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Makita SJ401 - page 1
1116" Variable Speed Throat Blade length Stroke per minute Overall length 16 (406 mm) 5" (125 mm) 400 - 1,600 2348" (600 mm) Scroll Saw Net weight 14.1 kg (31 Ibs) INSTRUCTION MANUAL ...
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Makita SJ401 - page 2
GENERAL SAFETY RULES ...................... .2 SPECIAL SAFETY RULES FOR SCROLL SAW ...... .3 MOTOR SPECIFICATIONS AND ELECTRICAL REQUIREMENTS ................. .4 UNPACKING AND CHECKING CONTENTS.. ....... .5 GETTING TO KNOW YOUR SCROLL SAW ......... .6 GLOSSARY OF TERMS ......................... .7 ASSEMBLY & ADJUSTING ...................... .8 ...
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Makita SJ401 - page 3
WARN": your scroll saw until it is completely assembled and installed according to the instruc- tions ... and until your have read and understood the I. Should any part of this scroll saw be missing, bent, or fail in any way, or any electrical component fail to perform properly, shut off power switch and remove plug from power supply outlet. R ...
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Makita SJ401 - page 4
Motor Specifications and Electrical Requirements This tool is designed to use, and is wired for operation on 120 volts, 60 Hz., altemating current. (TOOL MUST NOT BE CONVERTED TO OPERATE ON 230 VOLT) CONNECTING TO POWER SUPPLY OUTLET This tool must be grounded while in use to protect the operator from electric shock. Plug power cord into a 120 V pr ...
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Makita SJ401 - page 5
Unpacking and Checking Contents TABLE OF LOOSE PARTS Basic saw assembly ................................... Owners Manual ......................................... Loose Parts Bag Containing the following parts: Blade Change Rod ..................................... Hex Wrench "L" ......................................... Saw blade ...... ...
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Makita SJ401 - page 6
Getting To Know Your Scroll Saw Base 7. Table Lock Knob &2& 9. Speed Control I On-Off Knob Lamp support 5. Hold Down Foot Blade Tension Lever 11. Blade Support & Guard 2. Sawdust Blower . Hold Down Foot 3. Sawdust Ejection Port 1. Blade Storage Case 6 ...
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Makita SJ401 - page 7
Getting To Know Your Scroll Saw This versatile heavy-duty scroll saw is great for making toys, puzzles, games, artwork, and jewelry, and because of its cutting capacity, it is a handy do-it-yourself tool. It cuts wood and plastic up to 2 inches thick. 1. Blade Storage Case Your scroll saw is equipped with a blade storage area located on the side of ...
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Makita SJ401 - page 8
Assembly & Adjusting MOUNTING SCROLL SAW TO WORKBENCH I WARNING: Turn off saw and unplug before making any adjustments. When mounting this saw to a workbench, a solid bench is preferable to a plywood bench where noise and vibration will be more noticeable. Hardware to mount this saw to a workbench is NOT SUPPLIED with the saw. However, we recom ...
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Makita SJ401 - page 9
Assembly dk Adjusting ADJUSTING HOLD DOWN The hold down should be adjusted so it contacts the top surface of the work being cut by loosening adjusting knob and moving hold down rod up or down. Tighten adjusting knob after adjustment has been made. Hold Down Rod Lock Knob ADJUSTING DUST BLOWER The dust blower may be moved to direct air to the most e ...
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Makita SJ401 - page 10
Assemb/y & Adjusting INSTALLING PIN END BLADES WARNING: To avoid injury from unexpected tool movement, always unplug the saw before installing, removing, or replacing the blade. 1. Unplug power cord from outlet. 2. Install blade with the tension lever in vertical position., Lever 3. Install the blade through the insert opening. Have the teeth p ...
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Makita SJ401 - page 11
Assembly & Aausting INSTALLING PLAIN END BLADES NOTE: For plain end blades, the set screw of the blade holders needs to be used. The set screws are supplied in the loose parts bag. 1. Unplug power cord from outlet. 2. Install blade with the tension lever in vertical position. 3. Install the new blade through the insert hole in the table, and in ...
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Makita SJ401 - page 12
Assembly dk Adjusting ON-OFF KNOB 1. To turn tool “ON”, place fingers on Speed ControVOn-Off Knob and pull out. NOTE: A hesitation before blade movement, after tool is turned “ON, is a normal condition of this saw. 2. To turn tool “OFF”, push in Speed ControVOn-Off Knob. NEVER LEAVE THE TOOL UNAlTENDED UNTIL IT HAS COME TO A COMPLETE STOP ...
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Makita SJ401 - page 13
Basic Scroll Saw Operation PLEASE, read and understand the following items about your scroll saw before attempting to use the saw. 1. Allow the saw to cut wood by guiding the wood into the blade as it moves. 2. The blade teeth cut wood ONLY on the down stroke. 3. You must guide the wood into the blade slowly because the teeth of the blade are very ...
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Makita SJ401 - page 14
BEFORE EACH USE: Width .I 10 .110 ,095 Inspect your saw DISCONNECT THE SAW. To avoid injury from accidental starting, unplug the saw, push the switch "OFF" and lock the switch before changing the setup or removing covers, guards, or blade. Inspect your workpiece Make sure there are no nails or foreign objects in the part of the workpiece ...
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Makita SJ401 - page 15
Maintaining Your MAINTENANCE WARNING: For your own safety, push control knob “OFF” and remove plug from power source outlet before maintaining or lubricating your saw. General An occasional coat of paste wax on the work table will allow the wood being cut to glide smoothly across the work surface. Motor If the power cord is worn, cut or damaged ...
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Makita SJ401 - page 16
Content Pants 16 ...
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Makita SJ401 - page 17
Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Description Base Screw and Washer (4) Body Hose Plate Cover Blade Storage Case Pull Nail (2) Screw (2) Blade Motor Screw and Washer (3) Power Cord Spacer Counterweight Set Screw Hex Socket Bolt Spring Washer Flat Washer Hold Down Block Support Rod Set Screw ...
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Makita SJ401 - page 18
Content Parts ~~ Part No. 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 -85 Description Arm Cover, Right Arm Cover, Left Bearing Flange (4) Air Diaphragm Cover Set Screws (8) Upper Arm Arm Pin (2) Lower Arm Connector Set Screw (2) Spring Washer (2) Nut (2) Pin Roll Pin (2) Blade Tension Lever Tension Adjusting Bolt Flat Washer Pin Hex ...
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Makita SJ401 - page 19
Tmuble Shooting Turn switch “OFF” and always remove plug from the power source before trouble shooting. TROUBLE Breaking blades Motor will not run. Vibration NOTE: There will always be some vibration present when the saw is running because of motor opera- tion. ~ PROBLEM 1. Wrong tension. 2. Over working blade. 3. Wrong blade application. 4. Tw ...
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Makita SJ401 - page 20
MAKmA LIMED ONE YEAR WARRANTY Warranty Policy Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of defects from workmanship and materials for the period of ONE YEAR from the date of original purchase. Should any trouble develop during this one-year period, return the COMPLETE tool, freight p ...
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