thoroughly clean the parts and sealing surface. S00336-10 – Insert oil filter  . – ...

  • KTM 1190 Adventure (2015) - page 192

    19 SERVICE WORK ON THE ENGINE 190 S00334-11 – Mount and tighten screws  . Guideline Remaining engine screws M5 6 Nm (4.4 lbf ft) 100773-12 – Thoroughly clean magnets  and oil screens  of the oil drain plugs. S00333-10 – Mount and tighten the oil drain plugs  with the magnets, O-rings, and oil screens. Guideline Oil drain plug M20x ...

  • KTM 1190 Adventure (2015) - page 193

    19 SERVICE WORK ON THE ENGINE 191 S00366-11 – Add the oil quantity in two separate operations. Engine oil 3.60 l (3.8 qt.) Outside temperature: ≥ 0 °C ( ≥ 32 °F) Engine oil (SAE 10W/50) ( p. 219) Outside temperature: < 0 °C (< 32 °F) Engine oil (SAE 5W/40) ( p. 220) – Remove screw plug  and fill in engine oil. Engine oil (1st q ...

  • KTM 1190 Adventure (2015) - page 194

    19 SERVICE WORK ON THE ENGINE 192 S00367-10 – Remove the screw plug and add the remaining engine oil to the upper marking  on the engine oil level viewer. – Mount the screw plug. Danger Danger of poisoning   Exhaust gase s are toxic and inhaling them may result in unconsciousness and/ or death. – When running the engine, always make sure ...

  • KTM 1190 Adventure (2015) - page 195

    19 SERVICE WORK ON THE ENGINE 193 S00366-10 Main work – Remove screw plug  . S00367-10 – Add engine oil to the upper marking  on the engine oil level viewer. Condition Outside temperature: ≥ 0 °C ( ≥ 32 °F) Engine oil (SAE 10W/50) ( p. 219) Condition Outside temperature: < 0 °C (< 32 °F) Engine oil (SAE 5W/40) ( p. 220) Info ...

  • KTM 1190 Adventure (2015) - page 196

    19 SERVICE WORK ON THE ENGINE 194 Danger Danger of poisoning   Exhaust gase s are toxic and inhaling them may result in unconsciousness and/ or death. – When running the engine, always make sure there is sufficient ventilation, and do not start or run the engine in an enclosed space without an effective exhaust extraction system. – Start the ...

  • KTM 1190 Adventure (2015) - page 197

    20 CLEANING , CARE 195 20.1 Cleaning motorcycle Note Material damage   Damage and destruction of components by high-pressur e cleaning equipment. – When cleaning the vehicle with a pressure cleaner, do not point the water jet directly onto electrical components, conne ctors, cables, bearings, etc. Maintain a minimum distance of 60 cm between th ...

  • KTM 1190 Adventure (2015) - page 198

    20 CLEANING , CARE 196 – After rinsing the motorcycle with a gentle spray of water, allow it to dry thoroughly. – Remove the closure of the exhaust system. Warning Danger of accidents   Reduced brak ing efficiency due to a wet or dirty brake sys- tem. – Clean or dry a dirty or wet brake system by riding and braking gently. – After cleanin ...

  • KTM 1190 Adventure (2015) - page 199

    20 CLEANING , CARE 197 Special cleaner for glossy and matte paint finishes, metal and plastic surfaces ( p. 223) – Oil the ignition/steering lock, tank lock, and seat lock. Universal oil spray ( p. 223) 20.2 Checks and maintenance steps for winter operation Info If you use the motorcycle in winter, you must expect salt on the roads. You should th ...

  • KTM 1190 Adventure (2015) - page 200

    20 CLEANING , CARE 198 – Clean the chain. ( p. 106) ...

  • KTM 1190 Adventure (2015) - page 201

    21 STORAGE 199 21.1 Storage Info If you plan to garage the motorcycle for a longer period, perform the following steps or have them performed. Before storing the motorcycle, check all parts for function and wear. If service, repairs or replacements are necessa ry, you should do this during the storage period (less workshop overload). In this way, y ...

  • KTM 1190 Adventure (2015) - page 202

    21 STORAGE 200 Info Do not use non-porous materials since they prevent humidity from escapin g, thus causing corrosion. Avoid running the engine for a short time only. Since the engine cannot warm up properly, the water vapor produced during combustion conde nses and causes valves and the exhaust system to rust. 21.2 Preparing for use after storage ...

  • KTM 1190 Adventure (2015) - page 203

    22 TROUBLE SHOOTING 201 Faults Possible cause Actio n Combination instrumen t shows nothing on the display Fuse 1 blown – Change the fuses in the fuse box. ( p. 165) Main fuse burned out – Change the main fuse. ( p. 163) The battery is discharged – Recharge the battery. ( p. 159) – Check the quiescent current. Ignition/steering lock is faul ...

  • KTM 1190 Adventure (2015) - page 204

    22 TROUBLE SHOOTING 202 Faults Possible cause Actio n Engine turns but does not start De fect in fuel injection system – Read out the fault memory using the KTM diag- nostics tool. Fuel quality is insufficient – Add suitable fuel. Engine dies during the trip Lack of fuel – Refuel. ( p. 90) Defect in fuel injection system – Read out the faul ...

  • KTM 1190 Adventure (2015) - page 205

    23 TECHNICA L DATA 203 23.1 Engine Design 2-cylinder 4-stroke Otto engine, 75° V arrangement, water-c ooled Displacement 1,195 cm³ (72.92 cu in) Stroke 69 mm (2.72 in) Bore 105 mm (4.13 in) Compression ratio 12.5:1 Idle speed 1,300… 1,500 rpm Control DOHC, 4 valves per cylinder, chain-driven Valve - valve stem diameter Intake 42 mm (1.65 in) Ex ...

  • KTM 1190 Adventure (2015) - page 206

    23 TECHNICA L DATA 204 1st gear 12:35 2nd gear 15:32 3rd gear 18:30 4th gear 20:27 5th gear 24:27 6th gear 27:26 Mixture preparation Electronically controlled fuel injection Ignition system Contactless controlled fully electro nic ignition with digital ignition adjustment Alternator 12 V, 450 W Spark plug Inside spark plug NGK LKAR9BI9 Outside spar ...

  • KTM 1190 Adventure (2015) - page 207

    23 TECHNICA L DATA 205 Screw, engine oil level viewer M5 4 Nm (3 lbf ft) – Screw, gear sensor M5 6 Nm (4.4 lbf ft) Loctite ® 243™ Screw, pulse generator M5 6 Nm (4.4 lbf ft) Lo ctite ® 243™ Bleeder screw, water pump cover M6 10 Nm (7.4 lbf ft) – Freewheel ring bolt M6 – 10.9 15 Nm (11.1 lbf ft) Loctite ® 648™ Nut, cylinder head M6 9 ...

  • KTM 1190 Adventure (2015) - page 208

    23 TECHNICA L DATA 206 Screw, water pump wheel M6 10 Nm (7.4 lbf ft) Loctite ® 243™ Stud, chain shaft M6 8 Nm (5.9 lbf ft) – Nozzle 100 M6x0.75 4 Nm (3 lbf ft) Loctite ® 243™ Oil nozzle M6x0.75 4 Nm (3 lbf ft) Loctite ® 243™ Plug, crankshaft retainer M8 15 Nm (11.1 lbf ft) – Screw, camshaft bearing support M8 – 10.9 Step 1 10 Nm (7.4 ...

  • KTM 1190 Adventure (2015) - page 209

    23 TECHNICA L DATA 207 Screw, timing chain tensioner release M10x1 10 Nm (7.4 lbf ft) – Spark plug M10x 1 11 Nm (8.1 lbf ft) – Cylinder head screw M11x1.5 Tightening sequenc e: Using a crisscross pattern Step 1 15 Nm (11.1 lbf ft) Step 2 30 Nm (22.1 lbf ft) Step 3 90° Step 4 90° Lubricated with engine oil Coolant temperature sensor M12x1.5 12 ...

  • KTM 1190 Adventure (2015) - page 210

    23 TECHNICA L DATA 208 Engine oil 3.60 l (3.8 qt.) Outside temperature: < 0 °C (< 32 °F) Engine oil (SAE 5W/40) ( p. 220) 23.3.2 Coolant Coolant 2 .40 l (2.54 qt.) Coolant ( p. 219) 23.3.3 Fuel Fuel reserve, approx. 3.5 l (3.7 qt.) Total fuel tank capacity, approx. 23 l (6.1 US gal) Super unleaded (ROZ 95/RON 95/PON 91) ( p. 221) 23.4 Chass ...

  • KTM 1190 Adventure (2015) - page 211

    23 TECHNICA L DATA 209 Front 190 mm (7.48 in) Rear 190 mm (7.48 in) Brake system Front Double disc brake with radially mounted four-pot brake calipers, floating brake discs Rear Single disc brake with dual-piston brake caliper, floating brake disc Brake discs - diameter Front 320 mm (12.6 in) Rear 267 mm (10.51 in) Brake discs - wear limit Front 4 ...

  • KTM 1190 Adventure (2015) - page 212

    23 TECHNICA L DATA 210 Maximum permissible total weight 440 kg (970 lb.) 23.5 Electrical system 23.5.1 Option: With EDS Battery YTZ14S Battery voltage: 12 V Nominal capacity: 11.2 Ah maintenance-free Fuse 58011109110 10 A Fuse 58011109115 15 A Fuse 58011109125 25 A Fuse 58011109130 30 A Fuse 58011109140 40 A 23.5.2 Option: Without EDS Battery YTZ14 ...

  • KTM 1190 Adventure (2015) - page 213

    23 TECHNICA L DATA 211 High beam H11/socket PGJ19-2 12 V 55 W Parking light LED Instrument lights and indicator lamps LED Turn signal (Adventure EU/FR/AU/J P/BR) LED Turn signal (1190 Adventure CN) RY10W / socket BAU15s 12 V 10 W Tail light LED Brake light LED License plate lamp LED 23.6 Tires Front tires Rear ti res 120/70 ZR 19 M/C 60W TL Contine ...

  • KTM 1190 Adventure (2015) - page 214

    23 TECHNICA L DATA 212 Medium (standard) 6.0 N/mm (34.3 lb/in) Fork length 885 mm (34.84 in) Air chamber length 70±20 mm (2.76±0.79 in) Fork oil per fork leg 675 ml (22.82 fl. oz.) Fork oil (SAE 4) (48601166S1) ( p. 220) 23.7.2 Option: Without EDS Fork part number 14.18.8M.24 Fork WP Sus pension 4860 ROTA SPLIT Compression damping Comfort 17 clic ...

  • KTM 1190 Adventure (2015) - page 215

    23 TECHNICA L DATA 213 Fork oil per fork leg 675 ml (22.82 fl. oz.) Fork oil (SAE 4) (48601166S1) ( p. 220) 23.8 Shock absorber 23.8.1 Option: With EDS Shock absorber part number 11.18.9M.24 Shock absorber WP Sus pension 4614 WAD EDS Spring rate Medium (standard) 160 N/mm (914 lb/in) Spring length 205 mm (8.07 in) Static sag 25 mm (0.98 in) Riding ...

  • KTM 1190 Adventure (2015) - page 216

    23 TECHNICA L DATA 214 Comfort 4 turns Standard 4 turns Sport 4 turns Full payload 12 turns Spring preload Comfort 10 mm (0.39 in) Standard 10 mm (0.39 in) Sport 10 mm (0.39 in) Full payload 14 mm (0.55 in) Spring rate Medium (standard) 170 N/mm (971 lb/in) Spring length 205 mm (8.07 in) Static sag 25 mm (0.98 in) Riding sag 55 mm (2.17 in) Fitted ...

  • KTM 1190 Adventure (2015) - page 217

    23 TECHNICA L DATA 215 Screw, cable guide, wheel speed sensor, rear M5 3 Nm (2.2 lbf ft) – Screw, chain sliding guard M5 5 Nm (3.7 lbf ft) – Screw, combination switch, right M5 3.5 Nm (2.58 lbf ft) – Screw, cover part M5x12 3.5 Nm (2.58 lbf ft) – Screw, filler cap M5 3 Nm (2.2 lbf ft) – Screw, foot brake lever stub M5 6 Nm (4.4 lbf ft) Lo ...

  • KTM 1190 Adventure (2015) - page 218

    23 TECHNICA L DATA 216 Screw, cover part M6 6 Nm (4.4 lbf ft) – Screw, engine guard M6 10 Nm (7.4 lbf ft) – Screw, exhaust clamp M6 8 Nm (5.9 lbf ft) – Screw, foot brake cylinder M6 10 Nm (7.4 lbf ft) Loctite ® 243™ Screw, front brake disc M6 14 Nm (10.3 lbf ft) Loctite ® 243™ Screw, fuel pump M6 6 Nm (4.4 lbf ft) – Screw, fuel tank M ...

  • KTM 1190 Adventure (2015) - page 219

    23 TECHNICA L DATA 217 Screw, steering damper M8 25 Nm (18.4 lbf ft) Loctite ® 243™ Screw, steering damper clamp M8 12 Nm (8.9 lbf ft) – Screw, suitcase hook M8 20 Nm (14.8 lbf ft) Loctite ® 243™ Screw, top triple clamp M8 15 Nm (11.1 lbf ft) – Engine carrying screw M10 45 Nm (33.2 lbf ft) – Remaining chassis nuts M10 45 Nm (33.2 lbf ft ...

  • KTM 1190 Adventure (2015) - page 220

    23 TECHNICA L DATA 218 Nut, steering head, top M28x1.0 Step 1 10 Nm (7.4 lbf ft) Step 2 (loosen, counterclock- wise) 60° – ...

  • KTM 1190 Adventure (2015) - page 221

    24 SUBSTAN CES 219 Brake fluid DOT 4 / DOT 5.1 Standard/classific ation – DOT Guideline – Use only brake fluid that complies with the specified standard (see specificatio ns on the container) and that exhibits the corresponding properties. Recommended supplier Castrol – RESPONSE BRAKE FLUID SUPER DOT 4 Motorex ® – Brake Fluid DOT 5.1 Coola ...

  • KTM 1190 Adventure (2015) - page 222

    24 SUBSTAN CES 220 Guideline – Use only engine oils that comply with the specified standards (see specificatio ns on the container) and that possess the corresponding properties. Fully synthetic engine oil Recommended supplier Motorex ® – Power Synt 4T Engine oil (SAE 5W/40) Standard/classific ation – JASO T903 MA ( p. 224) – SAE ( p. 224) ...

  • KTM 1190 Adventure (2015) - page 223

    24 SUBSTAN CES 221 Hydraulic fluid (15) Standard/classific ation – ISO VG (15) Guideline – Use only hydraulic oil that complies with the specified standard (see specifica tions on the container) and that possesses the corre- sponding properties. Recommended supplier Motorex ® – Hydraulic Fluid 75 Shock absorber fluid (SAE 2.5) (50180751S1) S ...

  • KTM 1190 Adventure (2015) - page 224

    25 AUXILIAR Y SUBSTANCES 222 Chain cleaner Recommended supplier Motorex ® – Chain Clean Chain lube for road use Guideline Recommended supplier Motorex ® – Chainlube Road Fuel additive Recommended supplier Motorex ® – Fuel Stabilizer Long-life grease Recommended supplier Motorex ® – Bike Grease 2000 Motorcycle cleaner Recommended supplie ...

  • KTM 1190 Adventure (2015) - page 225

    25 AUXILIAR Y SUBSTANCES 223 Perfect Finish and high gloss polish for paints Recommended supplier Motorex ® – Moto Polish & Shine Preserving materials for paints, metal and rubber Recommended supplier Motorex ® – Moto Protect Special cleaner for glossy and matte paint finishes, metal and plastic surfaces Recommended supplier Motorex ® ? ...

  • KTM 1190 Adventure (2015) - page 226

    26 STANDAR DS 224 JASO T903 MA Different technical developme nt directions required a new specification for 4-stroke motorcy cles – the JASO T903 MA Standard. Ear- lier, engine oils from the automobile industry were used for 4-stroke motorcycles becau se there was no separate motorcycle specification. Whereas long service intervals are demanded f ...

  • KTM 1190 Adventure (2015) - page 227

    INDEX 225 INDEX A ABS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Antilock brake system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131 Auxiliary substances . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

  • KTM 1190 Adventure (2015) - page 228

    INDEX 226 "Favorites" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 "Fuel Cons" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 "General Info" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 "Heat Grip" menu . . . . . . . . . . . . . . . . . . ...

  • KTM 1190 Adventure (2015) - page 229

    INDEX 227 Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 F Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Filler cap Closing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Opening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

  • KTM 1190 Adventure (2015) - page 230

    INDEX 228 K Key nu mber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 L Light switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Low b eam bu lb changing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170 Luggage . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

  • KTM 1190 Adventure (2015) - page 231

    INDEX 229 S Safe o peration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Seat lo ck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Service schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

  • KTM 1190 Adventure (2015) - page 232

    INDEX 230 Tire ai r press ure checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154 Tire co ndition checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152 Tool s et . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Transport . . . . . . . . . . . . . . . . . . . . . . ...

  • KTM 1190 Adventure (2015) - page 233

    *32132 65en* 3213265en 10/2014 KTM Motorrad AG 5230 Mattighofen/Austria http://www.ktm.com Photo: Mitterbauer/KTM ...

Manufacturer KTM Category Motorcycle

Documents that we receive from a manufacturer of a KTM 1190 Adventure (2015) can be divided into several groups. They are, among others:
- KTM technical drawings
- 1190 Adventure (2015) manuals
- KTM product data sheets
- information booklets
- or energy labels KTM 1190 Adventure (2015)
All of them are important, but the most important information from the point of view of use of the device are in the user manual KTM 1190 Adventure (2015).

A group of documents referred to as user manuals is also divided into more specific types, such as: Installation manuals KTM 1190 Adventure (2015), service manual, brief instructions and user manuals KTM 1190 Adventure (2015). Depending on your needs, you should look for the document you need. In our website you can view the most popular manual of the product KTM 1190 Adventure (2015).

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A complete manual for the device KTM 1190 Adventure (2015), how should it look like?
A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use KTM 1190 Adventure (2015) by users. Manuals are usually written by a technical writer, but in a language understandable to all users of KTM 1190 Adventure (2015).

A complete KTM manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

1. Preface and tips on how to use the manual KTM 1190 Adventure (2015) - At the beginning of each manual we should find clues about how to use the guidelines. It should include information about the location of the Contents of the KTM 1190 Adventure (2015), FAQ or common problems, i.e. places that are most often searched by users in each manual
2. Contents - index of all tips concerning the KTM 1190 Adventure (2015), that we can find in the current document
3. Tips how to use the basic functions of the device KTM 1190 Adventure (2015) - which should help us in our first steps of using KTM 1190 Adventure (2015)
4. Troubleshooting - systematic sequence of activities that will help us diagnose and subsequently solve the most important problems with KTM 1190 Adventure (2015)
5. FAQ - Frequently Asked Questions
6. Contact detailsInformation about where to look for contact to the manufacturer/service of KTM 1190 Adventure (2015) in a specific country, if it was not possible to solve the problem on our own.

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