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Makita G6101R - page 1
ISSUE EMD-GU2016 PRINTED IN JAPAN November 2004 CE-SK Makita Corporation 3-11-8, Sumiyoshi-cho Anjo, Aichi 446-8502 Japan 3ZZ9020166 GENERATO R INSTRUCTIONS FOR USE アメリカ ...
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Makita G6101R - page 2
The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. W ARNING : NOTICE FEDERAL EMISSION COMPONENT DEFECT WARRANTY and CALIFORNIA EMISSION CONTROL WARRANTY are applicable to only those engines/ generators complied with EPA (Environmental Protection Agency) ...
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Makita G6101R - page 3
FEDERAL EMISSIONS COMPONENT DEFECT W ARRANTY EMISSIONS COMPONENT DEFECT WARRANTY COVERAGE - This emission warranty is applic- able in all States, except the State of California Makita U.S.A. Inc., La Mirada, California, (herein "MAKITA") warrant(s) to the initial retail purchaser and each subsequent owner, that this Nonroad engine (herein ...
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Makita G6101R - page 4
*The replacement parts used for required maintenance services. *Consequential damages such as loss of time, inconvenience, loss of use of the engine orequip- ment, etc. *Diagnosis and inspection charges that do not result in warranty-eligible service being performed. *Any non-authorized replacement part, or malfunction of authorized parts due to us ...
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Makita G6101R - page 5
CALIFORNIA EMISSION CONTROL W ARRANTY ST A TEMENT (This warranty does not apply in any other state.) YOUR W ARRANTY RIGHTS AND OBLIGA TIONS The California Air Resources Board and Makita U.S.A., Inc. (herein "MAKIT A") are pleased to explain the emission control warranty on your 2005 and later small off-road engine (herein "engine&quo ...
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Makita G6101R - page 6
LIMITED W ARRANTY on Emission Control Systems - California Only - MAKIT A , a distributor of small off-road equipment in the U.S., warrants to the owner of 2005 and later engines that the engine (1) has been designed, built, and equipped at the time of man- ufacture so as to conform with the applicable regulations of the California Air Resources Bo ...
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Makita G6101R - page 7
If it is determined by an authorized warranty station that other engine components have been damaged due to the failure of a warranted emission-related part during the warranty period, MAKIT A will repair and/or replace the necessary components. WHA T IS NOT COVERED UNDER THIS W ARRANTY This warranty does not cover any emission-related part which m ...
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Makita G6101R - page 8
REP AIR AND REPLACEMENT OF EMISSION-RELA TED P ARTS It is recommended that only engine replacement parts which have been authorized and approved by MAKIT A should be used in the performance of any warranty maintenance or repairs of emission-related parts. These replacement parts will be provided at no charge if the part is still under warranty . HO ...
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Makita G6101R - page 9
Thank you for purchasing a Makita generator . This manual covers operation and maintenance of the Makita generators. All information in this publication is based on the latest production informa- tion available at the time of approval for printing. Pay special attention to statements preceded by the following words: ■ The generator is designed to ...
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Makita G6101R - page 10
CONTENTS 1. SAFETY PRECAUTIONS ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ 1 2. SPECIFICA TIONS ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ 4 3. COMPONENTS ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ? ...
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Makita G6101R - page 11
1. SAFETY PRECAUTIONS − 1 − Do not operate the generator near gasoline or gaseous fuel because of the potential danger of explosion or fire. Do not fill the fuel tank with fuel while the engine is running. Do not smoke or use open flame near the fuel tank. Be careful not to spill fuel during refueling. If fuel is spilt, wipe it off and let dry ...
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Makita G6101R - page 12
− 2 − Pay attention to the wiring or extension cords from the generator to the con- nected device. If the wire is under the generator or in contact with a vibrating part, it may break and possibly cause a fire, generator burnout, or electric shock hazard. Replace damaged or worn cords immediately . Do not operate in rain, in wet or damp conditi ...
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Makita G6101R - page 13
− 3 − It is absolutely essential that you know the safe and proper use of the power tool or appliance that you intend to use. All operators must read, understand and follow the tool/appliance owners manual. T ool and appliance applica- tions and limitations must be understood. Follow all directions given on labels and warnings. Keep all instruc ...
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Makita G6101R - page 14
Specifications are subject to change without notice. * : Electric starter is available as option 2. SPECIFICA TIONS − 4 − MODEL G2800R G4100R, G4101R G6100R, G6101R Robin EH25-2D Alternator Type Brushless, Self-Exciting, 2-Poles, Single Phase 251 cm 3 4.39 US-gal (16.6 liter) Voltage regulator Condenser type Rated voltage 120 V Maximum output 2 ...
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Makita G6101R - page 15
3. COMPONENTS − 5 − V FUEL GAUGE PILOT LAMP SPARK PLUG OIL DRAIN PLUG OILGAUGE (OIL FILLER) KEY SWITCH ( Electric starter type ) CHOKE KNOB AIR CLEANER RECOIL STARTER OIL SENSOR AC RECEPTACLE MUFFLER NO-FUSE BREAKER TANK CAP DC CIRCUIT BREAKER EARTH ( GROUND ) TERMINAL DC OUTPUT TERMINAL VOLTMETER FULL POWER SWITCH IDLE CONTROL SWITCH G28R-G61R ...
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Makita G6101R - page 16
UPPER LEVEL LOWER LEVEL OIL FILLER NECK OIL GAUGE (OIL FILLER) UPPER LEVEL LOWER LEVEL 4. PRE-OPERA TION CHECKS − 6 − CHECK ENGINE OIL. Before checking or refilling oil, be sure generator is located on stable and level surface with engine stopped. ■ Remove oil filler cap and check the engine oil level. ■ If oil level is below the lower leve ...
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Makita G6101R - page 17
■ Check fuel level at fuel level gauge. ■ If fuel level is low , refill with unlead- ed automotive gasoline. This engine is certified to operate on automotive unleaded gasoline. ■ Be sure to use the fuel filter screen on the fuel filter neck. Fuel tank capacity : G2800R ・・・・・・ 3.17 US-gal. (12.0 liter) G4100R,G4101R ・・ 4.39 US ...
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Makita G6101R - page 18
CHECKING COMPONENT P ARTS Check following items before starting engine: ■ Fuel leakage from fuel hose, etc. ■ Bolts and nuts for looseness. ■ Components for damage or breakage. ■ Generator not resting on or against any adjacent wiring. CHECK GENERA TOR SURROUNDINGS. − 8 − Make sure you review each warning in order to prevent fire hazard ...
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Makita G6101R - page 19
− 9 − BA TTER Y INST ALL TION (Electric starter model) Recommended Battery: A capacity of 12V -24AH or larger . Death, personal injury and/or property damage may occur unless instruc- tions are followed carefully . ■ Use battery of recommended capacity . ■ T urn the starter switch to the "STOP" position when mounting or dis- mount ...
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Makita G6101R - page 20
− 10 − GROUNDING THE GENERA TOR ■ To ground the generator to the earth, connect the grounding lug of the gen- erator to the grounding spike driven into the earth or to the conductor which has been already grounded to the earth. ■ If such grounding conductor or grounding electrode is unavailable, connect the grounding lug of the gen- erator ...
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Makita G6101R - page 21
(a) T urn the engine switch to the position "ON". (Recoil starter model only) (b) T urn the no-fuse breaker to the "OFF" position. (c) Open the fuel cock. (d) Pull the choke knob to close if the engine is cold. 5. OPERA TING PROCEDURES ST ARTING THE ENGINE − 11 − Check the oil level before each operations as outlined on page ...
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Makita G6101R - page 22
− 12 − (f) ［ Electric starter model ］ Insert the key into the key switch and turn it clockwise to the "RUN" position to start the engine. Then turn the key further to the "ST ART" position. The engine will be started by starting motor . RUN STOP STOP RUN START START OPEN ■ Do not run the starting motor over 5 seconds c ...
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Makita G6101R - page 23
− 13 − USING ELECTRIC POWER ■ Make sure that the appliance is switched OFF before connecting it to the generator . ■ Do not move the generator while it is running. ■ Be sure to ground the generator if the connected appliance is grounded. Failure to ground unit may lead to electrical shock. W ARNING CONTROL P ANEL (G2800R) DC Battery charg ...
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Makita G6101R - page 24
− 14 − (G4101R / G4100R) AC MAX 30A 30A 125V 20A 125V 20A RESET TEST AC MAX 20A AC MAX 20A AC MAX 20A 120V/240V 120V FULL POWER SWITCH IDLE CONTROL G4100R Battery charge only DC 12V - 8.3A GROUND ON OFF ON OFF ON OFF DC BREAKER PILOT LAMP AC 120V AC 120V / 240V ENGINE SWITCH START SWITCH 5 8 6 4 11 10 9 2 7 3 ON OFF AC BREAKER 1 (G6101R / G6100 ...
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Makita G6101R - page 25
− 15 − (1) AC APPLICA TION (a) Check the pilot lamp for proper voltage. ■ This generator is thoroughly tested and adjusted in the factory . If the generator does not produce the specified voltage, consult your nearest Makita factory or authorized service center . (b) T urn of f the switch (es) of the electrical appliance (s) before connecting ...
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Makita G6101R - page 26
− 16 − NOTE : When the no-fuse breaker turns off during operation, the generator is over loaded or the appliance is defective. Stop the generator immediately , check the appliance and / or generator for overloading or detect and have repaired as necessary by Makita factory or authorized service center . ■ To take power out from the TWIST LOCK ...
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Makita G6101R - page 27
− 17 − FULL POWER SWITCH Select the voltage using the FULL POWER SWITCH in accordance with the electrical appliance. Refer to T ABLE 2 . 120V 120V 240V Change the FULL POWER SWITCH after turning the no-fuse breaker to "OFF". ［ CAUTION ］ GFCI RECEPT ACLE After starting the engine, check the GFCI for proper functioning by the follow ...
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Makita G6101R - page 28
− 18 − (2) CONNECTING TO DOMESTIC CIRCUITS (HOUSE WIRING) All Makita generators are a neutral grounded type. If a generator is to be connected to residential or commercial power lines, such as a stand-by power source during power outage, all connec- tions must be made by a licensed electrician. Failure in connection may result in death, persona ...
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Makita G6101R - page 29
− 19 − Utility high line Meter box Generator House circuit breaker XW Y X ( X )( Y ) ( G ) ( W ) WY Transfer switch 240V 4P- Receptacle 120V appliance 120V appliance 240V appliance (c) Operating the generator . ■ Set the full power switch to 120V/ 240V side. ■ T urn the house AC breaker off before starting the generator . ■ Start the gene ...
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Makita G6101R - page 30
− 20 − (3) DC APPLICA TION The DC terminal is used only for charging 12 volt batteries. It provides up to 12V - 8.3A (100W) of maximum power . CONNECTION OF CABLE : ■ Connect positive (red) terminal on generator to positive (+) terminal on battery . ■ Connect negative (black) terminal on generator to negative ( - ) terminal on battery . ■ ...
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Makita G6101R - page 31
− 21 − STOPPING THE GENERA T OR (a) T urn off the power switch of the elec- tric equipment and unplug the cord from receptacle of the generator . (b) T urn the no-fuse breaker to the "OFF" position. (c) Allow the engine about 3 minutes to cool down at no-load before stopping. (d) ［ Recoil starter model ］ T urn the engine switch to ...
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Makita G6101R - page 32
− 22 − (1) HOW TO USE IDLE CONTROL ■ Start the engine with IDLE CONTROL SWITCH off. NOTE : W arm up the engine without a load for a few minutes. ■ T urn IDLE CONTROL SWITCH on. (2) CHECKING THE OPERA TION When IDLE CONTROL does not operate normally , please check following : ■ Overloaded ? Please make it sure that the generator is not ove ...
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Makita G6101R - page 33
6. W A TT AGE INFORMA TION − 23 − Some appliances need a "surge" of energy when starting. This means that the amount of electrical power needed to start the appliance may exceed the amount needed to maintain its use. Electrical appliances and tools normally come with a label indicating voltage, cycles / Hz, amperage (amps) and electri ...
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Makita G6101R - page 34
− 24 − VOL T AGE DROP IN ELECTRIC EXTENSION CORDS When a long electric extension cord is used to connect an appliance or tool to the generator , a certain amount of voltage drop or loss occurs in the extension cord which reduces the effective voltage available for the appliance or tool. The use of improper size or gauge of extension cords may c ...
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Makita G6101R - page 35
7. SP ARK ARRESTER − 25 − SP ARK ARRESTER In a dry or wooded area, it is recommendable to use the product with a spark arrester . Some areas require the use of a spark arrester . Please check your local laws and regulations before operating your product . The spark arrester must be cleaned regularly to keep it functioning as designed. A clogged ...
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Makita G6101R - page 36
8. MAINTENANCE SCHEDULE − 26 − DAIL Y INSPECTION Before running the generator , check the following service items: Excessive vibration,noise Clean air cleaner element Safe surroundings Enough clean engine oil Leakage of gasoline and engine oil Loose or broken bolts and nuts Enough gasoline PERIODIC MAINTENANCE Periodic maintenance is vital to s ...
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Makita G6101R - page 37
− 27 − *NOTE: 1. Initial oil change should be performed after first twenty (20) hours of operation. Thereafter change oil every hundred (100) hours. Before changing oil, check for a suitable way to dispose of old oil. Do not pour it down into sewage drains, onto garden soil or into open streams. Y our local zoning or environmental regulations w ...
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Makita G6101R - page 38
− 28 − 9. "HOW -T O" MAINTENANCE ENGINE OIL CHANGE ■ Change engine oil every 100 hours. (For new engine, change oil after 20 hours.) (a) Drain oil by removing the drain plug and the oil filler cap while the engine is warm. (b) Reinstall the drain plug and fill the engine with oil until it reaches the upper level on the oil filler ca ...
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Makita G6101R - page 39
− 29 − COVER INNER ELEMENT OUTER ELEMENT 1. Urethane Foam Element W ash and clean the urethane foam with detergent. After cleaning, dry it. Clean the urethane foam element every 50 hours. 2. Paper element Clean by tapping gently to remove dirt and blow off dust. Never use oil. Clean the paper element every 50 hours of operation, and replace ele ...
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Makita G6101R - page 40
− 30 − CLEANING FUEL STRAINER Dirt and water in the fuel are removed by the fuel strainer . (a) Remove the strainer cup and throw away water and dirt. (b) Clean the screen and strainer cup with gasoline. (c) T ightly fasten the cup to main body , making sure to avoid fuel leak. FUEL HOSE REPLACEMENT Replace the fuel hose every 1,000 hours or ev ...
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Makita G6101R - page 41
− 31 − 10. PREP ARA TION FOR ST ORAGE The following procedures should be followed prior to storage of your generator for periods of 6 months or longer . ■ Drain fuel from fuel tank carefully by disconnecting the fuel line. Gasoline left in the fuel tank will eventually deteriorate making engine-starting difficult. ■ Remove the carburetor fl ...
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Makita G6101R - page 42
11 . TROUBLESHOOTING − 32 − When generator engine fails to start after several attempts, or if no electricity is available at the output socket, check the following chart. If your generator still fails to start or generate electricity , contact your nearest Makita factory or authorized service center for further information or corrective proced ...
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Makita G6101R - page 43
12. WIRING DIAGRAM − 33 − G2800R V + - REC1 Field Winding Diode Surge absorber Auxiliary Winding for condenser AC Winding 1 AC Winding 2 1.25Grn 1.25Brn 1.25Brn 0.75Y 0.75Y 2.0W 2.0R 2.0Blu 2.0Blk 2.0Blk Voltmeter No-fuse breaker AC output receptacle ( 120V ) Condenser Engine switch 1.25Blk DC output terminal 1.25Brn/W 1.25Or Circuit breaker Di ...
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Makita G6101R - page 44
− 34 − G4100R V + - 120V 120V 120/240V 120/240V REC1 W W REC4 GENERATOR CONTROL BOX Field Winding AC Winding 2 AC Winding 1 DC Winding Diode Sarge absorber Auxiliary Winding for condenser 2.0Blu 2.0Blk No-fuse breaker 2.0R Voltmeter 1.25Y 1.25Brn Condenser 2.0W 1.25Or 1.25Brn/W DC output terminal Circuit breaker Diode stack Assy Earth (Ground) ...
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Makita G6101R - page 45
− 35 − G4101R Earth (Ground) terminal 1.25Grn 1.25R 1.25Or ST B -M +M IG Key switch Battery Magnetiec switch 14R 14Blk Electric starter V + - 120V 120V 120/240V REC1 W W REC4 GENERATOR CONTROL BOX Field Winding AC Winding 2 AC Winding 1 DC Winding Diode Sarge absorber Auxiliary Winding for condenser 2.0Blu 2.0Blk No-fuse breaker 2.0R Voltmeter ...
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Makita G6101R - page 46
− 36 − G6100R V + - 120V 120V 120/240V 8 1 9 5 3 6 7 4 2 8 9 1 5 3 6 7 4 REC1 REC4 W W REC2 GENERATOR CONTROL BOX Field Winding AC Winding 2 AC Winding 1 DC Winding Diode Sarge absorber 2 0.75W 0.75W 0.75W 0.75Blu 0.75Blu 0.75Blk/W 0.75Grn/W 0.75Grn/W 0.75Blk 0.75Grn 2.0Grn Auxiliary Winding for condenser 2.0Blu 2.0Blk No-fuse breaker 2.0R 2.0W ...
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Makita G6101R - page 47
− 37 − G6101R V + - 120V 120V 120/240V 8 1 9 5 3 6 7 4 2 8 9 1 5 3 6 7 4 REC1 REC4 W + - REC2 GENERATOR CONTROL BOX Field Winding AC Winding 2 AC Winding 1 DC Winding Diode Sarge absorber 2 0.75W 0.75W 0.75W 0.75Blu 0.75Blu 0.75Blk/W 0.75Grn/W 0.75Grn/W 0.75Blk 0.75Grn Auxiliary Winding for condenser 2.0Blu 2.0Blk No-fuse breaker 2.0R 2.0W Volt ...
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Makita G6101R - page 48
13. OPTIONAL P ARTS − 38 − "HOW TO" INST ALL BA TTER Y G28R-G61R 米国取説GU2016 05.1.26 11:15 AM ページ38 ...
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Makita G6101R - page 49
ISSUE EMD-GU2016 PRINTED IN JAPAN November 2004 CE-SK Makita Corporation 3-11-8, Sumiyoshi-cho Anjo, Aichi 446-8502 Japan 3ZZ9020166 GENERATO R INSTRUCTIONS FOR USE アメリカ ...
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