Manual Heat Controller HTS SERIES SPLIT SYSTEM

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  • Heat Controller HTS SERIES SPLIT SYSTEM - page 1

    Split Pr oducts HSS Series Split System, 1 1 / 2 to 5 T ons HTS Series Split System, Tw o Stage, 2-5 T ons Outdoor Split Geother mal Heat Pumps Installation, Operation & Maintenance Instr uctions R e vision: 23 J une, 2008 Model Nomenclature 3 Safety 4 Storage 5 Pre-Installation 5 Equipment Selection 6 Air Coil Match-ups 6-7 Air Handler Selecti ...

  • Heat Controller HTS SERIES SPLIT SYSTEM - page 2

    2 www .heatcontoller .com This page left intentionally blank The Quality Leader in Conditioning Air Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 ...

  • Heat Controller HTS SERIES SPLIT SYSTEM - page 3

    3 The Quality Leader in Conditioning Air Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 www .heatcontoller.com Model Nomenclatur e: for Indoor Split Series NOTE: Above model nomenclature is a general reference. Consult individual specication catalogs for detailed information. Model Nomenclatur e: for Indoor Split Series 4 5 6 7 ...

  • Heat Controller HTS SERIES SPLIT SYSTEM - page 4

    HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 4 Heat Controller , Inc. Water-Source Heating and Cooling Systems W ARNING! V erify refrigerant type before proceeding. Units are shipped with R-22 and R-410A refrigerants. The unit label will indicate which refrigerant is provided. The Ear ...

  • Heat Controller HTS SERIES SPLIT SYSTEM - page 5

    5 The Quality Leader in Conditioning Air Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 www .heatcontoller.com General Information Inspection Upon receipt of the equipment, carefully check the shipment against the bill of lading. Make sure all units have been received. Inspect the packaging of each unit, and inspect each unit for damag ...

  • Heat Controller HTS SERIES SPLIT SYSTEM - page 6

    HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 6 Heat Controller , Inc. Water-Source Heating and Cooling Systems The installation of geothermal heat pump units and all associated components, parts, and accessories which make up the installation shall be in accordance with the regulation ...

  • Heat Controller HTS SERIES SPLIT SYSTEM - page 7

    7 The Quality Leader in Conditioning Air Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 www .heatcontoller.com T able 1b: GeoMax 2 (H T S) Air Handler Characteristics for Brands other than Above Models Model* Nominal T ons* Evaporator T emp (ºF) CFM Capacity (MBtuh)** 024 - Part Load 1.5 50 530 19.2 - 22.4 024 - Full Load 2.0 52 880 2 ...

  • Heat Controller HTS SERIES SPLIT SYSTEM - page 8

    HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 8 Heat Controller , Inc. Water-Source Heating and Cooling Systems Air Handler Selection Example Figure 1 shows a typical performance table for a heat pump air handler . Suppose the evaporator temperature required is 50ºF , the capacity req ...

  • Heat Controller HTS SERIES SPLIT SYSTEM - page 9

    9 The Quality Leader in Conditioning Air Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 www .heatcontoller.com Installation NOTICE! Failure to remove shipping br ac ke t s fr om s p ri ng -m ou nt ed c o mp re ss or s wi ll c a us e ex ce s si ve n oi se , an d c ou ld c a us e component failure due to added vibration. The installation ...

  • Heat Controller HTS SERIES SPLIT SYSTEM - page 10

    HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 10 Heat Controller , Inc. Water-Source Heating and Cooling Systems Installation Figure 2: HTS/HSS Installation External Flow Controller Mounting The Flow Controller can be mounted beside the unit as shown in Figure 7. Review the Flow Contro ...

  • Heat Controller HTS SERIES SPLIT SYSTEM - page 11

    11 The Quality Leader in Conditioning Air Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 www .heatcontoller.com Installation CAUTION! The following instructions represent industry accepted installation practices for closed loop earth coupled heat pump systems. Instructions are provided to assist the contractor in installing trouble fre ...

  • Heat Controller HTS SERIES SPLIT SYSTEM - page 12

    HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 12 Heat Controller , Inc. Water-Source Heating and Cooling Systems Earth loop temperatures can range between 25 and 1 10°F [-4 to 43°C]. Flow rates between 2.25 and 3 gpm per ton [2.41 to 3.23 l/m per kW] of cooling capacity is recommende ...

  • Heat Controller HTS SERIES SPLIT SYSTEM - page 13

    13 The Quality Leader in Conditioning Air Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 www .heatcontoller.com T able 2: Antifreeze Percentages by Volume T able 1: Approximate Fluid Volume (U.S. gal. [L]) per 100' of Pipe Gr ound-Loop Heat Pump Applications Figure 7: Loop Connection (Indoor Compressor Section) NOTICE! Cabinet ope ...

  • Heat Controller HTS SERIES SPLIT SYSTEM - page 14

    HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 14 Heat Controller , Inc. Water-Source Heating and Cooling Systems Gr ound-W ater Heat Pump Applications - “Indoor” Compr essor Section Only Open Loop - Ground Water Systems (“Indoor” Compressor Section Only) The “outdoor” versi ...

  • Heat Controller HTS SERIES SPLIT SYSTEM - page 15

    15 The Quality Leader in Conditioning Air Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 www .heatcontoller.com W ater Coil Low T emperature Limit Setting For all open loop systems the 30°F [-1.1°C] FP1 setting (factory setting-water) should be used to avoid freeze damage to the unit. See “Low W ater T emperature Cutout Selection? ...

  • Heat Controller HTS SERIES SPLIT SYSTEM - page 16

    HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 16 Heat Controller , Inc. Water-Source Heating and Cooling Systems W ater Quality Parameter HX Material Closed Recirculating Open Loop and Recir culating W ell Scaling Potential - Primary Measur ement pH/Calcium Hardness All - pH < 7.5 a ...

  • Heat Controller HTS SERIES SPLIT SYSTEM - page 17

    17 The Quality Leader in Conditioning Air Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 www .heatcontoller.com Refrigeration Installation x CAUTION! x CAUTION! Installation of a factory supplied liquid line bi-directional lter drier is required. Never install a suction line lter in the liquid line. x CAUTION! x T able 4: Lineset ...

  • Heat Controller HTS SERIES SPLIT SYSTEM - page 18

    HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 18 Heat Controller , Inc. Water-Source Heating and Cooling Systems Refrigeration Installation Figure 10: Braze Instructions T able 5: Service Valve Positions Figure 1 1: Air Coil Connection Figure 1 1 shows the installation of the lineset a ...

  • Heat Controller HTS SERIES SPLIT SYSTEM - page 19

    19 The Quality Leader in Conditioning Air Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 www .heatcontoller.com Figure 12b: T ypical Split/Add-on Coil Fossil Fuel Furnace Installation (Indoor Compressor Section) Compressor Section Compressor Section TXV 'IN' toward Compressor Section TXV 'IN' toward Compressor Secti ...

  • Heat Controller HTS SERIES SPLIT SYSTEM - page 20

    HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 20 Heat Controller , Inc. Water-Source Heating and Cooling Systems Refrigeration Installation T able 6a: R-22 Charging Values T able 6b: R-410A Charging V alues x NOTICE! x NOTICE: Use tables 14a to 15 for superheat/subcooling values. These ...

  • Heat Controller HTS SERIES SPLIT SYSTEM - page 21

    21 The Quality Leader in Conditioning Air Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 www .heatcontoller.com Refrigeration Installation T urn service valves full out CCW (see T able 5) and then turn back in one-half turn to open service ports. Add the required refrigerant so that the total charge calculated for the unit and line set ...

  • Heat Controller HTS SERIES SPLIT SYSTEM - page 22

    HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 22 Heat Controller , Inc. Water-Source Heating and Cooling Systems Hot W ater Generator Figure 15: T ypical HWG Installation (Indoor Compressor Section) Figure 16: HWG Double T ank Installation (Indoor Compressor Section) The HWG (Hot W ate ...

  • Heat Controller HTS SERIES SPLIT SYSTEM - page 23

    23 The Quality Leader in Conditioning Air Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 www .heatcontoller.com The heat pump, water piping, pump, and hot water tank should be located where the ambient temperature does not fall below 50°F [10°C]. Keep water piping lengths at a minimum. DO NOT use a one way length greater than 50 ft. ...

  • Heat Controller HTS SERIES SPLIT SYSTEM - page 24

    HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 24 Heat Controller , Inc. Water-Source Heating and Cooling Systems W ARNING! The HWG module is an appliance that operates in conjunction with the heat pump system, the hot water system and the electrical system. Installation should only be ...

  • Heat Controller HTS SERIES SPLIT SYSTEM - page 25

    25 The Quality Leader in Conditioning Air Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 www .heatcontoller.com Electrical - Line V oltage W ARNING! T o avoid possible injury or death due to electrical shock, open the power supply disconnect switch and secure it in an open position during installation. CAUTION! Use only copper conducto ...

  • Heat Controller HTS SERIES SPLIT SYSTEM - page 26

    HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 26 Heat Controller , Inc. Water-Source Heating and Cooling Systems Electrical - Line V oltage ELECTRICAL - POWER WIRING Electrical - Line V oltage All eld installed wiring, including electrical ground, must comply with the National Elect ...

  • Heat Controller HTS SERIES SPLIT SYSTEM - page 27

    27 The Quality Leader in Conditioning Air Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 www .heatcontoller.com HWG Wiring - “Indoor” Compressor Section The hot water generator pump power wiring is disabled at the factory to prevent operating the HWG pump “dry .” After all HWG piping is completed and air purged from the water p ...

  • Heat Controller HTS SERIES SPLIT SYSTEM - page 28

    HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 28 Heat Controller , Inc. Water-Source Heating and Cooling Systems Figure 23: FP1 Limit Setting CXM PCB JW3-FP1 jumper should be clipped for low temperature operation Electrical - Low V oltage Wiring Accessory Connections A terminal paralle ...

  • Heat Controller HTS SERIES SPLIT SYSTEM - page 29

    29 The Quality Leader in Conditioning Air Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 www .heatcontoller.com Electrical - Low V oltage Wiring Figure 27: T wo-Stage HTS Piping ELECTRICAL - THERMOST A T WIRING Thermostat Installation The thermostat should be located on an interior wall in a larger room, away from supply duct drafts. D ...

  • Heat Controller HTS SERIES SPLIT SYSTEM - page 30

    HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 30 Heat Controller , Inc. Water-Source Heating and Cooling Systems CXM Control For detailed control information, see CXM Application, Operation and Maintenance (IOM) manual. Field Selectable Inputs T est mode: T est mode allows the service ...

  • Heat Controller HTS SERIES SPLIT SYSTEM - page 31

    31 The Quality Leader in Conditioning Air Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 www .heatcontoller.com CXM Contr ols Safety Features – CXM Control The safety features below are provided to protect the com pres sor , he at e xcha nger s, w iring and oth er c ompo nents fro m da mage caus ed b y op erat ion o utsi de o f de si ...

  • Heat Controller HTS SERIES SPLIT SYSTEM - page 32

    HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 32 Heat Controller , Inc. Water-Source Heating and Cooling Systems ...

  • Heat Controller HTS SERIES SPLIT SYSTEM - page 33

    33 The Quality Leader in Conditioning Air Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 www .heatcontoller.com T able 9b: Unit Operation CXM Contr ols CXM Control Start-up Operation The control will not operate until all inputs and safety controls are checked for normal conditions. The compressor will have a 5 minute anti-short cycle ...

  • Heat Controller HTS SERIES SPLIT SYSTEM - page 34

    HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 34 Heat Controller , Inc. Water-Source Heating and Cooling Systems CXM Thermostat Details Thermostat Compatibility - Most all heat pump thermostats can be used with the CXM control. However Heat/Cool stats are NOT compatible with the CXM. A ...

  • Heat Controller HTS SERIES SPLIT SYSTEM - page 35

    35 The Quality Leader in Conditioning Air Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 www .heatcontoller.com Unit Star ting and Operating Conditions Operating Limits Environment – “Indoor” compressor section is designed for indoor installation only . Never install “indoor” compressor section in areas subject to freezing or ...

  • Heat Controller HTS SERIES SPLIT SYSTEM - page 36

    HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 36 Heat Controller , Inc. Water-Source Heating and Cooling Systems CAUTION! V erify that ALL water control valves are open and allow water ow prior to engaging the compressor . Freezing of the coax or water lines can permanently damage t ...

  • Heat Controller HTS SERIES SPLIT SYSTEM - page 37

    37 The Quality Leader in Conditioning Air Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 www .heatcontoller.com (see troubleshooting section). If the check described fails to reveal the problem and the unit still does not operate, contact a trained service technician to insure proper diagnosis and repair of the equipment. 8. When testi ...

  • Heat Controller HTS SERIES SPLIT SYSTEM - page 38

    HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 38 Heat Controller , Inc. Water-Source Heating and Cooling Systems T able 12a: T wo-Stage HTS R-410A Compressor Section Coax Water Pressure Drop Unit Operating Conditions T able 13: Water T emperature Change Through Heat Exchanger  ...

  • Heat Controller HTS SERIES SPLIT SYSTEM - page 39

    39 The Quality Leader in Conditioning Air Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 www .heatcontoller.com Unit Operating Conditions T able 14a: Size 024 HTS T wo-Stage R-410A T ypical Unit Operating Pressures and T emperatures T able 14b: Size 036 HTS T wo-Stage R-410A Typical Unit Operating Pressures and T emperatures T able 14c ...

  • Heat Controller HTS SERIES SPLIT SYSTEM - page 40

    HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 40 Heat Controller , Inc. Water-Source Heating and Cooling Systems Unit Operating Conditions T able 15: R-22 HSS T ypical Unit Operating Pressures and T emperatures T able 14d: Size 060 HTS T wo-Stage R-410A Typical Unit Operating Pressures ...

  • Heat Controller HTS SERIES SPLIT SYSTEM - page 41

    41 The Quality Leader in Conditioning Air Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 www .heatcontoller.com Pr e ventiv e Maintenance Water Coil Maintenance (Direct ground water applications only) If the system is installed in an area with a known high mineral content (125 P .P .M. or greater) in the water , it is best to establish ...

  • Heat Controller HTS SERIES SPLIT SYSTEM - page 42

    HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 42 Heat Controller , Inc. Water-Source Heating and Cooling Systems General If operational difficulties are encountered, perform the preliminary checks below before referring to the troubleshooting charts. • V erify that the unit is receiv ...

  • Heat Controller HTS SERIES SPLIT SYSTEM - page 43

    43 The Quality Leader in Conditioning Air Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 www .heatcontoller.com W ARNING! HAZARDOUS VOL T AGE! DISCONNECT ALL ELECTRIC POWER INCLUDING REMOTE DISCONNECTS BEFORE SERVICING. Failure to disconnect power before servicing can cause severe personal injury or death. CXM Pr ocess Flow Char t x W ...

  • Heat Controller HTS SERIES SPLIT SYSTEM - page 44

    HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 44 Heat Controller , Inc. Water-Source Heating and Cooling Systems Functional T r oubleshooting ...

  • Heat Controller HTS SERIES SPLIT SYSTEM - page 45

    45 The Quality Leader in Conditioning Air Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 www .heatcontoller.com Functional T r oubleshooting P erformance T r oubleshooting ...

  • Heat Controller HTS SERIES SPLIT SYSTEM - page 46

    HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 46 Heat Controller , Inc. Water-Source Heating and Cooling Systems Note: Never connect refrigerant gauges during startup procedures. Conduct water-side analysis using P/T ports to determine water flow and temperature difference. If water-si ...

  • Heat Controller HTS SERIES SPLIT SYSTEM - page 47

    47 The Quality Leader in Conditioning Air Residential Split - 60Hz R22 &R410A Rev .: 5 June, 2008 www .heatcontoller.com ...

  • Heat Controller HTS SERIES SPLIT SYSTEM - page 48

    08/08 ...

Manufacturer Heat Controller Category Air Conditioner

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A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use Heat Controller HTS SERIES SPLIT SYSTEM by users. Manuals are usually written by a technical writer, but in a language understandable to all users of Heat Controller HTS SERIES SPLIT SYSTEM.

A complete Heat Controller manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

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5. FAQ - Frequently Asked Questions
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