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Manual Dodge Grand Caravan (2004)

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  • Dodge Grand Caravan (2004) - page 1

    T ABLE OF CONTENTS SECTION P AGE 1 INTRODUCTION ............................................................. 3 2 THINGS TO KNOW BEFORE ST AR TING YOUR VEHICLE .............................. 9 3 UNDERST ANDING THE FEA TURES OF YOUR VEHICLE .............................. 7 3 4 UNDERST ANDING YOUR INSTRUMENT P ANEL ................................... ...

  • Dodge Grand Caravan (2004) - page 2

    I n f o r m a t i o n P r o v i d e d b y : ...

  • Dodge Grand Caravan (2004) - page 3

    INTRODUCTION CONTENTS m Introduction ........................... 4 m How T o Use This Manual .................. 4 m W arnings And Cautions ................... 6 m V ehicle Identification Number ............... 6 m V ehicle Modifications / Alterations ........... 7 1 I n f o r m a t i o n P r o v i d e d b y : ...

  • Dodge Grand Caravan (2004) - page 4

    INTRODUCTION This manual has been prepar ed with the assistance of service and engineering specialists to acquaint you with the operation and maintenance of your new vehicle. It is supplemented by a W arranty Information Booklet and various customer oriented documents. Y ou are urged to read these publications car efully . Following the instruc- ti ...

  • Dodge Grand Caravan (2004) - page 5

    INTRODUCTION 5 1 I n f o r m a t i o n P r o v i d e d b y : ...

  • Dodge Grand Caravan (2004) - page 6

    W ARNINGS AND CAUTIONS This manual contains W ARNINGS against operating procedur es which could result in an accident or bodily injury . It also contains CAUTIONS against procedur es which could result in damage to your vehicle. If you do not read this entir e manual you may miss important information. Observe all W arnings and Cautions. VEHICLE ID ...

  • Dodge Grand Caravan (2004) - page 7

    VEHICLE MODIFICA TIONS / AL TERA TIONS W ARNING! Any modifications or alterations to this vehicle could seriously affect its roadworthiness and safety and may lead to an accident resulting in serious injury or death. INTRODUCTION 7 1 I n f o r m a t i o n P r o v i d e d b y : ...

  • Dodge Grand Caravan (2004) - page 8

    I n f o r m a t i o n P r o v i d e d b y : ...

  • Dodge Grand Caravan (2004) - page 9

    THINGS T O KNOW BEFORE ST ARTING YOUR VEHICLE CONTENTS m A W ord About Y our Keys .................. 1 2 ▫ Ignition Key Removal ................... 1 2 ▫ Key-In-Ignition Reminder ................ 1 3 m Sentry Key ............................ 1 3 ▫ Replacement Keys ...................... 1 5 ▫ Sentry Key Programming ................. 1 5 ▫ ...

  • Dodge Grand Caravan (2004) - page 10

    m V ehicle Theft Alarm — If Equipped ........... 2 6 m Sliding Side Door ........................ 2 8 ▫ Power Sliding Door — If Equipped ......... 2 9 ▫ Child Protection Door Lock ............... 3 2 m Liftgate ............................... 3 3 ▫ Power Liftgate — If Equipped ............. 3 4 m W indows ............................. 3 ...

  • Dodge Grand Caravan (2004) - page 11

    m Rear Seat Delete Feature (Commercial V ehicles Only) — If Equipped ..... 6 6 ▫ Restraining Infants And Small Children W ith Seat Delete Feature (Commercial V ehicles Only) ............................... 6 7 m Engine Break-In Recommendations ........... 7 0 m Safety T ips ............................ 7 1 ▫ Exhaust Gas ...................... ...

  • Dodge Grand Caravan (2004) - page 12

    A WORD ABOUT YOUR KEYS Y ou can insert the double sided keys into the locks with either side up. The dealer that sold you your new vehicle has the key code numbers for your vehicle locks. These numbers can be used to order duplicate keys from your dealer . Ask your dealer for these numbers and keep them in a safe place. Ignition Key Removal The shi ...

  • Dodge Grand Caravan (2004) - page 13

    NOTE: The power window switches, radio, power outlets, and removable console (if equipped), will remain active for up to 45 seconds after the ignition switch has been turned off. Opening a vehicle front door will cancel this feature. W ARNING! Leaving children in a vehicle unattended is danger- ous for a number of reasons. A child or others could b ...

  • Dodge Grand Caravan (2004) - page 14

    chip (transponder) embedded into them. Only keys that have been programmed to the vehicle can be used to start and operate the vehicle. The Sentry Key Immobilizer System does not need to be armed or activated. Operation of the system is automatic regar dless of whether or not the vehicle is locked or unlocked. During normal operation, the Theft Ala ...

  • Dodge Grand Caravan (2004) - page 15

    All of the keys provided with your new vehicle have been programmed to the vehicle electronics. Replacement Keys NOTE: Only keys that have been programmed to the vehicle electronics can be used to start the vehicle. Once a Sentry Key has been programmed to a vehicle, it can not be programmed to any other vehicle. At the time of purchase, the origin ...

  • Dodge Grand Caravan (2004) - page 16

    4. Insert a blank Sentry Key into the ignition switch and turn the ignition switch ON within 60 seconds. After 10 seconds a single chime will sound. The Theft Alarm Light will stop flashing, turn on for 3 seconds; then turn off. The new Sentry Key has been programmed. The Keyless Entry T ransmitter will also be programmed during this procedure. Rep ...

  • Dodge Grand Caravan (2004) - page 17

    NOTE: • The front courtesy overhead console, door courtesy and liftgate lights do not turn on if the dimmer control is in the interior lights ON position (extreme top position). • The illuminated entry system will not operate if the dimmer control is in the “defeat” position (extreme downward position). DOOR LOCKS Manual Door Locks Lock the ...

  • Dodge Grand Caravan (2004) - page 18

    W ARNING! • For personal security and safety in the event of an accident, lock the vehicle doors as you drive as well as when you park and leave the vehicle. • When leaving the vehicle always remove the key from the ignition lock, and lock your vehicle. Do not leave children unattended in the vehicle, or with access to an unlocked vehicle. Unsu ...

  • Dodge Grand Caravan (2004) - page 19

    If you press the power door lock switch while the sliding door is open, the sliding door will lock. Automatic Door Locks — If Equipped The doors will lock automatically on vehicles with power door locks if: 1. The transmission is in gear , 2. all doors are closed, 3. the vehicle speed is above 18 mph (29 km/h) and 4. the doors were not previously ...

  • Dodge Grand Caravan (2004) - page 20

    4. any door is opened (excluding liftgate) and 5. the vehicle speed is 0 mph (0 km/h). The Auto Unlock feature can be enabled or disabled by performing the procedur e in the Overhead Console, Customer Programmable Features section. NOTE: Use the Auto Door Locks and Auto Unlock features in accordance with local laws. REMOTE KEYLESS ENTR Y — IF EQU ...

  • Dodge Grand Caravan (2004) - page 21

    Six button transmitters will provide functions that allow the same basic operation as the thr ee button, but may also be used to Open/Close the optional power liftgate, left power sliding door , or right power sliding door . Other options of the system allow you to turn ON/OFF the Sound Horn On Lock, Remote Unlock Driver’s Door 1st, and Flash Lig ...

  • Dodge Grand Caravan (2004) - page 22

    T o unlock the doors and liftgate: Press and r elease the UNLOCK button on the transmitter once to unlock the driver’s door side of the vehicle, or twice to unlock all doors and liftgate. The illuminated entry system also turns on. NOTE: If desired, the “Remote Unlock Driver’s Door 1st” feature can be turned on and off by referring to the C ...

  • Dodge Grand Caravan (2004) - page 23

    headlights and park lights will flash, the horn will pulse on and off and the interior lights will turn on. The panic alarm will stay on for 3 minutes unless you turn it off by pressing the P ANIC button a second time or by turning the ignition switch to the ON position. NOTE: When you turn off the panic alarm by pressing the P ANIC button a second ...

  • Dodge Grand Caravan (2004) - page 24

    T o Open/Close Right Power Sliding Door — If Equipped Press the RIGHT button twice within five seconds to open/close the right power sliding door . If the button is pushed while the door is being power closed, the door will reverse to the full open position. If the vehicle is not equipped with a right power sliding door and the door is closed and ...

  • Dodge Grand Caravan (2004) - page 25

    General Information This device complies with part 15 of the FCC rules and RSS 210 of Industry Canada. Operation is subject to the following conditions: • This device may not cause harmful interference. • This device must accept any interference received, including interference that may cause undesired op- eration. If your Remote Keyless Entry ...

  • Dodge Grand Caravan (2004) - page 26

    2. Remove and replace the batteries. A void touching the new batteries with your fingers. Skin oils may cause battery deterioration. If you touch a battery , clean it with rubbing alcohol. 3. T o reassemble the transmitter case snap two halves together . Make sure there is an even “gap” between the two halves. T est transmitter operation. VEHIC ...

  • Dodge Grand Caravan (2004) - page 27

    and moving the ignition switch to the ON/ST AR T posi- tion will disarm the system. If you disarm the system and access the liftgate area, the system must be rearmed, as described previously , when closing the liftgate. If some- thing has triggered the system in your absence, the horn will sound three times when you disarm the system. Check the veh ...

  • Dodge Grand Caravan (2004) - page 28

    exterior lights will flash, the horn will sound, and the ignition will not start the vehicle. If this occurs, disarm the system. SLIDING SIDE DOOR The sliding door may be opened from the inside or the outside. Pull out on the outside handle to open the sliding door from the outside. T o open the sliding door from the inside, press the button on the ...

  • Dodge Grand Caravan (2004) - page 29

    • A void high impacts against the door stop when open- ing the door . This is very important when your vehicle is parked on an incline as the door will slide faster in the downhill direction. • There is a hold-open latch that is activated when the sliding door is fully opened. This latch will keep your sliding door open on any incline. T o clos ...

  • Dodge Grand Caravan (2004) - page 30

    The power sliding door may also be opened by pressing the switches on the overhead console or the switch located on the trim panel just in front of the sliding door . T o keep your door operating properly , observe the fol- lowing guidelines. • Always open the door smoothly . • A void high impacts against the door stop when open- ing the door m ...

  • Dodge Grand Caravan (2004) - page 31

    If the inside or outside door handles are used while the power sliding door is activated, the power sliding door feature will be canceled and the door must be opened or closed manually . T o avoid unintentional operation of the power sliding door from the rear seats, press the button located in the overhead console to disable the switches for the r ...

  • Dodge Grand Caravan (2004) - page 32

    Child Protection Door Lock T o provide a safer environment for small children riding in the rear seats, the sliding doors are equipped with a child protection door lock system. W ARNING! T o avoid trapping anyone in the vehicle in a colli- sion. Remember that the sliding doors can only be opened from the outside door handle or the switches located ...

  • Dodge Grand Caravan (2004) - page 33

    door , regar dless of the child lock lever position. T o avoid unintentional operation of the power sliding door from the rear seats, pr ess the button located in the overhead console to disable the switches for the rear seat passengers. NOTE: • The power sliding door switches will not operate if the vehicle is in gear or the vehicle speed is abo ...

  • Dodge Grand Caravan (2004) - page 34

    If the liftgate is locked and is not equipped with a powered liftgate, pressing the button on the remote keyless entry transmitter will result in the liftgate becom- ing unlocked for 30 seconds allowing you to manually access the liftgate area. NOTE: On vehicles without power locks, the liftgate can only be opened using the vehicle keys. The key mu ...

  • Dodge Grand Caravan (2004) - page 35

    W ARNING! During power operation, personal injury or cargo damage may occur . Ensure the liftgate travel path is clear . Make sure the liftgate is closed and latched before driving away . NOTE: • If anything obstructs the power liftgate while it is closing or opening, the liftgate will automatically reverse to the closed or open position, provide ...

  • Dodge Grand Caravan (2004) - page 36

    • If the power liftgate encounters multiple obstructions within the same cycle, the system will automatically stop and must be opened or closed manually . W ARNING! • Driving with the liftgate open can allow poison- ous exhaust gases into your vehicle. Y ou and your passengers could be injured by these fumes. Keep the liftgate closed when you a ...

  • Dodge Grand Caravan (2004) - page 37

    Power Windows — If Equipped Y ou can control either front window using switches on the driver’s door trim panel. There is a single switch on the passenger’s door trim panel which operates the passenger door window . The switches will operate only when the ignition switch is in the ON or ACCESSOR Y position. Auto Down Feature — If Equipped T ...

  • Dodge Grand Caravan (2004) - page 38

    The power window switches remain active for up to 45 seconds after the ignition switch has been turned off. Opening a vehicle front door will cancel this feature. W ind Buffeting W ind buffeting can be described as the perception of pressur e on the ears or a helicopter type sound in the ears. Y our vehicle may exhibit wind buffeting with the windo ...

  • Dodge Grand Caravan (2004) - page 39

    W ARNING! In a collision, you and your passengers can suffer much greater injuries if you are not properly buck- led up. Y ou can strike the interior of your vehicle or other passengers, or you can be thrown out of the vehicle. Always be sure you and others in your vehicle are buckled up properly . Buckle up even though you are an excellent driver ...

  • Dodge Grand Caravan (2004) - page 40

    W ARNING! • It is extremely dangerous to ride in a cargo area, inside or outside of a vehicle. In a collision, people riding in these areas are more likely to be seriously injured or killed. • Do not allow people to ride in any area of your vehicle that is not equipped with seats and seat belts. • Be sure everyone in your vehicle is in a seat ...

  • Dodge Grand Caravan (2004) - page 41

    Lap/Shoulder Belt Operating Instructions 1. Enter the vehicle and close the door . Sit back and adjust the seat. 2. The seat belt latch plate is near the seatback of the front seats and next to your arm in the rear seats. Grasp the latch plate and pull out the belt. Slide the latch plate up the webbing as far as necessary to allow the belt to go ar ...

  • Dodge Grand Caravan (2004) - page 42

    3. When the belt is long enough to fit, insert the latch plate into the buckle until you hear a “click”. W ARNING! • A belt that is buckled into the wrong buckle will not protect you properly . The lap portion could ride too high on your body , possibly causing internal injuries. Always buckle your belt into the buckle nearest you. • A belt ...

  • Dodge Grand Caravan (2004) - page 43

    4. Position the lap belt across your thighs, below your abdomen. T o remove slack in the lap belt portion, pull up on the shoulder belt. T o loosen the lap belt if it is too tight, tilt the latch plate and pull on the lap belt. A snug belt reduces the risk of sliding under the belt in a collision. W ARNING! • A lap belt worn too high can increase ...

  • Dodge Grand Caravan (2004) - page 44

    6. T o release the belt, push the red button on the buckle. The belt will automatically retract to its stowed position. If necessary , slide the latch plate down the webbing to allow the belt to retract fully . W ARNING! A frayed or torn belt could rip apart in a collision and leave you with no protection. Inspect the belt system periodically , che ...

  • Dodge Grand Caravan (2004) - page 45

    As a guide, if you are shorter than average, you will prefer a lower position, and if you ar e taller than average, you’ll prefer a higher position. When you release the anchorage, try to move it up or down to make sure that it is locked in position. Lap/Shoulder Belt Untwisting Procedure Use the following procedur e to untwist a twisted lap/ sho ...

  • Dodge Grand Caravan (2004) - page 46

    2. At about 6 to 12 inches (15 to 30 cm) above the latch plate, grasp and twist the belt webbing 180° to create a fold that begins immediately above the latch plate. 3. Slide the latch plate upward over the folded webbing. The folded webbing must enter the slot at the top of the latch plate. 4. Continue to slide the latch plate up until it clears ...

  • Dodge Grand Caravan (2004) - page 47

    Center Lap Belts The center seating positions have a lap belt only . T o fasten the lap belt, slide the latch plate into the buckle until you hear a “click”. T o lengthen the lap belt, tilt the latch plate and pull. T o remove slack, pull the loose end of the webbing. W ear the lap belt snug against the hips. Sit back and erect in the seat, the ...

  • Dodge Grand Caravan (2004) - page 48

    Seat Belts and Pregnant Women W e recommend that pregnant women use the seat belts throughout their pregnancies. Keeping the mother safe is the best way to keep the baby safe. Pregnant women should wear the lap part of the belt across the thighs and as snug across the hips as possible. Keep the belt low so that it does not come across the abdomen. ...

  • Dodge Grand Caravan (2004) - page 49

    NOTE: The front airbags are certified to the Federal regulations that allow less forceful deployment in low speed collisions. The front airbags have a multi stage inflator design. This allows the airbag to have different rates of inflation that are based on collision severity . If the vehicle is equipped with side airbags, they are located inside t ...

  • Dodge Grand Caravan (2004) - page 50

    W ARNING! • Do not put anything on or around the airbag covers or attempt to manually open them. Y ou may dam- age the airbags and you could be injured because the airbags are not there to protect you. These protective covers for the airbag cushions are de- signed to open only when the airbags are inflating. • If your vehicle is equipped with s ...

  • Dodge Grand Caravan (2004) - page 51

    1. Children 12 years old and under should always ride buckled up in a rear seat. Infants in rear facing child restraints should NEVER ride in the front seat of a vehicle with a passenger front airbag. An airbag deployment can cause severe injury or death to infants in that position. Children that are not big enough to properly wear the vehicle seat ...

  • Dodge Grand Caravan (2004) - page 52

    W ARNING! • Relying on the airbags alone could lead to more severe injuries in a collision. The airbags work with your seat belt to restrain you properly . In some collisions the airbags won’t deploy at all. Always wear your seat belts even though you have airbags. • Being too close to the steering wheel or instru- ment panel during front air ...

  • Dodge Grand Caravan (2004) - page 53

    How The Front Airbag System W orks • The front airbag control module determines if a frontal impact is severe enough to requir e the front airbags to inflate. Based on the level of collision severity , the front airbag control module determines the proper rate of inflation. The front airbag inflators are designed to provide different rates of air ...

  • Dodge Grand Caravan (2004) - page 54

    • When the front airbag control module detects a colli- sion requiring the front airbags, it signals the inflator units. A large quantity of nontoxic gas is generated to inflate the front airbags. Different front airbag inflation rates are possible, these rates are determined by the front airbag contr ol module based on collision severity . The f ...

  • Dodge Grand Caravan (2004) - page 55

    The front airbag control module also monitors the readi- ness of the electronic parts of the system whenever the ignition switch is in the ST ART or ON positions. These include all of the items listed above except the knee bolster , instrument panel and the steering wheel and column. If the key is in the OFF position, in the ACC position, or not in ...

  • Dodge Grand Caravan (2004) - page 56

    haven’t healed significantly within a few days, or if you have any blistering, see your doctor immediately . • As the airbags deflate you may see some smoke-like particles. The particles are a normal by-product of the process that generates the nontoxic gas used for airbag inflation. These airborne particles may irritate the skin, eyes, nose, o ...

  • Dodge Grand Caravan (2004) - page 57

    Maintaining Y our Airbag System W ARNING! • Modifications to any part of the airbag system could cause it to fail when you need it. Y ou could be injured because the airbags are not there to protect you. Do not modify the components or wiring, including adding any kind of badges or stickers to the steering wheel hub trim cover or the upper right ...

  • Dodge Grand Caravan (2004) - page 58

    DaimlerChrysler Corporation Integrated Child Seat — If Equipped Operating instructions for this seat are included with the seat. If the instructions are not with the seat or in the Owner’s Manual Package, replacement instructions can be obtained. T o obtain Integrated Child Seat replacement instructions: Use the or der form at the back of this ...

  • Dodge Grand Caravan (2004) - page 59

    Infants and Small Children There are differ ent sizes and types of restraints for children from newborn size to the child almost large enough for an adult safety belt. Always check the child seat owner’s manual to ensur e you have the right seat for your child. Use the restraint that is correct for your child: • Safety experts r ecommend that c ...

  • Dodge Grand Caravan (2004) - page 60

    child restraint anchorage system. Refer to “Lower Anchors and T ether for CHildren (LA TCH)” later in this section. • The belt-positioning booster seat is for childr en weigh- ing mor e than 40 lbs (18 kg), but who ar e still too small to fit the vehicle’s seat belts properly . If the child can not sit with knees bent over the vehicles seat ...

  • Dodge Grand Caravan (2004) - page 61

    Here are some tips on getting the most out of your child restraint: • Before buying any restraint system, make sure that it has a label certifying that it meets all applicable Safety Standards. W e also recommend that you make sure that you can install the child restraint in the vehicle where you will use it, before you buy it. • The restraint ...

  • Dodge Grand Caravan (2004) - page 62

    • Buckle the child into the seat according to the child restraint manufacturer’s directions. • When your child restraint is not in use, secure it in the vehicle with the seat belt or remove it fr om the vehicle. Don’t leave it loose in the vehicle. In a sudden stop or collision, it could strike the occupants or seatbacks and cause serious p ...

  • Dodge Grand Caravan (2004) - page 63

    W ARNING! An incorrectly anchored tether strap could lead to increased head motion and possible injury to the child. Use only the anchor positions directly behind the child seat to secure a child restraint top tether strap. Child restraint systems having attachments designed to connect to the lower anchorages are now available. Child restraints hav ...

  • Dodge Grand Caravan (2004) - page 64

    vehicles using the lap or lap/shoulder belt. They will also have tether straps, and you are urged to take advantage of all of the available attachments provided with your child restraint in any vehicle. Installing the Child Restraint System If your fleet vehicle is equipped with LA TCH anchorages on the 3-passenger bench seat, do not install three ...

  • Dodge Grand Caravan (2004) - page 65

    In general, you will first loosen the adjusters on the lower straps and tether straps so that you can more easily attach the hook or connector to the lower anchorages and tether anchorages. Then tighten all three straps as you push the child restraint rearward and downward into the seat. Not all child restraint systems will be installed as we have ...

  • Dodge Grand Caravan (2004) - page 66

    T ransporting Pets Airbags deploying in the front seat could harm your pet. An unrestrained pet could be thrown about and possibly injured, or injure a passenger during panic braking or in a collision. Pets should be restrained in the rear seat in pet harnesses or pet carriers that are secured by seat belts. REAR SEA T DELETE FEA TURE (COMMERCIAL V ...

  • Dodge Grand Caravan (2004) - page 67

    Restraining Infants and Small Children with Seat Delete Feature (Commercial V ehicles Only) There are differ ent sizes and types of restraints for children from newborn size to the child almost large enough for an adult safety belt. Use the restraint that is correct for your child: • The rearward-facing infant carrier is for babies weigh- ing up ...

  • Dodge Grand Caravan (2004) - page 68

    1. Locate the child restraint tether anchor on the floor just behind the front passenger seat. 2. Extend the child restraint tether anchor forward to- wards the front passenger seat. 3. Follow the child restraint manufacturer’s directions for proper use of connecting the child restraint to the extended tether strap. 4. If necessary , raise the pa ...

  • Dodge Grand Caravan (2004) - page 69

    5. Route the tether strap beneath the head restraint between the two head restraint posts. Ensure that the child restraint tether strap is centered between the two head restraint posts. 6. Using the hook attached to the child restraint tether strap, attach the child restraint tether strap to the metal ring on the vehicle tether anchor . 7. Followin ...

  • Dodge Grand Caravan (2004) - page 70

    W ARNING! The vehicle tether anchor is designed to be used with a child restraint only . It should not be used for any other purpose. Before use inspect the tether anchor strap for nicks, abrasions, discoloration, and loose threads. If these or any other condition that might effect the performance of the strap is ob- served, DO NOT USE, personal in ...

  • Dodge Grand Caravan (2004) - page 71

    SAFETY TIPS Exhaust Gas W ARNING! Exhaust gases can injure or kill. They contain carbon monoxide (CO) which is colorless and odorless. Breathing it can make you unconscious and can eventually poison you. T o avoid breathing (CO) follow the safety tips below . Do not run the engine in a closed garage or in confined areas any longer than needed to mo ...

  • Dodge Grand Caravan (2004) - page 72

    Airbag Light The light should come on and remain on for 6 to 8 seconds as a bulb check when the ignition switch is first turned ON. If the LED is not lit during starting, have it checked. If the light stays on or comes on while driving, have the system checked by an authorized dealer . Defroster Check operation by selecting the defrost mode and pla ...

  • Dodge Grand Caravan (2004) - page 73

    UNDERST ANDING THE FEA TURES OF YOUR VEHICLE CONTENTS m Mirrors ............................... 7 7 ▫ Inside Day/Night Mirror ................. 7 7 ▫ Automatic Dimming Mirror — If Equipped .... 7 7 ▫ Driver’s Side Outside Mirror Auto Dimmer — If Equipped .................. 7 8 ▫ Exterior Mirrors Folding Feature ........... 7 8 ▫ Out ...

  • Dodge Grand Caravan (2004) - page 74

    ▫ Manual Reclining Seats — If Equipped ....... 8 3 ▫ Manual Lumbar — If Equipped ............ 8 4 ▫ Middle Rear Bench Seat Recline — If Equipped ............................ 8 4 ▫ Middle Quad Fold & T umble Seating ........ 8 5 ▫ Middle Quad Fold & T umble Seat Removal .... 8 6 ▫ 50/50 Fold & T umble Rear Seat Removal ...

  • Dodge Grand Caravan (2004) - page 75

    ▫ T urn Signals ......................... 1 0 2 ▫ Headlight Low/High Beam Selector Switch . . . 103 ▫ Passing Light ........................ 1 0 3 ▫ W indshield W ipers And W ashers .......... 1 0 3 m T ilt Steering Column — If Equipped ......... 1 0 4 m T raction Control Switch — If Equipped ....... 1 0 5 m Adjustable Pedals — If Equ ...

  • Dodge Grand Caravan (2004) - page 76

    ▫ Erasing Homelink Buttons ............... 1 2 4 ▫ Reprogramming a Single Homelink Button . . . 124 ▫ Security ............................ 1 2 4 m Power Sunroof — If Equipped ............. 1 2 5 ▫ Express Open Feature .................. 1 2 6 ▫ W ind Buffeting ....................... 1 2 7 ▫ Sunroof Maintenance ................... 1 ...

  • Dodge Grand Caravan (2004) - page 77

    MIRRORS Inside Day/Night Mirror Adjust the mirror to center on the view through the rear window . A two point pivot system allows for horizontal and vertical adjustment of the mirror . Annoying headlight glare can be reduced by moving the small control under the mirror to the night position (toward rear of vehicle). The mirror should be adjusted wh ...

  • Dodge Grand Caravan (2004) - page 78

    CAUTION! T o avoid damage to the mirror during cleaning, never spray any cleaning solution directly onto the mirror . Apply the solution onto a clean cloth and wipe the mirror clean. Driver’s Side Outside Mirror Auto Dimmer — If Equipped This mirror automatically adjusts for annoying headlight glare from vehicles behind you. Y ou can turn this ...

  • Dodge Grand Caravan (2004) - page 79

    W ARNING! V ehicles and other objects seen in the right side convex mirror will look smaller and farther away than they really are. Relying too much on your right side mirror could cause you to collide with another vehicle or other object. Use your inside mirror when judging the size or distance of a vehicle seen in this convex mirror . Power Remot ...

  • Dodge Grand Caravan (2004) - page 80

    Heated Remote Control Mirrors — If Equipped These mirrors are heated to melt frost or ice. This feature is activated whenever you turn on the Rear W indow Defrost. Illuminated V anity Mirrors — If Equipped An illuminated vanity mirror is on the sun visor . T o use the mirror , rotate the sun visor down and swing the mirror cover upward. The lig ...

  • Dodge Grand Caravan (2004) - page 81

    W ARNING! Adjust the seat only while the vehicle is parked. Adjusting a seat while the vehicle is moving is dangerous. The sudden movement of the seat could cause you to lose control. The seat belt might not be properly adjusted and you could be injured. Y our vehicle may be equipped with side airbags. Refer to section 2 ( Occupant Restraints -- Si ...

  • Dodge Grand Caravan (2004) - page 82

    CAUTION! Do not place any article under a power seat or impede its ability to move as it may cause damage to the seat controls. Seat travel may become limited if movement is stopped by an obstruction in the seat’s path. Adjustable Head Restraints — If Equipped Head restraints can reduce the risk of whiplash injury in the event of impact from th ...

  • Dodge Grand Caravan (2004) - page 83

    Manual Reclining Seats — If Equipped The r ecliner mechanism contr ol is on the outboard side of the seat. T o recline, lean forward slightly , lift the lever , then push back to the desired position and release the lever . Lean forward and lift the lever to return the seatback to its normal position. Using body pressure, lean forward and rearwar ...

  • Dodge Grand Caravan (2004) - page 84

    W ARNING! Do not ride with the seatback reclined so that the shoulder belt is no longer resting against your chest. In a collision you could slide under the seat belt and be seriously or fatally injured. Use the recliner only when the vehicle is parked. Manual Lumbar — If Equipped The lumbar adjustment handle is located inboard under the armrest. ...

  • Dodge Grand Caravan (2004) - page 85

    Middle Quad Fold & T umble Seating The passenger’s and driver’s side middle quad seats can be tilted forward for easy access to the third seat or rear cargo area. T o tilt the seat, pull up on the release handle and tilt the seat fully forward. T o return the seat, lower the seat and ensure that it is latched. UNDERST ANDING THE FEA TURES O ...

  • Dodge Grand Caravan (2004) - page 86

    W ARNING! In the event of a collision you could be injured if the seat is not fully latched. Middle Quad Fold & T umble Seat Removal 1. Remove any obstructions from the floor in front of the seat. 2. Lower the head restraint to its full downward position and ensure that the cupholder is closed. 3. Pull up on the seatback release lever located o ...

  • Dodge Grand Caravan (2004) - page 87

    5. Pull the release bar located at the bottom front edge of the seat to disengage the front attachments. 6. The seat assembly can now be r emoved from the vehicle and moved on its Easy Out t Rollers. T o reinstall the seat, remove any obstructions from the floor in front of the seat and ensure the head restraint is in its full downward position. Al ...

  • Dodge Grand Caravan (2004) - page 88

    to engage the rear attachments. Pull the seatback release lever to return the seatback to its full upright position. Ensure that the seatback is fully latched in the upright position. W ARNING! In a collision, you or others in your vehicle could be injured if seats are not properly latched to their floor attachments. Always be sure the seats are fu ...

  • Dodge Grand Caravan (2004) - page 89

    3. Pull the release strap “3” located at the bottom of the seat to disengage the front attachments. 4. The seat assembly can now be r emoved from the vehicle and moved on its Easy Out t Rollers. T o r einstall the 50/50 rear seat, lower the head restraint to the full down position, tilt the seat forward and engage the front floor attachments, t ...

  • Dodge Grand Caravan (2004) - page 90

    lever to return the seatback to its full upright position. Ensure that the seatback is fully latched in the upright position. W ARNING! In a collision, you or others in your vehicle could be injured if seats are not properly latched to their floor attachments. Always be sure the seats are fully latched. 2 – Passenger and 3 – Passenger Bench Sea ...

  • Dodge Grand Caravan (2004) - page 91

    W ARNING! If not properly latched, the bench seats could be- come loose. Personal injuries could result. After reinstalling these seats, be sure the red indicator button on the release handles return into the handles. Plastic Grocery Bag Retainer Retainer hooks which will hold plastic grocery bag handles are built into the seatbacks of all rear sea ...

  • Dodge Grand Caravan (2004) - page 92

    Rear-Most Bench Seat The seat position can be adjusted fore and aft to any of three positions - normal (rearward), intermediate, and full forward. In this way varying needs for legroom and cargo space behind the seat can be accommodated. The release lever is below the seat and is accessible from the front and back of the seat. Rear Seat Description ...

  • Dodge Grand Caravan (2004) - page 93

    1. Normal Seating— The 2nd and 3rd row seats are installed. The 3rd row bench seat is in the full rear position on the tracks. 2. Increased Storage— Increased storage area is provided by adjusting 3rd row bench seat to the intermediate track position. Rear seat- ing for 3 passengers (children) is still provided. 3. Additional Storage— The 2nd ...

  • Dodge Grand Caravan (2004) - page 94

    4. Auxiliary Seating— The middle quad seats ar e r emoved from the vehicle. The 3– passenger bench seat can be installed in either the second or third row . Rear Quad and 50/50 Seating Flexibility The seats may be used with either or both seatbacks folded forward for additional storage space, or with either or both seats removed from the vehicl ...

  • Dodge Grand Caravan (2004) - page 95

    NOTE: Driving with the 2nd-row seats in the tumbled position is not recommended when passengers occupy the 3rd row seats. This position is intended only to increase available cargo area without requiring removal of the seats. Do not leave the head restraint stored between the cushions for extended periods of time or inadvertent damage to the seat c ...

  • Dodge Grand Caravan (2004) - page 96

    W ARNING! • Not all head restraints in this vehicle are the same. Head restraints from one seating position should not be removed and installed in any other seating position. In a collision, serious injury or death may result if the proper head restraint is not installed on each seat. • The cargo area in the rear of the vehicle should not be us ...

  • Dodge Grand Caravan (2004) - page 97

    Next, push to the left the safety catch located under the front edge of the hood, near the center . Use the hood prop rod to secure the hood in the open position. T o prevent possible damage, do not slam the hood to close it. Lower the hood until it is open approximately 30 cm (12 inches) and then drop it. This should secure both latches. Never dri ...

  • Dodge Grand Caravan (2004) - page 98

    LIGHTS All of the lights, except the hazard warning lights, are controlled by switches to the left of the steering column on the instrument panel. Interior Lights Interior lights are turned on when a door or liftgate is opened, the keyless entry transmitter is activated, or when the dimmer control is moved to the extreme top. NOTE: On long wheel ba ...

  • Dodge Grand Caravan (2004) - page 99

    NOTE: The key must be out of the ignition switch or the ignition switch must be in the OFF position for this feature to operate. Park Lights T urn this switch to the first detent to turn the park lights on. This also turns on all instrument panel lighting. Headlights T urn the headlight switch to the 2nd detent to turn the headlights and park light ...

  • Dodge Grand Caravan (2004) - page 100

    Interior light Defeat (OFF) Rotate the dimmer control to the OFF position (extreme bottom). The interior lights will remain off when the doors or liftgate are open. Parade Mode (Daytime Brightness Feature) Rotate the dimmer control to the first detent. This feature brightens the odometer , radio and overhead displays when the park lights or headlig ...

  • Dodge Grand Caravan (2004) - page 101

    Daytime Running Lights (Canada/Fleet V ehicles Only) The Daytime Running Lights will come on whenever the vehicle is running, the headlights are off, and the parking brake is off. The headlight switch must be used for normal night time driving. Lights-on Reminder If the headlights or the park lights are left on, or if the dimmer control is in the e ...

  • Dodge Grand Caravan (2004) - page 102

    NOTE: The lights must be turned off within 45 seconds of turning the ignition off to activate this feature Front Fog Lights — If Equipped T o activate the front fog lights, turn on the park lights or the low beam headlights and pull out on the headlight switch control knob. An indicator in the headlight switch shows that the front fog lights are ...

  • Dodge Grand Caravan (2004) - page 103

    T urn Signal W arning If the vehicle electronics sense that the vehicle has traveled at over 18 mph (29 km/h) for about one mile with the turn signals on, a chime will sound to alert the driver . Headlight Low/High Beam Selector Switch Pull the multifunction lever toward the steering wheel to switch the headlights between HIGH and LOW beam. Passing ...

  • Dodge Grand Caravan (2004) - page 104

    a maximum of 20 seconds or until the lever is released. If another washer cycle is desired the end of the lever must be pr essed again to get another 20 second washer cycle. If the lever is depr essed while in the delay range, the wipers will operate for several seconds after the lever is released, and then resume the intermittent interval pre- vio ...

  • Dodge Grand Caravan (2004) - page 105

    W ARNING! T ilting the steering column while the vehicle is moving is dangerous. W ithout a stable steering col- umn, you could lose control of the vehicle and have an accident. Adjust the column only while the ve- hicle is stopped. Be sure it is locked before driving. TRACTION CONTROL SWITCH — IF EQUIPPED The TRAC indicator , located below the i ...

  • Dodge Grand Caravan (2004) - page 106

    T o turn the system back ON, press the switch a second time until the TRAC OFF indicator turns OFF . NOTE: • The T raction Control System indicator comes on each time the ignition switch is turned ON. This will occur even if you used the switch to turn the system OFF . • The T raction Control will make buzzing or clicking sounds when in operati ...

  • Dodge Grand Caravan (2004) - page 107

    • The pedals cannot be adjusted when the vehicle is in R (Reverse) or when the Speed Control System is ON. The following messages will be displayed on vehicles equipped with the Electronic V ehicle Information Sys- tem (EVIC) if the pedals are attempted to be adjusted when the system is locked out (“Adjustable Pedal Disabled — Cruise Control ...

  • Dodge Grand Caravan (2004) - page 108

    T o Activate: Push the “ON/OFF” button once and the CRUISE indi- cator located below the instrument cluster odometer will illuminate showing the electronic speed contr ol system is on. T o turn the system OFF , push the “ON/OFF” button again and the system and indicator will turn off. W ARNING! Leaving the Electronic Speed Control system on ...

  • Dodge Grand Caravan (2004) - page 109

    T o V ary the Speed Setting: When the speed control is set, speed can be increased by pressing and holding the “RESUME/ACCEL” button. When the button is released, a new set speed will be established. T apping the “RESUME/ACCEL” button once will result in a 2 mph (3 km/h) speed incr ease. Each time the button is tapped, speed increases so th ...

  • Dodge Grand Caravan (2004) - page 110

    W ARNING! Speed Control can be dangerous where the system can’t maintain a constant speed. Y our vehicle could go too fast for the conditions, and you could lose control. An accident could be the result. Don’t use Speed Control in heavy traffic or on roads that are winding, icy , snow-covered, or slippery . OVERHEAD CONSOLE — IF EQUIPPED The ...

  • Dodge Grand Caravan (2004) - page 111

    The lights also turn on when a front door , a sliding door or the liftgate is opened. If your vehicle is equipped with Remote Keyless Entry , the lights will also turn on when the unlock button on the transmitter is pressed. The area around the instrument panel cupholders is also illuminated fr om a light in the over head console. This light is tur ...

  • Dodge Grand Caravan (2004) - page 112

    turns in an area free from large metal or metallic objects, the “CAL” symbol will turn off and the compass will function normally . Manual Compass Calibration If the compass appears erratic and the “CAL” symbol does not appear , you must put the compass into the Calibration Mode manually . T o put into a Calibration Mode: T urn on the ignit ...

  • Dodge Grand Caravan (2004) - page 113

    T o set the variance: T urn the ignition switch ON and set the display to Comp/T emp. On vehicles equipped with a Compass/Mini T rip Computer press the RESET button for approximately 5 seconds. On vehicles equipped with Compass/T emp press and hold the C/T and US/M buttons for 5 seconds. The “V AR” symbol will light and the last variance zone n ...

  • Dodge Grand Caravan (2004) - page 114

    Mini-T rip Computer This displays information on the following: • A verage Fuel Economy (ECO A VG) Shows the average fuel economy since the last reset. • Distance T o Empty (DTE) Shows the estimated distance that can be travelled with the fuel remaining in the tank. This estimated distance is determined using the MPG for the last few minutes. ? ...

  • Dodge Grand Caravan (2004) - page 115

    Electronic V ehicle Information Center (EVIC) — If Equipped The Electronic V ehicle Information Center , when the appropriate conditions exist, displays the following W ARNING messages and symbols. Each message is accompanied by a single chime: • TURN SIGNALS ON (with graphic) • PERFORM SER VICE • DOOR AJAR (one or more, with graphic) • L ...

  • Dodge Grand Caravan (2004) - page 116

    NOTE: T ire pressur e menu items are available only on vehicles equipped with the T ire Pressure Monitor Sys- tem. Customer Programmable Features — If Equipped Press the “MENU” button until one of the display choices following appears: Language When in this display you may select one of five lan- guages for all display nomenclature, including ...

  • Dodge Grand Caravan (2004) - page 117

    the T ire Pressur e Monitor system and the training r outine is not performed, training will be cancelled after one minute or the next time you cycle the ignition key . See your authorized dealer for service and retraining of the system. Use Factory Settings If “Y es” is selected, all of the customer programmable features will be set to the fac ...

  • Dodge Grand Caravan (2004) - page 118

    Remote Linked T o Memory (A vailable with Memory Seat and Pedals Only) When this feature is selected, pressing the Unlock button on any Remote Keyless Entry transmitter already linked to memory will return the driver’s seat, driver’s outside mirror , adjustable brake and accelerator pedals, and radio station presets to their memory set position ...

  • Dodge Grand Caravan (2004) - page 119

    30, 60, or 90 seconds, or not remain on. Pressing the “STEP” button when in this display will select 30, 60, 90, or “OFF .” Headlamp On W ith W ipers (A vailable with Auto Headlights Only) When this feature is selected and the headlight switch has been moved to the “AUTO” position, the engine is running and, the front wipers are turned ...

  • Dodge Grand Caravan (2004) - page 120

    W ARNING! A moving garage door can cause injury to people and pets in the path of the door . People or pets could be seriously or fatally injured. Only use this transceiver with a garage door opener that has a “stop and reverse” feature as required by federal safety stan- dards. This includes most garage door opener mod- els manufactured after ...

  • Dodge Grand Caravan (2004) - page 121

    W ARNING! V ehicle exhaust contains carbon monoxide, a danger- ous gas. Do not run the vehicle’s exhaust while training the transceiver . Exhaust gas can cause seri- ous injury or death. W ARNING! Y our motorized door or gate will open and close while you are training the Universal T ransceiver . Do not train the transceiver if people or pets are ...

  • Dodge Grand Caravan (2004) - page 122

    NOTE: Some gate operators and garage door openers may r equire you to replace this Programming Step 3 with procedur es noted in the 9 Gate Operator/Canadian Pro- gramming 9 section. 4. The HomeLink indicator light will flash slowly and then rapidly after HomeLink successfully receives the frequency signal from the hand-held transmitter . Release bo ...

  • Dodge Grand Caravan (2004) - page 123

    and, depending on the brand of the garage door opener (or other rolling code equipped device), repeat this sequence a third time to complete the programming. HomeLink should now activate your rolling code equipped device. NOTE: T o program the remaining two HomeLink but- tons, begin with 9 Programming 9 step two. Do not repeat step one . For questi ...

  • Dodge Grand Caravan (2004) - page 124

    etc.). For convenience, the hand-held transmitter of the device may also be used at any time. In the event that there are still programming difficulties or questions, contact HomeLink at: www .homelink.com or 1-800-355- 3515 . Erasing HomeLink Buttons T o erase pr ogramming from the thr ee buttons (individual buttons cannot be erased but can be 9 r ...

  • Dodge Grand Caravan (2004) - page 125

    This device complies with part 15 of FCC rules and with RSS-210 of Industry Canada. Operation is subject to the following conditions: • This device may not cause harmful interference. • This device must accept any interference that may be received including interference that may cause undes- ired operation. NOTE: Changes or modifications not ex ...

  • Dodge Grand Caravan (2004) - page 126

    switch rearwar d will activate the Express Open Feature, causing the sunroof to open automatically . Press and hold the button located to the right of the sunroof switch, to open the vent. The sunroof can be stopped at any position between closed and full vent. T o close the sunroof from the vent position, press and hold the switch forward. Releasi ...

  • Dodge Grand Caravan (2004) - page 127

    W ARNING! In an accident, there is a greater risk of being thrown from a vehicle with an open sunroof. Y ou could also be seriously injured or killed. Always fasten your seat belt properly and make sure all passengers are properly secured too. Do not allow small children to operate the sunroof. Never allow fingers or other body parts, or any object ...

  • Dodge Grand Caravan (2004) - page 128

    A third outlet is located on the driver’s side, just to the rear of the sliding door and is also controlled by the ignition switch. The lower and rear outlets will not accommodate a conventional cigar lighter unit. The outlets include tethered caps labeled with a key or battery symbol indicating the power source. The lower instrument panel outlet ...

  • Dodge Grand Caravan (2004) - page 129

    Electrical Outlet Use With Engine Off CAUTION! • Many accessories that can be plugged in draw power from the vehicle’s battery , even when not in use (i.e. cellular phones, etc.). Eventually , if plugged in long enough, the vehicle’s battery will discharge sufficiently to degrade battery life and/or prevent engine starting. • Accessories th ...

  • Dodge Grand Caravan (2004) - page 130

    into one of the cupholders and then push the arm toward the container until the container is held stable. There are adjustable positions for the arm so the cupholder can accommodate a wide variety of container types and sizes, including those with handles. The arms of the cupholder can be adjusted in or out without damaging the detent mechanism. NO ...

  • Dodge Grand Caravan (2004) - page 131

    If your vehicle is equipped with quad seats in the 2nd seat position, these cupholders are located on the out- board side of the seat pedestal. NOTE: • The quad seat cupholders will remain upright if the seat is tilted forward. • The quad seat cupholders are designed to break away if stepped on. T o return the cupholder to its normal position, ...

  • Dodge Grand Caravan (2004) - page 132

    STORAGE Front Seat Storage Bin — If Equipped The storage bin is located under the fr ont passenger’s seat. If equipped with a lock, it can be locked with the ignition key . Removable Floor Console — If Equipped The removal floor console has a power outlet, storage tray , light, cell phone holder , tissue holder , and a map holder . It can be ...

  • Dodge Grand Caravan (2004) - page 133

    T o remove the console use the following procedure: 1. Open the rear lid and remove the storage tray . 2. Pull the release handle located inside the floor console, reinstall the storage tray and close the rear lid. 3. Using the front and rear grab handles, slide the console rearwar d to disengage the fr ont of the console and lift up to remove the ...

  • Dodge Grand Caravan (2004) - page 134

    forward to engage the front of the console into the floor tray . Rapidly push down on the rear of the console with enough force to engage the latch, you should hear the latch “snap” into place. Pull up on the console to be sure it’s firmly attached. NOTE: When the removable floor console is located between the middle seats, the power outlet o ...

  • Dodge Grand Caravan (2004) - page 135

    CAUTION! • Many accessories that can be plugged in draw power from the vehicle’s battery , even when not in use (i.e. cellular phones, etc.). Eventually , if plugged in long enough, the vehicle’s battery will discharge sufficiently to degrade battery life and/or prevent engine starting. • Accessories that draw higher power (i.e. coolers, va ...

  • Dodge Grand Caravan (2004) - page 136

    The liftgate sill plate has a raised line with the statement “Load T o This Line”. This line indicates how far rearward cargo can be placed without interfering with liftgate closing. Cargo Organizer — If Equipped Long wheel base vehicle with rear air conditioning may be equipped with a cargo organizer that mounts on the floor behind the rear ...

  • Dodge Grand Caravan (2004) - page 137

    2. Place the rear corners of the cargo organizer into the supports located on the rear trim panel. Press down on the back of the cargo organizer to lock it into place. UNDERST ANDING THE FEA TURES OF YOUR VEHICLE 137 3 I n f o r m a t i o n P r o v i d e d b y : ...

  • Dodge Grand Caravan (2004) - page 138

    W ARNING! Do not load objects over 20 lbs (9 kg) in the upper position. Failure to follow this warning could cause the cargo organizer to collapse resulting in personal injury . CAUTION! Do not load objects over 100 lbs (45 kg) in the lower position. Failure to follow this could cause damage to the cargo organizer . T o Open Storage Compartments 1. ...

  • Dodge Grand Caravan (2004) - page 139

    Cargo Organizer removal Unscrew the two plastic fasteners located on the floor of the rear of the cargo ar ea and remove the cargo or ganizer from the vehicle. NOTE: The cargo organizer must be removed to take out the third row seat. ROOF LUGGAGE RACK — IF EQUIPPED The crossbars and siderails are designed to carry the weight on vehicles equipped ...

  • Dodge Grand Caravan (2004) - page 140

    capacity of the vehicle. Be sure the total load of cargo inside the vehicle plus that on the external rack does not exceed the maximum vehicle load capacity . T o move the cross bars, press the upper edge of each cross bar button pass the detent, then move the cross bar to the desired position. Once the cross bar is in place, press the lower edge o ...

  • Dodge Grand Caravan (2004) - page 141

    CAUTION! • T o avoid damage to the roof rack and vehicle, do not exceed the maximum roof rack load capacity of 150 lbs (68 kg). Always distribute heavy loads as evenly as possible and secure the load appro- priately . • Long loads which extend over the windshield, such as wood panels or surfboards, or loads with large frontal area should be sec ...

  • Dodge Grand Caravan (2004) - page 142

    If the leveled vehicle is not moved for approximately 15 hours, the leveling system will bleed itself down. The vehicle must be driven to reset the system. W ARNING! Do not install the load leveling system on vehicles that are not equipped with Anti-Lock Brakes. V e- hicles without Anti-Lock Brakes (ABS) have a height-sensing proportioning valve. I ...

  • Dodge Grand Caravan (2004) - page 143

    UNDERST ANDING YOUR INSTRUMENT P ANEL CONTENTS m Instruments And Controls ................. 1 4 8 m Base Instrument Cluster .................. 1 4 9 m Instrument Cluster W ith T ach .............. 1 5 0 m Instrument Cluster Descriptions ............ 1 5 1 m Information Center — If Equipped .......... 1 5 9 ▫ T urn Signal Indicators ............ ...

  • Dodge Grand Caravan (2004) - page 144

    ▫ Power Switch, V olume Control ............ 1 6 2 ▫ Seek Button (Radio Mode) ............... 1 6 2 ▫ T uning ............................. 1 6 2 ▫ PTY (Program T ype) Button .............. 1 6 2 ▫ Balance ............................ 1 6 4 ▫ Fade .............................. 1 6 4 ▫ T one Control ........................ 1 6 4 ▫ ...

  • Dodge Grand Caravan (2004) - page 145

    ▫ Program Button 4 (Random Play) .......... 1 6 9 ▫ Mode .............................. 1 6 9 ▫ T ape CD Button ...................... 1 6 9 ▫ T ime Button ......................... 1 7 0 ▫ Scan Button ......................... 1 7 0 ▫ CD Changer Control Capability — If Equipped ........................... 1 7 0 m Sales Code RBQ—AM/ ...

  • Dodge Grand Caravan (2004) - page 146

    ▫ T ime Button ......................... 1 8 6 ▫ Changing Modes ...................... 1 8 6 ▫ Removing Discs From The CD Changer ..... 1 8 7 ▫ CD Changer Operation W ith The Changer O f f ............................... 1 8 7 m 6 Disc CD/Digital V ideo Disc (DVD) Changer — If Equipped .................. 1 8 7 ▫ Operating Instructions ? ...

  • Dodge Grand Caravan (2004) - page 147

    ▫ Manual Air Conditioning Operation ........ 2 0 3 ▫ Manual Rear Zone Climate Control — If Equipped ........................... 2 0 6 ▫ Infrared Three-Zone Automatic T emperature Control — If Equipped ................. 2 0 8 m Rear W indow Features ................... 2 1 9 ▫ Intermittent Rear W iper Operation — Manual T emperature Co ...

  • Dodge Grand Caravan (2004) - page 148

    INSTRUMENTS AND CONTROLS 148 UNDERST ANDING YOUR INSTRUMENT P ANEL I n f o r m a t i o n P r o v i d e d b y : ...

  • Dodge Grand Caravan (2004) - page 149

    BASE INSTRUMENT CLUSTER UNDERST ANDING YOUR INSTRUMENT P ANEL 149 4 I n f o r m a t i o n P r o v i d e d b y : ...

  • Dodge Grand Caravan (2004) - page 150

    INSTRUMENT CLUSTER WITH T ACH 150 UNDERST ANDING YOUR INSTRUMENT P ANEL I n f o r m a t i o n P r o v i d e d b y : ...

  • Dodge Grand Caravan (2004) - page 151

    INSTRUMENT CLUSTER DESCRIPTIONS 1. Fuel Gauge The pointer shows the level of fuel in the fuel tank when the ignition switch is in the ON position. 2. Low Fuel Light When the fuel level reaches approximately 3.0 gallons (1 1.0 liters) this light will turn on and remain on until fuel is added. 3. Liftgate Ajar This light turns on if the liftgate is n ...

  • Dodge Grand Caravan (2004) - page 152

    NOTE: The light may flash momentarily during sharp cornering maneuvers which change fluid level condi- tions. The vehicle should have service performed. If brake failure is indicated, immediate repair is neces- sary . W ARNING! Driving a vehicle with the brake light on is danger- ous. Part of the brake system may have failed. It will take longer to ...

  • Dodge Grand Caravan (2004) - page 153

    8. Anti-Lock Light This light monitors the Anti-Lock Brake System. The light will turn on when the ignition switch is turned to the ON position and may stay on for as long as four seconds. If the ABS light remains on or turns on while driving, it indicates that the Anti-Lock portion of the brake system is not functioning and that service is requir ...

  • Dodge Grand Caravan (2004) - page 154

    12. Engine T emperature W arning Light This light warns of an overheated engine condi- tion. If the engine is critically hot, a continuous chime will sound for 4 minutes. After the chime turns off, the engine will still be critically hot until the light turns off. 13. V ehicle Theft Alarm Light — If Equipped This light will flash for approximatel ...

  • Dodge Grand Caravan (2004) - page 155

    W ARNING! A hot engine cooling system is dangerous. Y ou or others could be badly burned by steam or boiling coolant. Y ou may want to call a service center if your vehicle overheats. If you decide to look under the hood yourself, see Section 7 of this manual. Follow the warnings under the Cooling System Pressure Cap paragraph. 15. W asher Fluid Li ...

  • Dodge Grand Caravan (2004) - page 156

    engine start. The vehicle should be serviced if the light stays on through several of your typical driving cycles. In most situations the vehicle will drive normally and will not requir e towing. The Malfunction Indicator Light flashes to alert to serious conditions that could lead to immediate loss of power or severe catalytic converter damage. Th ...

  • Dodge Grand Caravan (2004) - page 157

    20. Odometer/T rip Odometer The odometer shows the total distance the vehicle has been driven. U.S. federal regulations requir e that upon transfer of vehicle ownership, the seller certify to the purchaser the correct mileage that the vehicle has been driven. There- fore, if the odometer reading is changed during repair or replacement, be sure to k ...

  • Dodge Grand Caravan (2004) - page 158

    When the tire pressure monitoring system warning light is lit, one or more of your tires is significantly underin- flated. Y ou should stop and check your tires as soon as possible, and inflate them to the proper pressur e as indicated on the tire and loading information placar d. Driving on a significantly underinflated tire causes the tire to ove ...

  • Dodge Grand Caravan (2004) - page 159

    INFORMA TION CENTER — IF EQUIPPED T urn Signal Indicators The arrow will flash with the exterior turn signal when the turn signal lever is operated. If the vehicle electronics sense that the vehicle has traveled about one mile with the turn signals on, a chime will sound to alert you to turn the signals off. If either indicator flashes at a rapid ...

  • Dodge Grand Caravan (2004) - page 160

    Clock Setting Procedure 1. T urn the ignition switch to the ON or ACC position and press the time button. Using the tip of a ballpoint pen or similar object, press either the hour (H) or minute (M) buttons on the radio. 2. Press the H button to set hours or the M button to set minutes. The time setting will increase each time you press a button. RA ...

  • Dodge Grand Caravan (2004) - page 161

    AM Reception AM sound is based on wave amplitude, so AM reception can be disrupted by such things as lightning, power lines and neon signs. FM Reception Because FM transmission is based on frequency varia- tions, interference that consists of amplitude variations can be filtered out, leaving the reception relatively clear , which is the major featu ...

  • Dodge Grand Caravan (2004) - page 162

    Power Switch, V olume Control Press the ON/VOL control to turn the radio on. T urn the volume control clockwise to increase the volume. The volume will be displayed and continuously updated while the button is pressed. Seek Button (Radio Mode) Press and release the Seek button to search for the next station in either the AM or FM mode. Press the to ...

  • Dodge Grand Caravan (2004) - page 163

    Program T ype Radio Display News News Nostalgia Nostalga Oldies Oldies Personality Persnlty Public Public Rhythm and Blues R & B Religious Music Rel Musc Religious T alk Rel T alk Rock Rock Soft Soft Soft Rock Soft Rck Soft Rhythm and Blues Soft R&B Sports Sports T alk T alk T op 40 T op 40 W eather W eather By pressing the SEEK button when ...

  • Dodge Grand Caravan (2004) - page 164

    Balance The Balance control adjusts the left-to-right speaker bal- ance. Push in the button and it will pop out. Adjust the balance and push the button back in. The balance will be displayed and continuously updated while the button is pressed. Fade The Fade control provides for balance between the front and rear speakers. Push in the button and it ...

  • Dodge Grand Caravan (2004) - page 165

    T o Set The Radio Push-button Memory When you are receiving a station that you wish to commit to push-button memory , press the SET button. SET 1 will show in the display window . Select the push-button you wish to lock onto this station and press and release that button. If a station is not selected within 5 seconds after pressing the SET button, ...

  • Dodge Grand Caravan (2004) - page 166

    Press the SEEK button up or down to move the track number to skip forward or backward 1 to 6 selections. Press the SEEK button once to move 1 selection, twice to move 2 selections, etc. Fast Forward (FF) Press the FF button up momentarily to advance the tape in the direction that it is playing. The tape will advance until the button is pressed agai ...

  • Dodge Grand Caravan (2004) - page 167

    Pinch Roller Release If ignition power or the radio ON/OFF switch ar e turned off, the pinch roller will automatically retract to pr otect the tape from any damage. When power is restor ed to the tape player , the pinch roller will automatically reengage and the tape will resume play . Noise Reduction The Dolby Noise Reduction System* is on wheneve ...

  • Dodge Grand Caravan (2004) - page 168

    If the volume control is ON, the unit will switch from radio to CD mode and begin to play . The display will show the track number and index time in minutes and seconds. Play will begin at the start of track one. NOTE: • Y ou may eject a disc with the radio OFF . The ignition switch must be in the ON or ACC position to insert a disc with the radi ...

  • Dodge Grand Caravan (2004) - page 169

    FF/TUNE/RW Press FF (Fast Forward) and the CD player will begin to fast forward until FF is released. The RW ( Reverse) button works in a similar manner . Program Button 4 (Random Play) Press this button while the CD is playing to activate Random Play . This feature plays the tracks on the se- lected disc in random order to provide an interesting c ...

  • Dodge Grand Caravan (2004) - page 170

    Time Button Press this button to change the display from elapsed CD playing time to time of day . Scan Button Press this button to play the first 10 seconds of each track. T o stop the scan function, press the button a second time. CD Changer Control Capability — If Equipped This radio is compatible with a remote mounted CD changer available thro ...

  • Dodge Grand Caravan (2004) - page 171

    CD Diagnostic Indicators When driving over a very r ough r oad, the CD player may skip momentarily . Skipping will not damage the disc or the player , and play will resume automatically . As a safeguard and to protect your CD player , one of the following warning symbols may appear on your display . A CD HOT symbol indicates the player is too hot. ...

  • Dodge Grand Caravan (2004) - page 172

    NOTE: Power to operate the radio is controlled by the ignition switch. It must be in the ON or ACC position to operate the radio. Mode Press the MODE button repeatedly to select between AM, FM, the CD changer and Sirius Satellite Radio™ (if equipped). The display will show ST when a stereo station is received. T o select Sirius Satellite Radio™ ...

  • Dodge Grand Caravan (2004) - page 173

    Fade The Fade control provides for balance between the front and rear speakers. Press the F ADE button in and it will pop out. Adjust the balance and push the button back in. T one Control The tone controls affect the Bass and T reble frequency bands. Each is contr olled by a slider control with a detent at the mid position. Moving a control up or ...

  • Dodge Grand Caravan (2004) - page 174

    General Information This radio complies with Part 15 of FCC rules and with RSS-210 of Industry Canada. Operation is subject to the following conditions: 1. This device may not cause harmful interference, 2. This device must accept any interference received, including interference that may cause undesired opera- tion. NOTE: Changes or modifications ...

  • Dodge Grand Caravan (2004) - page 175

    show the disc number , the track number , and index time in minutes and seconds. Play will begin at the start of track 1. LOAD/ EJT — Load Press the LOAD/ EJT button and the button with the corresponding number wher e the CD is being loaded. After the radio displays “load” insert the CD into the player . Radio display will show “loading” ...

  • Dodge Grand Caravan (2004) - page 176

    FF/TUNE/R W Press FF (Fast Forward) and the CD player will begin to fast forward until FF is released. The RW ( Reverse) button works in a similar manner . Random Play — SET / RND Press the RND button while the CD is playing to activate Random Play . This feature plays the tracks on the disc in random order to provide an interesting change of pac ...

  • Dodge Grand Caravan (2004) - page 177

    Program T ype Radio Display Foreign Language Language News News Nostalgia Nostalga Oldies Oldies Personality Persnlty Public Public Rhythm and Blues R & B Religious Music Rel Musc Religious T alk Rel T alk Rock Rock Soft Soft Soft Rock Soft Rck Soft Rhythm and Blues Soft R&B Sports Sports T alk T alk T op 40 T op 40 W eather W eather By pre ...

  • Dodge Grand Caravan (2004) - page 178

    T ime Press the TIME button to change the display from elapsed CD playing time to time of day . SALES CODE RBK—AM/ FM STEREO RADIO WITH CD PLA YER AND CD CHANGER CONTROLS Radio Operation Power/V olume Control Press the ON/VOL control to turn the radio on. T urn the volume control clockwise to increase the volume. NOTE: Power to operate the radio ...

  • Dodge Grand Caravan (2004) - page 179

    the radio will continue to tune until you release the button. The frequency will be displayed and continu- ously updated while the button is pressed. Balance The Balance control adjusts the left-to-right speaker bal- ance. Press the BAL button in and it will pop out. Adjust the balance and push the button back in. Fade The Fade control provides for ...

  • Dodge Grand Caravan (2004) - page 180

    both AM and FM. This allows a total of 10 AM and 10 FM stations to be locked into push-button memory . The stations stored in SET 2 memory can be selected by pressing the push-button twice. Every time a preset button is used a corresponding button number will be displayed. T ime Press the TIME button to change the display between radio frequency an ...

  • Dodge Grand Caravan (2004) - page 181

    If you insert a disc with the ignition ON and the radio OFF , the display will show the time of day . If the power is ON, the unit will switch from radio to CD mode and begin to play when you insert the disc. The display will show the track number and index time in minutes and seconds. Play will begin at the start of track one. Seek Press the top o ...

  • Dodge Grand Caravan (2004) - page 182

    Mode Press the MODE button repeatedly to select between the CD player , the optional remote CD changer and the Satellite Radio (if equipped). When Satellite Radio (if equipped) is selected “SA” will appear in your radio display . A CD or tape may remain in the player while in the Satellite mode. T ime Press the TIME button to change the display ...

  • Dodge Grand Caravan (2004) - page 183

    Random Play (RND) Press the Random button to play the tracks on the selected disc in random or der for an interesting change of pace. Random can be cancelled by pr essing the button a second time or by ejecting the CD from the changer . CD Diagnostic Indicators When driving over a very r ough r oad, the CD player may skip momentarily . Skipping wil ...

  • Dodge Grand Caravan (2004) - page 184

    Radio Display Messages Y our radio has been designed to display certain messages when a problem is detected with the CD player . 6 DISC CD CHANGER — IF EQUIPPED The CD changer is located below the radio in the instrument panel. The changer plays only 4 3 ⁄ 4 inch (12 cm) discs. The changer holds up to 6 discs. Each disc is loaded and ejected th ...

  • Dodge Grand Caravan (2004) - page 185

    Loading the CD Changer When inserting the first CD into the changer if the radio is on, wait until the single slot is illuminated on both sides and simply insert the first disc. T o insert additional CDs into the changer , the instructions follow: 1. Select and press any numbered button without an illuminated light above it. 2. Insert the CD while ...

  • Dodge Grand Caravan (2004) - page 186

    Mode Button Press this button to toggle between radio and cd modes. Program Button 1 Press this button to play the next available disc. Program Button 4 (Random Play) Press this button while the CD is playing to activate Random Play . This feature plays the selections on the current compact disc in random order to provide an interesting change of p ...

  • Dodge Grand Caravan (2004) - page 187

    Removing Discs from the CD Changer If ther e is a single CD in the changer , press the EJT button and the CD will eject. If the CD is not removed within 15 seconds, it will automatically reload into the CD changer . T o eject additional CDs from the changer , first select the numbered button wher e the CD is located and then press the EJT button. C ...

  • Dodge Grand Caravan (2004) - page 188

    Operating Instructions — CD/DVD Changer Loading The CD/DVD Changer The CD/DVD changer is a multi-disc changer , and will accept up to six discs. Gently insert one disc into the CD/DVD changer with the label facing up. The disc will automatically be pulled into the CD/DVD changer . T o insert additional discs into the changer , follow the instruct ...

  • Dodge Grand Caravan (2004) - page 189

    • If you insert a disc with the ignition ON and the radio OFF , the DVD will automatically be pulled into the DVD changer and the display will show the time of day . EJECT (EJT) Button If there is a single disc in the changer , press the EJT button and the disc will eject. The unit will switch to the radio mode. If you do not remove the disc with ...

  • Dodge Grand Caravan (2004) - page 190

    MENU Button This button only functions in the DVD video mode. Press this button once to go to the on-screen menu, press the button a second time to go to the main menu. When the DVD is in stop mode, pressing the menu button for 3 seconds will display the set-up screen. P AUSE/STOP/ PLA Y Button This button only functions in the DVD video mode. Pres ...

  • Dodge Grand Caravan (2004) - page 191

    Channel Button Press this button to select between channel “A” or channel “B”, or if interference is hear d through the headphones. Remote Control Battery Service • T o replace the batteries for the remote control slide the cover rearwar d. The replacement batteries for the remote control are two AAA batteries. Operating Instructions — ...

  • Dodge Grand Caravan (2004) - page 192

    3. Brightness Button Changes the brightness of the screen picture. Operating Instructions — Headphones 1. ON/OFF Button 2. Scan Button 3. V olume Control 4. LED 192 UNDERST ANDING YOUR INSTRUMENT P ANEL I n f o r m a t i o n P r o v i d e d b y : ...

  • Dodge Grand Caravan (2004) - page 193

    Power Button Pressing the power button will turn the headphones ON/OFF . NOTE: • The headphones will turn off automatically and the red LED will illuminate for approximately 2 minutes when the radio or rear audio/video system is turned off. • The rear audio/video system must be turned ON before sound can be heard from the headphones. V olume Co ...

  • Dodge Grand Caravan (2004) - page 194

    Headphone Battery Service • Using a key or similar flat object insert into the slot. • Pry on the release tab to open the cover . • Replace the batteries and reinstall the cover . The replacement batteries for the headphones are three AAA batteries. General Information This device complies with part 15 of the FCC rules and RSS 210 of Industry ...

  • Dodge Grand Caravan (2004) - page 195

    NOTE: Follow the manufactures instructions for the correct colors when connecting the RCA cables. Operating Instructions — Video Games/Camcorders A video game unit or camcorder can be connected to the rear audio/video system. Connect the cables to the RCA jacks located on the front of the CD/DVD changer . NOTE: T o operate a video game unit a DC ...

  • Dodge Grand Caravan (2004) - page 196

    system. Pr essing the top of the r ocker switch will incr ease the volume and pressing the bottom of the rocker switch will decrease the volume. Pressing the center button changes the operation of the radio from AM to FM to T ape or CD mode depending on which radio is in the vehicle. The left hand rocker switch has a push button in the center . The ...

  • Dodge Grand Caravan (2004) - page 197

    CD Player Pressing the top of the switch once will go to the next track on the CD. Pressing the bottom of the switch once will go to the beginning of the current track or to the beginning of the previous track if it is within one second after the current track begins to play . If you press the switch up or down twice it plays the second track, thre ...

  • Dodge Grand Caravan (2004) - page 198

    turned all the way down. T o prevent this, you should periodically clean the head with a commercially available WET cleaning cassette. As preventive maintenance, clean the head about every 30 hours of use. If you wait until the head becomes very dirty (noticeably poor sound), it may not be possible to remove all deposits with a simple WET cleaning ...

  • Dodge Grand Caravan (2004) - page 199

    CLIMA TE CONTROLS The Air Conditioning and Heating System is designed to make you comfortable in all types of weather . Manual Air Conditioning and Heating System Front Blower Control The Front Blower Control selects whether the Cli- mate Control System is ON or OFF . When the blower control is set to the O (OFF) position the fr ont blower will tur ...

  • Dodge Grand Caravan (2004) - page 200

    Dual Zone T emperature Control — If Equipped W ith the Dual Zone T emperature Control System, each front seat occupant can independently control the tem- perature of air coming from the outlets on their side of the vehicle. This is accomplished by having a separate temperature control lever for both the driver and front seat passenger . The blue ...

  • Dodge Grand Caravan (2004) - page 201

    Panel Mode Air comes from the outlets in the instrument panel. Each of these outlets can be individually adjusted to direct the flow of air . Moving the air vane knob on the center outlets down, will close off the air flow from the center outlets. The thumbwheel next to the outboard outlets can be rotated to regulate or shut off the air flow from t ...

  • Dodge Grand Caravan (2004) - page 202

    NOTE: In many temperature lever positions, the bi- level mode is designed to provide cooler air out of the panel outlets and warmer air from the floor outlets. Floor Mode Air comes from the floor outlets. A slight amount of air is directed through the defrost and side window demister outlets. Mix Mode Air comes fr om the floor , defr ost and side w ...

  • Dodge Grand Caravan (2004) - page 203

    Defrost Mode Air comes from the windshield and side window demist outlets. Use this setting when necessary to defrost your windshield and side windows. NOTE: For impr oved safety , the compr essor is activated and the recirculation mode is deactivated when Mix or Defrost modes are selected. This is done to assist in drying the air and it will help ...

  • Dodge Grand Caravan (2004) - page 204

    • If your air conditioning performance seems lower than expected, check the A/C air filter and the front of the A/C condenser for an accumulation of dirt or insects. The A/C condenser is located in front of the radiator . The A/C air filter is located under the instrument panel on the passenger side. • Fabric type fascia protectors tend to bloc ...

  • Dodge Grand Caravan (2004) - page 205

    A/C Recirculation Programming The recirculation control is programmed to cancel the recir culation mode when the ignition key is turned OFF and will reset to outside air mode when the ignition key is turned ON. The frequent use of outside air will help keep odors from building up within the air conditioner- heater housing. It is recommended that th ...

  • Dodge Grand Caravan (2004) - page 206

    Manual Rear Zone Climate Control — If Equipped The Manual Rear Zone Climate Control system has floor air outlets to the rear of the right side sliding door and overhead outlets at each outboard rear seating position. The unit provides warm or cool air through the floor and upper outlets. The rear blower and temperature contr ols for the rear seat ...

  • Dodge Grand Caravan (2004) - page 207

    speed positions. This allows the second seat occupants to control the volume of air circulated in the rear of the vehicle. CAUTION! Interior air enters the Manual Rear Zone Climate Control system through an intake grille located in the passenger side trim panel behind the third seat. The heater outlets are located in the passenger side trim panel j ...

  • Dodge Grand Caravan (2004) - page 208

    temperature selection follows the setting of the driv- er’s temperature control on the front climate control unit. The rear mode selection follows the setting of the front mode control. Rear Economy Mode If rear economy mode is desired, set the center knob on the front control unit to the “REAR” position. T urn the A/C button OFF and select a ...

  • Dodge Grand Caravan (2004) - page 209

    display along with “HI” or “LO”. The system will then automatically regulate the amount of air flow . Next, dial in the temperature you would like the system to maintain by pressing the driver’s or passenger’s temperature con- trol button. The rear temperature can only be adjusted from the front when the “REAR SYSTEM” knob on the fr ...

  • Dodge Grand Caravan (2004) - page 210

    • The “DELA Y” symbol will flash to indicate that the feature as been disabled. This feature may be enabled using the following proce- dure: • Press and hold the Heated Rear W indow and Auto HI buttons for 5 seconds. • The “DELA Y” symbol will flash to indicate that the feature as been enabled. Power Button This button turns the entir ...

  • Dodge Grand Caravan (2004) - page 211

    Panel Mode Air comes from the outlets in the instrument panel. Each of these outlets can be individually adjusted to direct the flow of air . Moving the air vane knob on the center outlets down, will close off the air flow from the center outlets. The thumbwheel next to the outboard outlets can be rotated to regulate or shut off the air flow from t ...

  • Dodge Grand Caravan (2004) - page 212

    NOTE: In many temperatur e positions, the bi-level mode is designed to provide cooler air out of the panel outlets and warmer air from the floor outlets. Floor Mode Air comes from the floor outlets. A slight amount of air is directed through the defrost and side window demister outlets. Mix Mode Air comes fr om the floor , defr ost and side window ...

  • Dodge Grand Caravan (2004) - page 213

    Defrost Mode Air comes from the windshield and side window demist outlets. Use this setting when necessary to defrost your windshield and side windows. Depress the “A/C” button to turn on and off the air conditioning during manual operation only . Cool dehumidified air comes through the outlets selected by the Mode Control. T o turn off the air ...

  • Dodge Grand Caravan (2004) - page 214

    improve window clearing operation. Recirculation will be disabled automatically if these modes are selected. Auxiliary Rear Automatic T emperature Control — If Equipped The Rear Automatic T emperature Control System has floor air outlets to the rear of the right side sliding door and overhead outlets at each outboar d rear seating position. The u ...

  • Dodge Grand Caravan (2004) - page 215

    Operation of the rear system is quite simple. Begin by rotating the rear system center control knob on the front A TC contr ol unit to the “REAR CONTROL” position, this illuminates an “UNLOCK” symbol in the rear display . Next, rotate the Rear Blower Control and the Rear Mode Control to the “AUTO” positions. Select the temperature you w ...

  • Dodge Grand Caravan (2004) - page 216

    CAUTION! Interior air enters the Rear Automatic T emperature Control System through an intake grille located in the passenger side trim panel behind the third seat. The heater outlets are located in the passenger side trim panel just behind the sliding door . Do not block or place objects directly in front of the inlet grille or heater outlets. The ...

  • Dodge Grand Caravan (2004) - page 217

    Bi-Level Mode Air comes from both the headliner outlets and the floor outlets. NOTE: In many temperatur e positions, the bi-level mode is designed to provide cooler air out of the head- liner outlets and warmer air from the floor outlets. Headliner Mode Air comes from the outlets in the headliner . Each of these outlets can be individually adjusted ...

  • Dodge Grand Caravan (2004) - page 218

    W indow Fogging V ehicle windows tend to fog on the inside in mild rainy or humid weather . T o clear the windows, use the A/C, P ANEL and blower controls. Direct the panel outlets toward the side windows. Do not use the Recirculation mode without A/C for long periods as fogging may occur . Interior fogging on the windshield can be quickly re- move ...

  • Dodge Grand Caravan (2004) - page 219

    A/C Air Filter — If Equipped The climate contr ol system filters out dust, pollen and some odors from the air . Strong odors can not be totally filtered out. Refer to section 7 “Air Conditioning” for filter replacement instructions. REAR WINDOW FEA TURES Intermittent Rear Wiper Operation — Manual T emperature Control Only The controls are l ...

  • Dodge Grand Caravan (2004) - page 220

    V ehicles equipped with Automatic T emperature Control, the contr ols for these featur es are located in the middle of the instrument panel above the radio. Rear Wiper Operation — Automatic T emperature Control Only Press this button to have the rear wiper have a continuous wipe. When the ignition switch is in the ON/RUN position, the rear wiper ...

  • Dodge Grand Caravan (2004) - page 221

    Rear W asher Operation — Automatic T emperature Control Only Press and hold the button as long as spray is desired. If the switch is depressed while the wipers are on, the wipers will operate for a few seconds after the switch is released then r esume the previously set mode of intermittent wiper or continuous wipe. If the switch is depressed whe ...

  • Dodge Grand Caravan (2004) - page 222

    Electric Rear Window Defroster — If Equipped Press this button to turn on the rear window defroster and the optional heated mirrors. A light will show that the defroster is on. The defroster automati- cally turns off after about 10 minutes of operation. If your vehicle is equipped with Infrared Three-Zone Automatic T emperature Control the rear d ...

  • Dodge Grand Caravan (2004) - page 223

    ST ARTING AND OPERA TING CONTENTS m Starting Procedur es ..................... 2 2 6 ▫ 2.4L Engine ......................... 2 2 6 ▫ 3.3L And 3.8L Engine .................. 2 2 8 m Engine Block Heater — If Equipped ......... 2 3 0 m Automatic T ransmission .................. 2 3 1 ▫ Brake/T ransmission Interlock System ....... 2 3 2 ▫ Aut ...

  • Dodge Grand Caravan (2004) - page 224

    ▫ T ire Loading And T ire Pressure ........... 2 4 7 m T ires—General Information ................ 2 5 1 ▫ T ire Pressur e ......................... 2 5 1 ▫ T ire Inflation Pressur es ................. 2 5 2 ▫ Radial-Ply T ires ...................... 2 5 5 ▫ Compact Spare T ire — If Equipped ......... 2 5 5 ▫ T ire Spinning ........ ...

  • Dodge Grand Caravan (2004) - page 225

    ▫ Gasoline/Oxygenate Blends .............. 2 6 7 ▫ MMT In Gasoline ..................... 2 6 7 ▫ Sulfur In Gasoline ..................... 2 6 8 ▫ Materials Added T o Fuel ................ 2 6 8 ▫ Fuel System Cautions .................. 2 6 9 ▫ Carbon Monoxide W arnings .............. 2 6 9 m Adding Fuel .......................... 2 7 0 ...

  • Dodge Grand Caravan (2004) - page 226

    ST ARTING PROCEDURES CAUTION! Long periods of engine idling, especially at high engine speeds, can cause excessive exhaust tempera- tures which can damage your vehicle. Do not leave your vehicle unattended with the engine running. W ARNING! Do not leave animals or children inside parked vehicles in hot weather; interior heat build up may cause seri ...

  • Dodge Grand Caravan (2004) - page 227

    Extremely Cold W eather (below 2 29°C or 2 20°F). T o insure reliable starting at these temperatures, use of an externally power ed electric engine block heater (available from your dealer) is recommended. W ARNING! Do not attempt to push or tow your vehicle to get it started. V ehicles equipped with an automatic trans- mission cannot be started ...

  • Dodge Grand Caravan (2004) - page 228

    CAUTION! T o prevent damage to the starter , do not crank the engine for more than 15 seconds at a time. W ait 10 to 15 seconds before trying again. If the engine has been flooded, it may start to run, but not have enough power to continue running when the key is released. If this occurs, continue cranking with the accel- erator pedal pushed all th ...

  • Dodge Grand Caravan (2004) - page 229

    W ARNING! Do not attempt to push or tow your vehicle to get it started. V ehicles equipped with an automatic trans- mission cannot be started this way . Unburned fuel could enter the catalytic converter and once the engine has started, ignite and damage the converter and vehicle. If the vehicle has a discharged battery , booster cables may be used ...

  • Dodge Grand Caravan (2004) - page 230

    CAUTION! T o prevent damage to the starter , do not crank the engine for more than 15 seconds at a time. W ait 10 to 15 seconds before trying again. If the engine has been flooded, it may start to run, but not have enough power to continue running when the key is released. If this occurs, continue cranking up to 15 seconds with the accelerator peda ...

  • Dodge Grand Caravan (2004) - page 231

    W ARNING! Remember to disconnect the cord before driving. Damage to the 1 10-1 15 volt electrical cord could cause electrocution. AUTOMA TIC TRANSMISSION CAUTION! Damage to the transmission may occur if the follow- ing precautions are not observed: • Shift into P ARK only after the vehicle has come to a complete stop. • Shift into or out of REV ...

  • Dodge Grand Caravan (2004) - page 232

    W ARNING! It is dangerous to shift the selector lever out of “P” or “N” if the engine speed is higher than idle speed. If your foot is not firmly on the brake pedal, the vehicle could accelerate quickly forward or in re- verse. Y ou could lose control of the vehicle and hit someone or something. Only shift into gear when the engine is idlin ...

  • Dodge Grand Caravan (2004) - page 233

    Reset Mode - Electronic T ransmission The transmission is monitored electronically for abnor- mal conditions. If a condition is detected that could cause damage, the transmission automatically shifts into sec- ond gear . The transmission remains in second gear despite the forward gear selected. Park (P), Reverse (R), and Neutral (N) will continue t ...

  • Dodge Grand Caravan (2004) - page 234

    Apply parking brake when leaving vehicle in this range. • “R” Reverse Shift into this range only after the vehicle has come to a complete stop. • “N” Neutral Engine may be started in this range. • “D” Overdrive For most city and highway driving, it pr ovides smoothest upshifts and downshifts and best fuel economy . When frequent t ...

  • Dodge Grand Caravan (2004) - page 235

    transmission operating temperature exceeds acceptable limits. This is done to prevent transmission damage due to overheating. ALL WHEEL DRIVE — IF EQUIPPED This feature provides full time, on-demand, All Wheel Drive (A WD). The system is automatic with no driver inputs or additional driving skills requir ed. Under nor- mal driving conditions, the ...

  • Dodge Grand Caravan (2004) - page 236

    Park position. T o release the parking brake, pull out on the parking brake release located on the left side of the instrument panel. When parking on a hill, it is important to set the parking brake before placing the gear selector in Park, otherwise the load on the transmission locking mechanism may make it difficult to move the selector out of pa ...

  • Dodge Grand Caravan (2004) - page 237

    W ARNING! Be sure the parking brake is fully disengaged before driving: failure to do so can lead to brake failure, and an accident. BRAKE SYSTEM In the event power assist is lost for any reason (for example, repeated brake applications with the engine off), the brakes will still function. The effort requir ed to brake the vehicle will be much grea ...

  • Dodge Grand Caravan (2004) - page 238

    The ABS light monitors the Anti-Lock Brake Sys- tem. The light will come on when the ignition switch is turned to the ON position and may stay on for as long as four seconds. If the ABS light remains on or comes on while driving, it indicates that the Anti-Lock portion of the brake system is not functioning and that service is requir ed. However , ...

  • Dodge Grand Caravan (2004) - page 239

    • and a slight drop or fall away of the brake pedal at the end of the stop. These are all normal characteristics of ABS. W ARNING! The Anti-Lock Brake System contains sophisticated electronic equipment that may be susceptible to interference caused by improperly installed or high output radio transmitting equipment. This interfer- ence can cause ...

  • Dodge Grand Caravan (2004) - page 240

    All vehicle wheels and tires must be the same size and type and tires must be properly inflated to produce accurate signals for the computer . POWER STEERING The standard power steering system will give you good vehicle response and increased ease of maneuverability in tight spaces. The system will provide mechanical steering capability if power as ...

  • Dodge Grand Caravan (2004) - page 241

    TRACTION CONTROL — IF EQUIPPED The T raction Control System reduces wheel slip and maintains traction at the driving (fr ont) wheels. The system reduces wheel slip by engaging the brake on the wheel that is losing traction (spinning). The system operates at speeds below 35 mph (56 km/h). The system is always in the “stand by” mode unless, • ...

  • Dodge Grand Caravan (2004) - page 242

    NOTE: Extended heavy use of T raction Control may cause the system to deactivate and turn on the TRAC and the OFF indicators located in the instrument cluster . This is to prevent overheating of the brake system and is a normal condition. The system will remain disabled for about 4 minutes until the brakes have cooled. The system will automatically ...

  • Dodge Grand Caravan (2004) - page 243

    • European Metric tire sizing is based on European design standards. T ires designed to this standard have the tire size molded into the sidewall beginning with the section width. The letter 9 P 9 is absent from this tire size designation. Example: 215/65R15 96H • L T(Light T ruck)-Metric tire sizing is based on U.S. design standards. The size ...

  • Dodge Grand Caravan (2004) - page 244

    T ire Sizing Chart EXAMPLE: Size Designation: P = Passenger car tire size based on U.S. design standards ( ....blank.... ( = Passenger car tire based on European design standards L T = Light T ruck tire based on U.S. design standards T = T emporary Spare tire 31 = Overall Diameter in Inches (in) 215 = Section W idth in Milimeters (mm) 65 = Aspect R ...

  • Dodge Grand Caravan (2004) - page 245

    EXAMPLE: Service Description: 95 = Load Index —A numerical code associated with the maximum load a tire can carry . H = Speed Symbol —A symbol indicating the range of speeds at which a tire can carry a load corresponding to its load index under certain operating conditions. —The maximum speed corresponding to the Speed Symbol should only be a ...

  • Dodge Grand Caravan (2004) - page 246

    Tire Identification Number (TIN) The TIN may be found on one or both sides of the tire however the date code may only be on one side. T ires with white sidewalls will have the full TIN including date code located on the white sidewall side of the tire. Look for the TIN on the outboard side of black sidewall tires as mounted on the vehicle. If the T ...

  • Dodge Grand Caravan (2004) - page 247

    Tire Loading and Tire Pressure T ire Placard Location NOTE: Some vehicles have a “T ire and Loading Infor- mation” placard located on the driver’s side “B” pillar . T ire and Loading Information Placard This placard tells you important information about the, 1) number of people that can be carried in the vehicle 2) the total weight your v ...

  • Dodge Grand Caravan (2004) - page 248

    Loading The vehicle maximum load on the tire must not exceed the load carrying capacity of the tire on your vehicle. Y ou will not exceed the tire’s load carrying capacity if you adhere to the loading conditions, tire size and cold tire inflation pressur es specified on the T ire and Loading Information placard and the V ehicle Loading section of ...

  • Dodge Grand Caravan (2004) - page 249

    Steps for Determining Correct Load Limit 1. Locate the statement “The combined weight of occu- pants and cargo should never exceed XXX pounds” on your vehicle’s placard. 2. Determine the combined weight of the driver and passengers that will be riding in your vehicle. 3. Subtract the combined weight of the driver and pas- sengers from XXX kil ...

  • Dodge Grand Caravan (2004) - page 250

    250 ST ARTING AND OPERA TING I n f o r m a t i o n P r o v i d e d b y : ...

  • Dodge Grand Caravan (2004) - page 251

    W ARNING! Overloading of your tire is dangerous. Overloading can cause tire failure, af fect vehicle handling, and increase your stopping distance. Use tires of the recommended load capacity for your vehicle-never overload them. TIRES—GENERAL INFORMA TION Tire Pressure Proper tire inflation pressure is essential to the safe and satisfactory opera ...

  • Dodge Grand Caravan (2004) - page 252

    2. Economy— Improper inflation pressur es can cause uneven wear patterns to develop across the tire tread. These abnormal wear patterns will reduce tread life r esulting in a need for earlier tire replacement. Underinflation also increases tire rolling resistance and results in higher fuel consumption. 3. Ride Comfort and V ehicle Stability— Pr ...

  • Dodge Grand Caravan (2004) - page 253

    The pressure should be checked and adjusted as well as inspecting for signs of tir e wear or visible damage at least once a month. Use a good quality pocket-type gauge to check tire pressur e. Do not make a visual judgement when determining pr oper inflation. Radial tir es may look properly inflated even when they are underinflated. CAUTION! After ...

  • Dodge Grand Caravan (2004) - page 254

    T ire pressur e may increase from 2 to 6 psi (13 to 40 kPa) during operation. DO NOT reduce this normal pressur e build up or your tire pressure will be too low . T ire Pressures for High Speed Operation The manufacturer advocates driving at safe speeds within posted speed limits. Where speed limits or condi- tions are such that the vehicle can be ...

  • Dodge Grand Caravan (2004) - page 255

    Radial-Ply Tires W ARNING! Combining radial ply tires with other types of tires on your vehicle will cause your vehicle to handle poorly . The instability could cause an accident. Al- ways use radial ply tires in sets of four (or 6, in case of trucks with dual rear wheels). Never combine them with other types of tires. Cuts and punctures in radial ...

  • Dodge Grand Caravan (2004) - page 256

    Do not install a wheel cover or attempt to mount a conventional tire on the compact spare wheel, since the wheel is designed specifically for the compact spare. CAUTION! Because of the reduced ground clearance, do not take your vehicle through an automatic car wash with the compact spare installed. Damage to the vehicle may result. Tire Spinning Wh ...

  • Dodge Grand Caravan (2004) - page 257

    These indicators are molded into the bottom of the tread grooves and will appear as bands when the tread depth becomes 1/16 inch (2 mm). When the indicators appear in 2 or more adjacent gr ooves, the tir e should be replaced. Many states have laws requiring tire replacement at this point. Replacement Tires The tires on your new vehicle provide a ba ...

  • Dodge Grand Caravan (2004) - page 258

    W ARNING! • Do not use a tire, wheel size or rating other than that specified for your vehicle. Some combinations of unapproved tires and wheels may change suspen- sion dimensions and performance characteristics, resulting in changes to steering, handling, and brak- ing of your vehicle. This can cause unpredictable handling and stress to steering ...

  • Dodge Grand Caravan (2004) - page 259

    Improper alignment will not cause vehicle vibration. V ibration may be a r esult of tire and wheel out-of- balance. Proper balancing will reduce vibration and avoid tire cupping and spotty wear . ALL WHEEL DRIVE (A WD) — IF EQUIPPED CAUTION! All Wheel Drive (A WD) vehicles must have the same size and type tires on all wheel positions. Unequal tir ...

  • Dodge Grand Caravan (2004) - page 260

    are significantly underinflated. It is particularly impor- tant, therefore, for you to check the tire pressure in all of your tires regularly and maintain proper pressur e. 1,2,3, OR 4 TIRE(S) LOW PRESSURE Low tire pressur e levels of 28 psi [1.9 bars] (193 kPa) or less detected in one or more tires. Inspect all tires for pr oper inflation pressure ...

  • Dodge Grand Caravan (2004) - page 261

    TIRE PRESSURE NOW A V AILABLE The TPM system is functioning normally and the external interference is no longer affecting the system. SP ARE TIRE IN USE? YES/NO The TPM system requires mor e information to determine the correct mode of operation, one or more of the vehicle active tires has been replaced by the spare, a wheel rim not equipped with a ...

  • Dodge Grand Caravan (2004) - page 262

    CAUTION! The TPM system has been optimized for the original equipment tires and wheels. TPM system pressures have been established for the tire size equipped on your vehicle. Undesirable operation or sensor dam- age may result when using replacement equipment that is not of the same size, type, and/or style. After-market wheels can cause sensor dam ...

  • Dodge Grand Caravan (2004) - page 263

    General Information This device complies with part 15 of the FCC rules and RSS 210 of Industry Canada. Operation is subject to the following conditions: • This device may not cause harmful interference. • This device must accept any interference received, including interference that may cause undesired op- eration. The tire pressure sensors are ...

  • Dodge Grand Caravan (2004) - page 264

    CAUTION! T o avoid damage to your vehicle or tires, observe the following precautions: • Because of restricted chain clearance between tires and other suspension components, it is important that only chains in good condition are used. Broken chains can cause serious damage. Stop the vehicle immediately if noise occurs that could indicate chain br ...

  • Dodge Grand Caravan (2004) - page 265

    Snow tires generally have lower speed ratings than what was originally equipped with your vehicle and should not be operated at sustained speeds over 75 mph (120 km/h). TIRE ROT A TION RECOMMENDA TIONS T ires on the front and rear axles of vehicles operate at differ ent loads and perform dif ferent steering, driving, and braking functions. For thes ...

  • Dodge Grand Caravan (2004) - page 266

    FUEL REQUIREMENTS Y our vehicle is designed to meet all emis- sion regulations and provide excellent fuel economy when using high quality regular unleaded gasoline with an octane rating of 87. The use of premium gasoline is not recommended. The use of premium gaso- line will provide no benefit over high quality regular gasolines, and in some cir cu ...

  • Dodge Grand Caravan (2004) - page 267

    The manufacturer supports the use of reformulated gaso- lines. Properly blended reformulated gasolines will pro- vide excellent performance and durability of engine and fuel system components. Gasoline/Oxygenate Blends Some fuel suppliers blend unleaded gasoline with oxy- genates such as 10% ethanol, MTBE, and ETBE. Oxygen- ates are required in som ...

  • Dodge Grand Caravan (2004) - page 268

    It is even more important to look for gasolines without MMT in Canada, because MMT can be used at levels higher than those allowed in the United States. MMT is prohibited in Federal and California reformu- lated gasolines. Sulfur In Gasoline Y our vehicle may have been designed to meet California low emission standards when using cleaner burning Ca ...

  • Dodge Grand Caravan (2004) - page 269

    Fuel System Cautions CAUTION! Follow these guidelines to maintain your vehicle’s performance: • The use of leaded gas is prohibited by Federal law . Using leaded gasoline can impair engine performance, damage the emission control system, and could result in loss of warranty coverage. • An out-of-tune engine, or certain fuel or ignition malfun ...

  • Dodge Grand Caravan (2004) - page 270

    • Do not inhale exhaust gases. They contain carbon monoxide, a colorless and odorless gas which can kill. Never run the engine in a closed area, such as a garage, and never sit in a parked vehicle with the engine running for an extended period. If the vehicle is stopped in an open area with the engine running for more than a short period, adjust ...

  • Dodge Grand Caravan (2004) - page 271

    CAUTION! Damage to the fuel system or emission control system could result from using an improper fuel tank filler tube cap (gas cap). A poorly fitting cap could let impurities into the fuel system. NOTE: The driver’s side sliding door cannot be opened while the fuel door is open. This feature operates only when the sliding door is fully closed p ...

  • Dodge Grand Caravan (2004) - page 272

    W ARNING! • Remove the fuel tank filler tube cap (gas cap) slowly to prevent fuel spray from the filler neck which may cause injury . • The volatility of some gasolines may cause a buildup of pressure in the fuel tank that may increase while you drive. This pressure can result in a spray of gasoline and/or vapors when the cap is removed from a ...

  • Dodge Grand Caravan (2004) - page 273

    • V ehicle Identification Number (VIN) • T ype of V ehicle • Month Day and Hour of Manufacture (MDH) The bar code allows a computer scanner to read the V ehicle Identification Number (VIN). Gross V ehicle Weight Rating (GVWR) The GVWR is the total allowable weight of your vehicle. This includes driver , passengers, and cargo. The total load m ...

  • Dodge Grand Caravan (2004) - page 274

    Figure out the weight on the front and rear of the vehicle separately . It is important that you distribute the load evenly over the front and rear axles. Overloading can cause potential safety hazards and shorten useful service life. Heavier axles or suspension components do not necessarily incr ease the vehicle’s GVWR. Loading T o load your veh ...

  • Dodge Grand Caravan (2004) - page 275

    Front Axle Rear Axle Empty W eight 2140 lbs 1470 lbs Load (Including driver , pass- sengers and cargo) 360 lbs 980 lbs T otal 2500 lbs 2450 lbs GA WR 2544 lbs 2544 lbs TRAILER TOWING In this section you will find safety tips and information on limits to the type of towing you can reasonably do with your vehicle. Befor e towing a trailer carefully r ...

  • Dodge Grand Caravan (2004) - page 276

    • The trailer tongue load must be considered as part of the combined weight of occupants and cargo, and should never exceed the weight referenced on the T ire and Loading Information placard. Refer to the T ire– Safety Information Section in this manual. • The “D” range can be selected when towing. However , if frequent shifting occurs wh ...

  • Dodge Grand Caravan (2004) - page 277

    TRA VEL CONDI- TION MAXIMUM TRAILER WEIGHT (TRAILER FRONT AL AREA NOT TO EXCEED 32 SQ. FT .) 2.4L ENGINES 3.3L,& 3.8L EN- GINES 3.3L & 3.8L EN- GINES WITH HEA VY DUTY TRAILER TOW P ACKAGE 3.8L ENGINES 3.8L ENGINES WITH HEA VY DUTY TRAILER TOW P ACKAGE MAX. COMBINED WEIGHT OF VE- HICLE AND TRAILER NOT TO EXCEED 5,200 lbs (2358 kg) MAX. COMBI ...

  • Dodge Grand Caravan (2004) - page 278

    A load equalizing hitch is r ecommended for loaded trailer weights above 1,000 lbs (454 kg) and required for weights above 2,000 lbs (907 kg). CAUTION! If the trailer weighs more than 1,000 lbs (454 kg) loaded, it should have its own brakes and they should be of adequate capacity . Failure to do this could lead to accelerated brake lining wear , hi ...

  • Dodge Grand Caravan (2004) - page 279

    WHA T T O DO IN EMERGENCIES CONTENTS m Hazard W arning Flasher .................. 2 8 0 m If Y our Engine Overheats ................. 2 8 1 m Jacking And T ire Changing ................ 2 8 2 ▫ Jack Location ........................ 2 8 3 ▫ Spare T ire Stowage .................... 2 8 3 ▫ Preparations For Jacking ................ 2 8 4 ▫ Ja ...

  • Dodge Grand Caravan (2004) - page 280

    HAZARD W ARNING FLASHER The hazard flasher switch is located in the center of the instrument panel above the radio. T o engage the Hazard W arning Flashers, depress the switch on the instrument panel. When the Hazard W arn- ing Switch is activated, all directional turn signals will flash on and off to warn oncoming traffic of an emer- gency . Push ...

  • Dodge Grand Caravan (2004) - page 281

    IF YOUR ENGINE OVERHEA TS In any of the following situations, you can reduce the potential for overheating by taking the appropriate ac- tion. • On the highways — Slow down. • In city traffic — While stopped, put transaxle in neutral, but do not increase engine idle speed. NOTE: There are steps that you can take to slow down an impending ov ...

  • Dodge Grand Caravan (2004) - page 282

    W ARNING! A hot engine cooling system is dangerous. Y ou or others could be badly burned by steam or boiling coolant. Y ou may want to call a service center if your vehicle overheats. If you decide to look under the hood yourself, see Section 7, Maintenance, of this manual. Follow the warnings under the Cooling System Pressure Cap paragraph. JACKIN ...

  • Dodge Grand Caravan (2004) - page 283

    Jack Location The jack and jack-handle are stowed behind the rear left side trim panel in the cargo area. Pull up on the lever to release the cover . Spare Tire Stowage The spare tire is stowed under the rear of the vehicle by means of a cable winch mechanism. T o remove or stow the spare, use the jack handle to rotate the “spare tire drive” nu ...

  • Dodge Grand Caravan (2004) - page 284

    Spare T ire Removal Fit the jack-handle over the drive nut. Rotate the nut to the left until the spare is on the gr ound with enough slack cable to allow you to pull the tire out fr om under the vehicle. CAUTION! The winch mechanism is designed for use with the jack handle only . Use of an air wrench or other power tools is not recommended and can ...

  • Dodge Grand Caravan (2004) - page 285

    • Block both the front and rear of the wheel diagonally oppo- site the jacking position. For example, if changing the right front tire, block the left rear wheel. • Passengers should not remain in the vehicle when the vehicle is being jacked. Jacking Instructions 1. Remove the spare wheel, scissors jack and jack-handle from stowage. 2. Loosen ( ...

  • Dodge Grand Caravan (2004) - page 286

    properly engaged in the described location. Do not raise the vehicle until you are sure the jack is securely engaged. 5. Raise the vehicle by turning the jack scr ew to the right, using the swivel wrench. Raise the vehicle only until the tire just clears the surface and enough clearance is obtained to install the spare tir e. Minimum tire lift prov ...

  • Dodge Grand Caravan (2004) - page 287

    about the correct tightness, have them checked with a torque wrench by your dealer or at a service station. 10. Lower the jack to its fully closed position. W ARNING! A loose tire or jack, thrown forward in a collision or hard stop could endanger the occupants of the ve- hicle. Always stow the jack parts and the spare tire in the places provided. 1 ...

  • Dodge Grand Caravan (2004) - page 288

    JUMP-ST ARTING PROCEDURES IF BA TTER Y IS LOW W ARNING! T ake care to avoid the radiator cooling fan whenever the hood is raised. It can start anytime the ignition switch is on. Y ou can be hurt by the fan. W ARNING! • Do not attempt to push or tow your vehicle to get it started. V ehicles equipped with an automatic trans- mission cannot be start ...

  • Dodge Grand Caravan (2004) - page 289

    1. W ear eye protection and remove any metal jewelry such as watch bands or bracelets that might make an inadvertent electrical contact. 2. When boost is provided by a battery in another vehicle, park that vehicle within booster cable reach and without letting the vehicles touch. Set the parking brake, place the automatic transmission in P ARK and ...

  • Dodge Grand Caravan (2004) - page 290

    DRIVING ON SLIPPER Y SURF ACES Acceleration Rapid acceleration on snow covered, wet, or other slip- pery surfaces may cause the front wheels to pull errati- cally to the right or left. This phenomenon occurs when there is a differ ence in the surface traction under the front (driving) wheels. W ARNING! Rapid acceleration on slippery surfaces is dan ...

  • Dodge Grand Caravan (2004) - page 291

    FREEING A STUCK VEHICLE If your vehicle becomes stuck in mud, sand or snow , it can often be moved by a rocking motion. T urn your steering wheel right and left to clear the area around the front wheels. Then shift back and forth between Reverse and Drive. Usually the least accelerator pedal pressure to maintain the r ocking motion without spinning ...

  • Dodge Grand Caravan (2004) - page 292

    km/h). Exceeding these towing limits may cause a trans- mission geartrain failure. If the transmission is not op- erative, or if the vehicle is to be towed mor e than 100 miles (160 km), the vehicle must be towed with the front wheels off the ground. All Wheel Drive Y our vehicle may be towed under the following condi- tions: The gear selector must ...

  • Dodge Grand Caravan (2004) - page 293

    If it is necessary to use the accessories while being towed (wipers, defrosters, etc.), the key must be in the ON position, not the ACCESSOR Y position. Make certain the transmission remains in NEUTRAL. Without The Ignition Key Special care must be taken when the vehicle is towed with the ignition in the LOCK position. The only ap- proved method of ...

  • Dodge Grand Caravan (2004) - page 294

    I n f o r m a t i o n P r o v i d e d b y : ...

  • Dodge Grand Caravan (2004) - page 295

    MAINT AINING YOUR VEHICLE CONTENTS m 2.4L Engine ........................... 2 9 8 m 3.3L/3.8L Engines ...................... 2 9 9 m Onboard Diagnostic System — OBD II ........ 3 0 0 m Emissions Inspection And Maintenance Programs ............................ 3 0 1 m Replacement Parts ...................... 3 0 2 m Dealer Service ............... ...

  • Dodge Grand Caravan (2004) - page 296

    ▫ Front Suspension Ball Joints .............. 3 1 4 ▫ Steering Shaft Seal .................... 3 1 4 ▫ Steering Linkage ...................... 3 1 5 ▫ Drive Shaft Universal Joints .............. 3 1 5 ▫ Body Lubrication ..................... 3 1 5 ▫ W indshield W iper Blades ................ 3 1 6 ▫ W indshield And Rear W indow W ashe ...

  • Dodge Grand Caravan (2004) - page 297

    ▫ Front Park/T urn Signal And Sidemarker Lights ............................. 3 4 0 ▫ Front Fog Light ...................... 3 4 1 ▫ Rear T ail, Stop, T urn Signal, Side Marker And Back-Up Lights ................... 3 4 2 ▫ Center High Mounted Stop Light (CHMSL) . . . 343 ▫ License Light ........................ 3 4 3 m Fluid Capacities . ...

  • Dodge Grand Caravan (2004) - page 298

    2.4L ENGINE 298 MAINT AINING YOUR VEHICLE I n f o r m a t i o n P r o v i d e d b y : ...

  • Dodge Grand Caravan (2004) - page 299

    3.3L/3.8L ENGINES MAINT AINING YOUR VEHICLE 299 7 I n f o r m a t i o n P r o v i d e d b y : ...

  • Dodge Grand Caravan (2004) - page 300

    ONBOARD DIAGNOSTIC SYSTEM — OBD II Y our vehicle is equipped with a sophisticated onboard diagnostic system called OBD II. This system monitors the performance of the emissions, engine, and automatic transmission control systems. When these systems are operating pr operly , your vehicle will provide excellent performance and fuel economy , as wel ...

  • Dodge Grand Caravan (2004) - page 301

    EMISSIONS INSPECTION AND MAINTENANCE PROGRAMS In some localities, it may be a legal requirement to pass an inspection of your vehicle’s emissions control system. Failure to pass could prevent vehicle registration. For states which have an I/M (Inspection and Maintenance) requir ement, this check verifies the following: the MIL (Malfunction Indica ...

  • Dodge Grand Caravan (2004) - page 302

    ignition key or start the engine. This means that your vehicle’s OBD system is not ready and you should not proceed to the I/M station. b. The MIL will not flash at all and will remain fully illuminated until you turn off the ignition key or start the engine. This means that your vehicle’s OBD system is ready and you can proceed to the I/M stat ...

  • Dodge Grand Caravan (2004) - page 303

    NOTE: Intentional tampering with emissions control systems can result in civil penalties being assessed against you. W ARNING! Y ou can be badly injured working on or around a motor vehicle. Do only that service work for which you have the knowledge and the proper equipment. If you have any doubt about your ability to perform a service job, take yo ...

  • Dodge Grand Caravan (2004) - page 304

    The best time to check the engine oil level is about 5 minutes after a fully warmed engine is shut off or before starting the engine after it has sat overnight. Checking the oil while the vehicle is on level ground will improve the accuracy of the oil level readings. Maintain the oil level between the MIN and MAX markings on the dipstick. Adding on ...

  • Dodge Grand Caravan (2004) - page 305

    Change Engine Oil Road conditions and your kind of driving affects the interval at which your oil should be changed. Check the following list to see if any apply to you. • Day or night temperatures are below 32°F (0°C). • Stop and Go driving. • Extensive engine idling. • Driving in dusty conditions. • Short trips of less than 10 miles ( ...

  • Dodge Grand Caravan (2004) - page 306

    American Petroleum Institute (API) Engine Oil Identification Symbol This symbol means that the oil has been certified by the American Petroleum Institute (API). The manufacture only recommends API Certified engine oils that meet the requir ements of DaimlerChrysler Material Stan- dard MS-6395. Use Mopar or an equivalent oil meeting the specifi- cat ...

  • Dodge Grand Caravan (2004) - page 307

    Synthetic Engine Oils There ar e a number of engine oils being promoted as either synthetic or semi-synthetic. If you chose to use such a product, use only those oils that meet the Ameri- can Petroleum Institute (API) and SAE viscosity stan- dard. Follow the service schedule that describes your driving type. Materials Added to Engine Oil The manufa ...

  • Dodge Grand Caravan (2004) - page 308

    Belts should be inspected for evidence of cuts, cracks, or glazing, and replaced if there is indication of damage which could result in belt failure. If adjustment is re- quired, the belts must be adjusted according to the specifications and procedur es described in the Service Manual. Low generator belt tension can cause battery failure. A special ...

  • Dodge Grand Caravan (2004) - page 309

    W ARNING! The air cleaner can provide a measure of protection in the case of engine backfire. Do not remove the air cleaner unless such removal is necessary for repair or maintenance. Make sure that no one is near the engine compartment before starting the vehicle with the air cleaner removed. Failure to do so can result in serious personal injury ...

  • Dodge Grand Caravan (2004) - page 310

    CAUTION! Damage to the catalytic converter can result if your vehicle is not kept in proper operating condition. In the event of engine malfunction, particularly involv- ing engine misfire or other apparent loss of perfor- mance, have your vehicle serviced promptly . Contin- ued operation of your vehicle with a severe malfunction could cause the co ...

  • Dodge Grand Caravan (2004) - page 311

    T o minimize the possibility of catalyst damage: • Do not shut off the engine or interrupt the ignition when the transmission is in gear and the vehicle is in motion. • Do not try to start engine by pushing or towing the vehicle. • Do not idle the engine with any spark plug wires disconnected or removed, such as when diagnostic testing, or fo ...

  • Dodge Grand Caravan (2004) - page 312

    CAUTION! • It is essential when replacing the cables on the battery that the positive cable is attached to the positive post and the negative cable is attached to the negative post. Battery posts are marked posi- tive (+) and negative (-) and identified on the battery case. Cable clamps should be tight on the terminal posts and free of corrosion. ...

  • Dodge Grand Caravan (2004) - page 313

    W ARNING! • Use only refrigerants approved by this manufac- turer for your air conditioning system. Some un- approved refrigerants are flammable and can ex- plode, injuring you. Other unapproved refrigerants can cause the system to fail, requiring costly repairs. • Never add air conditioning refrigerant to correct a non-cooling problem unless p ...

  • Dodge Grand Caravan (2004) - page 314

    Power Steering — Fluid Check Checking the power steering fluid level at a defined service interval is not required. The fluid should only be checked if a leak is suspected, abnormal noises are apparent, and/or the system is not functioning as antici- pated. Coordinate inspection efforts through a certified DaimlerChrysler Dealership. 9 W ARNING! ...

  • Dodge Grand Caravan (2004) - page 315

    Steering Linkage The tie rod end ball joints are permanently lubricated and do not requir e periodic maintenance. Drive Shaft Universal Joints Y our vehicle has constant velocity universal joints. Peri- odic lubrication of these joints is not required. However , the joint boots should be inspected for external leakage or damage when other maintenan ...

  • Dodge Grand Caravan (2004) - page 316

    Windshield Wiper Blades The rubber edges of the wiper blades and the windshield should be cleaned periodically with a sponge or soft cloth and a mild nonabrasive cleaner . This will remove accu- mulations of salt or road film. Operation of the wipers on dry glass for long periods may cause deterioration of the wiper blades. Always use washer fluid ...

  • Dodge Grand Caravan (2004) - page 317

    Exhaust System The best protection against carbon monoxide entry into the vehicle body is a pr operly maintained engine exhaust system. Whenever a change is noticed in the sound of the exhaust system, when exhaust fumes can be detected inside the vehicle, or when the underside or rear of the vehicle is damaged, have a competent mechanic inspect the ...

  • Dodge Grand Caravan (2004) - page 318

    Cooling System Inspection W ARNING! • When working near the radiator cooling fan, turn the ignition key to the OFF position. The fan is temperature controlled and can start at any time when the ignition key is in the ON position. • Y ou or others can be badly burned by hot coolant or steam from your radiator . If you see or hear steam coming fr ...

  • Dodge Grand Caravan (2004) - page 319

    from the radiator drain cock. If the cap is sealing prop- erly , the coolant will begin to drain from the coolant recovery bottle. DO NOT REMOVE THE COOLANT PRESSURE CAP WHEN THE COOLING SYSTEM IS HOT . Cooling System — Drain, Flush and Refill At the intervals shown in the maintenance schedules, the system should be drained, flushed and refilled. ...

  • Dodge Grand Caravan (2004) - page 320

    Adding Coolant When adding coolant, or r efilling the system, a minimum of 50% solution of ethylene glycol antifreeze coolant in water should be used. Higher concentrations (not to exceed 70%) are required if temperatures below 2 37°F ( 2 38°C) are anticipated. Use only high purity water such as distilled or deionized water when mixing the water/ ...

  • Dodge Grand Caravan (2004) - page 321

    Disposal of Used Engine Coolant Used ethylene glycol based engine coolant is a regulated substance requiring proper disposal. Check with your local authorities to determine the disposal rules for your community . T o prevent ingestion by animals or children do not stor e ethylene glycol based engine coolant in open containers or allow it to remain ...

  • Dodge Grand Caravan (2004) - page 322

    • Check coolant freeze point in the radiator and in the coolant recovery bottle. If antifreeze needs to be added, contents of coolant recovery bottle must also be protected against freezing. • If frequent coolant additions are required, or if the level in the coolant recovery bottle does not drop when the engine cools, the cooling system should ...

  • Dodge Grand Caravan (2004) - page 323

    Insure nylon tubing in these areas has not melted or collapsed. Inspect all hose connections such as clamps and cou- plings to make sure they are secure and no leaks are present. Components should be replaced immediately if there is any evidence of wear or damage that could cause failure. Brakes In order to assure brake system performance, all brak ...

  • Dodge Grand Caravan (2004) - page 324

    Insure nylon tubing in these areas has not melted or collapsed. Inspect all hose connections such as clamps and cou- plings to make sure they are secure and no leaks are present. NOTE: Often, fluid such as oil, power steering fluid, and brake fluid are used during assembly plant opera- tions to facilitate the assembly of hoses to couplings. Therefo ...

  • Dodge Grand Caravan (2004) - page 325

    Overfilling of fluid is not recommended because it may cause leaking in the system. Add enough fluid to bring the level up to the require- ments described on the brake fluid reservoir . W ith disc brakes, fluid level can be expected to fall as the brake pads wear . However , low fluid level may be caused by a leak and a checkup may be needed. Use o ...

  • Dodge Grand Caravan (2004) - page 326

    Fuel System Hoses Electronic Fuel Injection high pressur e fuel systems are designed with hoses and clamps which have unique material characteristics to provide adequate sealing and resist attack by deteriorated gasoline. Y ou are urged to use only the manufacturers specified hoses and clamps, or their equivalent in material and specification, in a ...

  • Dodge Grand Caravan (2004) - page 327

    CAUTION! Using a transmission fluid other than the manufac- turers recommended fluid may cause deterioration in transmission shift quality and/or torque converter shudder . Using a transmission fluid other than the manufacturers recommended fluid will result in more frequent fluid and filter changes. Refer to Recommended Fluids, Lubricants and Genu ...

  • Dodge Grand Caravan (2004) - page 328

    5. Remove the dipstick and determine if the fluid is hot or warm. Hot fluid is approximately 180°F (82°C), which is the normal operating temperature after the vehicle has been driven at least 15 miles (24 km). The fluid cannot be comfortably held between the finger tips. Cold is when the fluid is below 80°F (27°C). 6. W ipe the dipstick clean a ...

  • Dodge Grand Caravan (2004) - page 329

    NOTE: Refer to Section 8 of this manual for Mainte- nance Schedules. If the transmission is disassembled for any reason, the fluid and filter should be changed. Special Additives Do not add any fluid additives to the transmission. The only exception to this policy is the use of special dyes to aid in detecting fluid leaks. The use of transmission s ...

  • Dodge Grand Caravan (2004) - page 330

    transmission fluid, refer to Recommended Fluids, Lubri- cants and Genuine Parts for correct fluid type. T o assure performance, it is important that the proper lubricant be used. Rear Carrier The fluid should be maintained at the bottom of the filler hole opening. if it becomes necessary to add or replace the fluid, use only the manufacturers recom ...

  • Dodge Grand Caravan (2004) - page 331

    trees and road surfaces during other seasons, are highly corrosive to the metal in your vehicle. Outside parking, which exposes your vehicle to airborne contaminants, road surfaces on which the vehicle is operated, extreme hot or cold weather and other extreme conditions will have an adverse effect on paint, metal trim, and under- body protection. ...

  • Dodge Grand Caravan (2004) - page 332

    CAUTION! Do not use abrasive or strong cleaning materials such as steel wool or scouring powder , which will scratch metal and painted surfaces. Special Care • If you drive on salted or dusty roads or if you drive near the ocean, hose of f the undercarriage at least once a month. • It is important that the drain holes in the lower edges of the ...

  • Dodge Grand Caravan (2004) - page 333

    • If a lot of driving is done on gravel roads, consider mud or stone shields behind each wheel. • Use Mopar touch up paint on scratches as soon as possible. Y our dealer has touch up paint to match the color of your vehicle. Interior Care Use Mopar Fabric Cleaner to clean fabric upholstery and carpeting. Use Mopar V inyl Cleaner to clean vinyl ...

  • Dodge Grand Caravan (2004) - page 334

    defrosters or windshields equipped with a windshield wiper de-icer . Do not use scrapers or other sharp instru- ments which may scratch the elements. When cleaning the rear view mirror , spray cleaner on the towel or rag that you are using. Do not spray cleaner directly on the mirror . Cleaning Plastic Instrument Cluster Lenses The lenses in front ...

  • Dodge Grand Caravan (2004) - page 335

    Press the stop tab, slide the entire drawer out and remove it from the instrument panel. Cleaning Soak the drawer , with the drawer front facing up, in a mixture of medium hot tap water and one teaspoon of mild liquid dish soap. Let soak for appr oximately one hour . After one hour pull the drawer from the water and dip it back into the water about ...

  • Dodge Grand Caravan (2004) - page 336

    INTEGRA TED POWER MODULE (IPM) An Integrated Power Module is located in the engine compartment near the battery . This center contains fuses and relays. A label that identifies each component is printed on the inside of the cover . CAUTION! • When installing the Integrated Power Module cover , it is important to ensure the cover is prop- erly pos ...

  • Dodge Grand Caravan (2004) - page 337

    The Heated Mirrors, Lower Instrument Panel Power Outlet and Removable Floor Console, when in the front position are fused with self resetting fuses that are only serviceable by an authorized dealer . The power seats are fused by a 30 Amp circuit breaker located under the driver’s seat. The Power W indows are fused by a 25 Amp circuit breaker loca ...

  • Dodge Grand Caravan (2004) - page 338

    REPLACEMENT LIGHT BULBS LIGHT BULBS — Interior Bulb Number Center & Rear Dome Light .................. 5 7 8 Center & Rear Reading Lights ............... 5 7 8 Front Door Courtesy Light .................. 5 7 8 Front Header Reading Lights (If Equipped) ...... 5 7 8 Instrument Cluster Lights ................. PC74 Liftgate Light(s) ....... ...

  • Dodge Grand Caravan (2004) - page 339

    BULB REPLACEMENT Headlights 1. Remove the three screws securing the headlight mod- ule. 2. T urn the bulb socket retaining ring counterclockwise. 3. Disconnect the electrical connector and replace the bulb. MAINT AINING YOUR VEHICLE 339 7 I n f o r m a t i o n P r o v i d e d b y : ...

  • Dodge Grand Caravan (2004) - page 340

    CAUTION! Do not touch the new bulb with your fingers. Oil contamination will severely shorten bulb life. If the bulb comes in contact with an oily surface, clean the bulb with rubbing alcohol. Front Park/T urn Signal and Sidemarker Lights 1. Remove the three screws securing the headlight mod- ule. 2. T wist the turn signal socket to remove from the ...

  • Dodge Grand Caravan (2004) - page 341

    3. Replace bulb, reinstall socket and then reinstall the headlight module. Front Fog Light 1. Reach behind the front fascia from under the vehicle. 2. T wist the front fog light bulb to remove from the fog light module. 3. Disconnect the electrical connector and replace the bulb. CAUTION! Do not touch the new bulb with your fingers. Oil contaminati ...

  • Dodge Grand Caravan (2004) - page 342

    Rear T ail, Stop, T urn Signal, Side Marker and Back-up Lights 1. Raise the liftgate. 2. Remove the two light assembly push-in type fasteners. 3. Squeeze the socket assembly tabs to remove it fr om the housing. 4. Pull the bulb to remove it from the socket. 5. Replace the bulb, reinstall the socket, and reattach the light assembly . 342 MAINT AININ ...

  • Dodge Grand Caravan (2004) - page 343

    Center High Mounted Stop Light (CHMSL) 1. Remove the two screws securing the CHMSL. 2. T wist the bulb socket to remove from the CHMSL housing. 3. Pull the bulb out of the socket. 4. Replace the bulb, reinstall the socket and reattach the CHMSL. License Light 1. Remove the two lens assembly mounting screws. 2. Pull the bulb out of the socket. Repla ...

  • Dodge Grand Caravan (2004) - page 344

    RECOMMENDED FLUIDS, LUBRICANTS AND GENUINE P ARTS Engine Component Fluids, Lubricants and Genuine Parts Engine Coolant Mopar t Antifreeze/Coolant 5 Y ear/100,000 Mile Formula HOA T (Hybrid Or- ganic Additive T echnology) Engine Oil Use API Certified, meeting material standard MS-6395, (GF-3). Refer to oil viscosity chart for correct SAE grade. Oil ...

  • Dodge Grand Caravan (2004) - page 345

    Chassis Component Fluids, Lubricants and Genuine Parts. Automatic T ransmission Mopar t A TF+4 Automatic T ransmission Fluid. A WD Power T ransfer Unit Mopar t Gear Lubricant 75W -90. A WD Overrunning Clutch Mopar t A TF+4 Automatic T ransmission Fluid. A WD Rear Carrier Mopar t Gear Lubricant 75W -90. Brake Master Cylinder Mopar t DOT 3 and SAE J1 ...

  • Dodge Grand Caravan (2004) - page 346

    I n f o r m a t i o n P r o v i d e d b y : ...

  • Dodge Grand Caravan (2004) - page 347

    MAINTENANCE SCHEDULES CONTENTS m Emission Control System Maintenance ........ 3 4 8 m Maintenance Schedules ................... 3 4 8 ▫ Schedule “B” ........................ 3 5 1 ▫ Schedule “A” ........................ 3 6 3 8 M A I N T E N A N C E S C H E D U L E S I n f o r m a t i o n P r o v i d e d b y : ...

  • Dodge Grand Caravan (2004) - page 348

    EMISSION CONTROL SYSTEM MAINTENANCE The “Scheduled” maintenance services, listed in bold type must be done at the times or mileages specified to assure the continued proper functioning of the emission control system. These, and all other maintenance services included in this manual, should be done to provide best vehicle performance and reliabi ...

  • Dodge Grand Caravan (2004) - page 349

    • T axi, police, or delivery service (commercial ser- vice). L • Off-r oad or desert operation. NOTE: Most vehicles are operated under the conditions listed for Schedule 9 B 9 . Second is Schedule “A” . It is for vehicles that are not operated under any of the conditions listed under Sched- ule 9 B 9 . Use the schedule that best describes y ...

  • Dodge Grand Caravan (2004) - page 350

    At Each Oil Change • Change the engine oil filter . • Inspect the exhaust system. • Inspect the brake hoses. • Inspect the CV joints and front suspension compo- nents. • Check the automatic transmission fluid level. • Check the coolant level, hoses, and clamps. T ire Rotation • Rotate the tires at 6,000 miles (10 000 km). 350 MAINTENA ...

  • Dodge Grand Caravan (2004) - page 351

    SCHEDULE “B” Follow schedule “B” if you usually operate your vehicle under one or more of the following conditions. Change the automatic transmission fluid and filter every 60,000 miles (96 000 km) if the vehicle is usually operated under one or more of the conditions marked with an L . • Day or night temperatures are below 32° F (0° C) ...

  • Dodge Grand Caravan (2004) - page 352

    Miles 3, 000 6, 000 9, 000 12, 000 15, 000 18, 000 (Kilometers) (5 000 ) (10 000 ) (14 000) (19 000) (24 000) (29 000) Change engine oil and engine oil filter . XXXXX X Inspect the brake linings. X X Inspect the engine air cleaner filter , replace if necessary . * XXXX X Replace the engine air cleaner filter . *X Inspect and adjust the power steeri ...

  • Dodge Grand Caravan (2004) - page 353

    Miles 21, 000 24, 000 27, 000 30, 000 33, 000 36, 000 (Kilometers) (34 000) (38 000) (43 000) (48 000) (53 000) (58 000) Change engine oil and engine oil filter . XXXXX X Inspect the brake linings. X X Inspect the engine air cleaner filter , replace if necessary . * XXX X X Replace the engine air cleaner filter . X Replace the spark plugs 2.4 liter ...

  • Dodge Grand Caravan (2004) - page 354

    Miles 21, 000 24, 000 27, 000 30, 000 33, 000 36, 000 (Kilometers) (34 000) (38 000) (43 000) (48 000) (53 000) (58 000) Change the All Wheel Drive (A WD) overrun- ning clutch and rear carrier fluid. (See the note at the end of this chart) X Replace the air conditioning filter . X X 354 SCHEDULE “B” 8 M A I N T E N A N C E S C H E D U L E S I n ...

  • Dodge Grand Caravan (2004) - page 355

    Miles 39, 000 42, 000 45, 000 48, 000 51, 000 54, 000 (Kilometers) (62 000) (67 000) (72 000) (77 000) (82 000) (86 000) Change engine oil and engine oil filter . XXXXX X Inspect the brake linings. X X Inspect the engine air cleaner filter , replace if necessary . * XX XX X Replace the engine air cleaner filter . *X Inspect and adjust the power ste ...

  • Dodge Grand Caravan (2004) - page 356

    Miles 57, 000 60, 000 63, 000 66, 000 69, 000 72, 000 (Kilometers) (91 000) (96 000) (101 000) (106 000) (1 10 000) (1 15 000) Change engine oil and engine oil filter . XXXXX X Inspect the brake linings. X X Inspect the engine air cleaner filter , replace if necessary . * X XXX X Replace the engine air cleaner filter . X Replace the spark plugs on ...

  • Dodge Grand Caravan (2004) - page 357

    Miles 57, 000 60, 000 63, 000 66, 000 69, 000 72, 000 (Kilometers) (91 000) (96 000) (101 000) (106 000) (1 10 000) (1 15 000) Inspect the serpentine drive belt on 3.3 liter and 3.8 liter engines, replace if necessary . X Change the automatic transaxle fluid and fil- ter . X Change the All Wheel Drive (A WD) power transfer unit fluid. (See note at ...

  • Dodge Grand Caravan (2004) - page 358

    Miles 75, 000 78, 000 81, 000 84, 000 87, 000 90, 000 (Kilometers) (120 000) (125 000) (130 000) (134 000) (139 000) (144 000) Change engine oil and engine oil filter . XXXXX X Inspect the brake linings. X X Inspect the engine air cleaner filter , replace if necessary . * XXXX Replace the engine air cleaner filter XX Replace the spark plugs on 3.3 ...

  • Dodge Grand Caravan (2004) - page 359

    Miles 75, 000 78, 000 81, 000 84, 000 87, 000 90, 000 (Kilometers) (120 000) (125 000) (130 000) (134 000) (139 000) (144 000) Inspect engine accessory drive belts on 3.3 li- ter and 3.8 liter engines, replace if necessary . ‡ XX Check the PCV valve and replace if necessary . Not requir ed if previously changed.* X Change the All Wheel Drive powe ...

  • Dodge Grand Caravan (2004) - page 360

    Miles 93, 000 96, 000 99, 000 100, 000 102, 000 105, 000 (Kilometers) (149 000) (154 000) (158 000) (160 000) (163 000) (168 000) Change engine oil and engine oil filter . X X X X X Inspect the brake linings. X Inspect the engine air cleaner filter , replace if necessary . * XXXXX Replace the engine air cleaner filter * X Inspect and adjust the pow ...

  • Dodge Grand Caravan (2004) - page 361

    Miles 108, 000 1 11, 000 1 14, 000 1 17, 000 120, 000 (Kilometers) (173 000) (178 000) (182 000) (187 000) (192 000) Change engine oil and engine oil filter . XXXX X Inspect the brake linings. X X Inspect the engine air cleaner filter , replace if neces- sary . * XXXX Replace the engine air cleaner filter . X Replace the spark plugs on 2.4 liter en ...

  • Dodge Grand Caravan (2004) - page 362

    Miles 108, 000 1 11, 000 1 14, 000 1 17, 000 120, 000 (Kilometers) (173 000) (178 000) (182 000) (187 000) (192 000) Change the All Wheel Drive (A WD) power transfer unit fluid. (See note at the end of this chart) X Replace the air conditioning filter . X X * This maintenance is recommended by the manufacture to the owner but is not requir ed to ma ...

  • Dodge Grand Caravan (2004) - page 363

    SCHEDULE “A” Miles 6, 000 12, 000 18, 000 24, 000 30, 000 36, 000 (Kilometers) (10 000) (19 000) (29 000) (38 000 ) (48 000) (58 000) [Months] [6] [12] [18] [24] [30] [36] Change engine oil and engine oil filter . X XXXXX Inspect the brake linings. X X Inspect the engine air cleaner filter , replace if necessary . * X XXX X Replace the engine a ...

  • Dodge Grand Caravan (2004) - page 364

    Miles 42, 000 48, 000 54, 000 60, 000 66, 000 72, 000 (Kilometers) (67 000) (77 000) (86 000) (96 000) (106 000) (1 15 000) [Months] [42] [48] [54] [60] [66] [72] Change engine oil and engine oil filter . X X XXXX Inspect the brake linings. X X Inspect the engine air cleaner filter , replace if necessary . * XX X X X Replace the engine air cleaner ...

  • Dodge Grand Caravan (2004) - page 365

    Miles 42, 000 48, 000 54, 000 60, 000 66, 000 72, 000 (Kilometers) (67 000) (77 000) (86 000) (96 000) (106 000) (1 15 000) [Months] [42] [48] [54] [60] [66] [72] Inspect the serpentine drive belt on 3.3 liter and 3.8 liter engines, replace if necessary . ‡ XX Flush and replace the engine coolant at 60 months, regar dless of mileage. X Replace th ...

  • Dodge Grand Caravan (2004) - page 366

    Miles 78, 000 84, 000 90, 000 96, 000 100, 000 (Kilometers) (125 000) (134 000) (144 000) (154 000) (160 000) [Months] [78] [84] [90] [96] Change engine oil and engine oil filter . X X X X Inspect the brake linings. X Inspect the engine air cleaner filter , replace if neces- sary . * XX X X Replace the engine air cleaner filter . X Replace the spar ...

  • Dodge Grand Caravan (2004) - page 367

    Miles 78, 000 84, 000 90, 000 96, 000 100, 000 (Kilometers) (125 000) (134 000) (144 000) (154 000) (160 000) [Months] [78] [84] [90] [96] Replace the spark plugs 3.3 liter and 3.8 liter en- gines. X Replace the ignition cables 3.3 liter and 3.8 liter engines. X Flush and replace the engine coolant at 100,000 miles, if not done at 60 months. X Repl ...

  • Dodge Grand Caravan (2004) - page 368

    Miles 102, 000 108, 000 1 14, 000 120, 000 (Kilometers) (163 000) (173 000) (182 000) (192 000) [Months] [102] [108] [114] [120] Change engine oil and engine oil filter . X X X X Inspect the brake linings. X Inspect the engine air cleaner filter , replace if necessary . * X X X Replace the engine air cleaner filter . X Replace the spark plugs on 2. ...

  • Dodge Grand Caravan (2004) - page 369

    Miles 102, 000 108, 000 1 14, 000 120, 000 (Kilometers) (163 000) (173 000) (182 000) (192 000) [Months] [102] [108] [114] [120] Flush and replace the engine coolant at 120 months, if not done at 100,000 miles (160 000 km). X Replace the air conditioning filter . X X * This maintenance is recommended by the manufacture to the owner but is not requi ...

  • Dodge Grand Caravan (2004) - page 370

    I n f o r m a t i o n P r o v i d e d b y : ...

  • Dodge Grand Caravan (2004) - page 371

    IF YOU NEED CONSUMER ASSIST ANCE CONTENTS m Suggestions For Obtaining Service For Y our V ehicle .............................. 3 7 2 ▫ Prepar e For The Appointment ............ 3 7 2 ▫ Prepar e A List ........................ 3 7 2 ▫ Be Reasonable W ith Requests ............. 3 7 2 m If Y ou Need Assistance ................... 3 7 2 m W arra ...

  • Dodge Grand Caravan (2004) - page 372

    SUGGESTIONS FOR OBT AINING SERVICE FOR YOUR VEHICLE Prepare For The Appointment If you’re having warranty work done, be sur e to have the right papers with you. T ake your warranty folder . All work to be performed may not be covered by the warranty , discuss additional char ges with the service manager . Keep a maintenance log of your vehicle’ ...

  • Dodge Grand Caravan (2004) - page 373

    The manufacturer has empowered its dealers to make warranty and repair decisions that ensur e you ar e not inconvenienced. There is no need for you to wait for a decision from the manufacturer . If a special circumstance occurs that requir es information from the manufacturer , we have asked the dealer’s service management to make the contact on ...

  • Dodge Grand Caravan (2004) - page 374

    In Mexico contact: A v . Prolongacion Paseo de la Reforma, 1240 Sante Fe C.P . 05109 Mexico, D. F . In Mexico (915) 729–1248 or 729–1240 Outside Mexico (525) 729–1248 or 729–1240 Customer Assistance For The Hearing Or Speech Impaired (TDD/TTY) T o assist customers who have hearing difficulties, the manufacturer has installed special TDD (T ...

  • Dodge Grand Caravan (2004) - page 375

    Contract, and you requir e service after your manufactur- er’s new vehicle limited warranty expires, please refer to your contract documents, and contact the person listed in those documents. W e appreciate that you have made a major investment when you purchased your new vehicle. Y our dealer has also made a major investment in facilities, tools ...

  • Dodge Grand Caravan (2004) - page 376

    REPORTING SAFETY DEFECTS In the 50 United States and W ashington D.C.: If you believe that your vehicle has a defect which could cause a crash or cause injury or death, you should immediately inform the National Highway T raffic Safety Administra- tion (NHTSA) in addition to notifying the manufacturer . If NHTSA receives similar complaints, it may ...

  • Dodge Grand Caravan (2004) - page 377

    • Service Manuals. These comprehensive service manuals provide the information that students and professional technicians need in diagnosing/troubleshooting, pr oblem solving, maintaining, servicing and repairing DaimlerChrysler Corporation vehicles. A complete working knowledge of the vehicle, system and/or components is written in straightforwa ...

  • Dodge Grand Caravan (2004) - page 378

    DEP ARTMENT OF TRANSPORT A TION UNIFORM TIRE QUALITY GRADES The following describes the tire grading categories estab- lished by the National highway T raffic Safety Adminis- tration. The specific grade rating assigned by the tire’s manufacturer in each category is shown on the sidewall of the tires on your car . All Passenger Car T ires Must Con ...

  • Dodge Grand Caravan (2004) - page 379

    T emperature Grades The temperature grades are A (highest), B, and C, repre- senting the tire’s resistance to the generation of heat and its ability to dissipate heat when tested under controlled conditions on a specified indoor laboratory test wheel. Sustained high temperature can cause the material of the tire to degenerate and reduce tire life ...

  • Dodge Grand Caravan (2004) - page 380

    I n f o r m a t i o n P r o v i d e d b y : ...

  • Dodge Grand Caravan (2004) - page 381

    INDEX 10 I n f o r m a t i o n P r o v i d e d b y : ...

  • Dodge Grand Caravan (2004) - page 382

    Adding Fuel ........................... 2 7 0 Adding W asher Fluid .................. 221,316 Additives, Fuel ......................... 2 6 8 Adjustable Pedals ....................... 1 0 6 Air Conditioner Maintenance ............... 3 1 2 Air Conditioning ..................... 199,203 Air Conditioning Controls ................. 1 9 9 Air Condition ...

  • Dodge Grand Caravan (2004) - page 383

    Filter ............................... 3 2 8 Fluid and Filter Changes ................. 3 2 8 Fluid Level Check ...................... 3 2 7 Interlock System ....................... 2 3 2 Reset Mode .......................... 2 3 3 Selection Of Lubricant ................ 326,345 Shifting ............................. 2 3 3 Special Additives ....... ...

  • Dodge Grand Caravan (2004) - page 384

    Cargo Compartment Luggage Carrier ....................... 1 3 9 Cassette T ape and Player Maintenance ......... 1 9 7 Cassette T ape Player ..................... 1 6 1 Catalytic Converter ...................... 3 0 9 CD Changer ...................... 170,182,187 CD Player ............... 167,171,174,178,180,187 Center High Mounted Stop Light ...... ...

  • Dodge Grand Caravan (2004) - page 385

    Radiator Cap ......................... 3 2 0 Selection of Coolant .................. 319,344 Cruise Control .......................... 1 0 7 Cruise Light ........................... 1 5 7 Cup Holder ......................... 129,334 Customer Assistance ..................... 3 7 2 Daytime Running Lights ................... 1 0 1 Dealer Service ..... ...

  • Dodge Grand Caravan (2004) - page 386

    Air Cleaner Filter ...................... 3 0 8 Block Heater ......................... 2 3 0 Break-In Recommendations ................ 7 0 Checking Oil Level ..................... 3 0 3 Compartment ...................... 298,299 Coolant ............................. 3 4 4 Cooling ............................. 3 1 8 Exhaust Gas Caution ............. ...

  • Dodge Grand Caravan (2004) - page 387

    Fuel ................................. 2 6 6 Adding ............................. 2 7 0 Additives ............................ 2 6 8 Clean Air ............................ 2 6 6 Filler Cap ............................ 2 7 0 Filter ............................... 3 0 9 Gasoline ............................ 2 6 6 Gauge .............................. ...

  • Dodge Grand Caravan (2004) - page 388

    High Beam/Low Beam Select Switch ........ 1 0 3 Lights On Reminder .................... 1 0 1 Replacing ............................ 3 3 9 T ime Delay .......................... 1 0 1 Heated Seats ............................ 8 2 Heater ............................... 1 9 9 Heater , Engine Block ..................... 2 3 0 Homelink T ransmitter ... ...

  • Dodge Grand Caravan (2004) - page 389

    Key-In Reminder ......................... 1 3 Keyless Entry System ...................... 2 0 Keys ................................. 1 2 Knee Bolster .......................... 52,54 Lap/Shoulder Belts ....................... 3 9 LA TCH (Lower Anchors and T ether for CHildren) . 62 Latches Hood ............................... 9 6 Lead Free Gasoline ...

  • Dodge Grand Caravan (2004) - page 390

    Malfunction Indicator ................... 1 5 5 Oil Pressur e .......................... 1 5 5 Park ............................. 99,340 Passing ............................. 1 0 3 Reading ............................. 1 1 0 Rear Servicing ........................ 3 4 2 Rear T ail ............................ 3 4 2 Seat Belt Reminder .............. ...

  • Dodge Grand Caravan (2004) - page 391

    Automatic Dimming ..................... 7 7 Electric Remote ........................ 7 9 Exterior Folding ........................ 7 8 Heated .............................. 8 0 Outside .............................. 7 8 Rearview ............................. 7 7 V anity ............................... 8 0 Modifications/Alterations, V ehicle ....... ...

  • Dodge Grand Caravan (2004) - page 392

    Panic Alarm ............................ 2 2 Parking Brake .......................... 2 3 5 Parking On Hill ......................... 2 3 6 Passing Light ........................... 1 0 3 Pedals, Adjustable ....................... 1 0 6 Pets .................................. 6 6 Placard, T ire and Loading Information ......... 2 4 7 Power Brakes . ...

  • Dodge Grand Caravan (2004) - page 393

    Rear W indow Features .................... 2 1 9 Rear W iper/W asher ................ 219,220,221 Rearview Mirrors ........................ 7 7 Reclining Front Seats ...................... 8 3 Recommended Fluids, Lubricants and Genuine Parts ............................... 3 4 4 Remote Keyless Entry ..................... 2 0 Remote Sound System Con ...

  • Dodge Grand Caravan (2004) - page 394

    Bench ............................. 90,92 Easy Entry ............................ 8 5 Easy-Out Roller ........................ 9 0 Heated .............................. 8 2 Integrated, Child ....................... 5 8 Lumbar Support ........................ 8 4 Power ............................... 8 1 Reclining ........................... 83,84 R ...

  • Dodge Grand Caravan (2004) - page 395

    Steering Wheel Mounted Sound System Controls ............................. 1 9 5 Storage ............................ 132,337 Storage Bin ............................ 1 3 2 Storage, V ehicle ...................... 217,337 Storing Y our V ehicle ...................... 3 3 7 Sulfur in Gasoline ....................... 2 6 8 Sun Roof .................. ...

  • Dodge Grand Caravan (2004) - page 396

    Sizes ............................... 2 4 4 Snow T ires ........................... 2 6 4 Spare T ire ........................... 2 8 3 Spinning ............................ 2 5 6 T read W ear Indicators ................... 2 5 6 T owing ............................... 2 7 5 Disabled V ehicle ....................... 2 9 1 T railering .............. ...

  • Dodge Grand Caravan (2004) - page 397

    V ehicle Information Center ................. 1 1 5 V ehicle Loading ...................... 272,274 V ehicle Modifications/Alterations .............. 7 V ehicle Storage ....................... 217,337 V ehicle Theft Alarm ....................... 2 6 V ideo Entertainment System ................ 1 8 7 W arning Flasher , Hazard .................. 2 8 ...

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