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Manual Ford Vehicle

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  • Ford Vehicle - page 1

    Introduction 4 Instrumentation 9 W arning and control lights 9 Gauges 15 Entertainment Systems 20 AM/FM stereo 20 AM/FM stereo cassette 20 AM/FM stereo cassette with CD 32 AM/FM stereo with CD 40 Climate Controls 56 Heater only 56 Manual heating and air conditioning 57 Lights 61 Headlamps 61 T urn signal control 63 Driver Controls 68 W indshield wi ...

  • Ford Vehicle - page 2

    Locks and Security 82 Keys 82 Locks 82 Anti-theft system 82 Seating and Safety Restraints 86 Seating 86 Safety restraints 92 Child restraints 101 Driving 109 Starting 109 Brakes 113 T ransmission operation 132 V ehicle loading 149 Roadside Emergencies 150 Hazard flasher switch 150 Fuses and relays 151 Jump starting 162 Customer Assistance 166 The d ...

  • Ford Vehicle - page 3

    Cleaning 174 Underbody preservation 177 Maintenance and Specifications 178 Accessories 224 General Maintenance Information 225 Index 243 All rights reserved. Repr oduction by any means, electronic or mechanical including photocopying, recor ding or by any infor mation storage and retrieval system or translation in whole or part is not per mitted wi ...

  • Ford Vehicle - page 4

    The following warning may be required by California law: CALIFORNIA Proposition 65 W arning W ARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. In addition, certain fluids contained in vehicles and ...

  • Ford Vehicle - page 5

    W arning symbols on your vehicle When you see this symbol, it is imperative that you consult the relevant section of this guide before touching or attempting adjustment of any kind. Protecting the environment W e must all play our part in protecting the environment. Correct vehicle usage and the authorized disposal of waste cleaning and lubrication ...

  • Ford Vehicle - page 6

    These are some of the symbols you may see on your vehicle. Safety Alert See Owner ’ s Guide Fasten Safety Belt Air Bag-Front Air Bag-Side Child Seat Child Seat Installation W arning Child Seat T ether Anchorage Brake System Anti-Lock Brake System Brake Fluid - Non-Petroleum Based T raction Control AdvanceT rac Master Lighting Switch Hazard W arni ...

  • Ford Vehicle - page 7

    Interior Luggage Compartment Release Symbol Panic Alarm Engine Oil Engine Coolant Engine Coolant T emperature Do Not Open When Hot Battery A void Smoking, Flames, or Sparks Battery Acid Explosive Gas Fan W arning Power Steering Fluid Maintain Correct Fluid Level MAX MIN Emission System Engine Air Filter Passenger Compartment Air Filter Jack Check f ...

  • Ford Vehicle - page 8

    FEDERAL HIGHWAY ADMINISTRATION REGULATION Regulations such as those issued by the Federal Highway Administration or issued pursuant to the Occupational Safety and Health Act (OSHA), and/or state and local laws and regulations may require additional equipment for the way you intend to use the vehicle. It is the responsibility of the registered owner ...

  • Ford Vehicle - page 9

    W ARNING LIGHTS AND CHIMES W arning lights and gauges can alert you to a vehicle condition that may become serious enough to cause expensive repairs. A warning light may illuminate when a problem exists with one of your vehicle ’ s functions. Many lights will illuminate when you start your vehicle to make sure the bulb works. If any light remains ...

  • Ford Vehicle - page 10

    Under engine misfire conditions, excessive exhaust temperatures could damage the fuel system, interior floor coverings or other vehicle components, possibly causing a fire. Engine protect warning (Cummins engine only) Illuminates when there is a fault in the electronic subsystem but the vehicle can be driven, and indicates one of the following cond ...

  • Ford Vehicle - page 11

    Brake reserve system warning (if equipped) Illuminates to indicate normal Hydromax booster reserve system activation when the engine is OFF and the service brake pedal is applied, or when the ignition is in the ON or ST ART position. This light may also illuminate momentarily if the engine is running and the driver turns the steering wheel fully in ...

  • Ford Vehicle - page 12

    T railer ABS brake system (if equipped) Illuminates briefly when the engine is powered-up and only when a PLC trailer or a PLC diagnostic tool is connected. If the light remains on after the vehicle is started, continues to flash or fails to illuminate, have the system serviced immediately . Parking brake warning (Hydraulic brakes only) Momentarily ...

  • Ford Vehicle - page 13

    Range inhibit Illuminates when the transmission is not engaged in the selected gear . The warning light will go off when the gearshift lever is adjusted in to the appropriate gear . Refer to the T ransmission Operator ’ s Manual for more information. Charging system (if equipped) Illuminates when the ignition is turned to the ON position and the ...

  • Ford Vehicle - page 14

    W ater in fuel (if equipped) During refueling it is possible for water -contaminated diesel fuel to be pumped into your fuel tank. Y our vehicle fuel system is equipped with a fuel filter/water separator to remove water from the fuel. The indicator light illuminates when the fuel filter/water separator has a significant quantity of water , or when ...

  • Ford Vehicle - page 15

    Safety belt warning chime Sounds to remind you to fasten your safety belts. BeltMinder 姟 chime Sounds intermittently to remind you to fasten your safety belts. Headlamps on warning chime Sounds when the headlamps or parking lamps are on, the key is removed from the ignition and the driver ’ s door is opened. Key-in-ignition warning chime Sounds ...

  • Ford Vehicle - page 16

    Engine coolant temperature gauge Indicates the temperature of the engine coolant. At normal operating temperature, the needle remains within the normal area (the area between the “ H ” and “ C ” ). If it enters the red section, the engine is overheating. Stop the vehicle as soon as safely possible, switch off the engine immediately and let ...

  • Ford Vehicle - page 17

    Air pressure gauge and warning buzzer (if equipped) Indicates the amount of air pressure in the brake system (green=primary , red=secondary) in pounds per square inch. When the pressure is too low for normal brake operation (less than 414 kPa [60 psi]) and the ignition is turned to ON: • a warning buzzer sounds • the warning light illuminates A ...

  • Ford Vehicle - page 18

    Fuel gauge Displays approximately how much fuel is in the fuel tank. The fuel gauge may vary slightly when the vehicle is in motion or on a grade. When refueling the vehicle from empty indication, the amount of fuel that can be added will be less than the advertised capacity due to the reserve fuel. The FUEL DOOR icon and arrow indicates which side ...

  • Ford Vehicle - page 19

    T rip odometer Registers the kilometers (miles) of individual journeys. T o reset, depress the control. T achometer Indicates the engine speed in revolutions per minute. Driving with your tachometer pointer in the red zone may damage the engine. RPM 1000 DIESEL FUEL ONLY X 0 1 2 3 4 Instrumentation 19 ...

  • Ford Vehicle - page 20

    AM/FM STEREO (WITH 2 SPEAKERS) AM/FM STEREO (WITH 4 SPEAKERS AND FADE CAPABILITY) 1 2 3 4 AM/FM SEEK TONE CLK TUNE TONE VOL 12 FM ST DX VOL PUSH ON 1 2 3 4 AM/FM SEEK TONE CLK TUNE TONE VOL 12 FM ST DX VOL PUSH ON AM / FM STEREO Entertainment Systems 20 ...

  • Ford Vehicle - page 21

    V olume/power control Press the control to turn the audio system on or off. T urn the control to raise or lower volume. If the volume is set above a certain level and the ignition is turned off, the volume will come back on at a “ nominal ” listening level when the ignition switch is turned back on. Bass adjust The bass adjust control allows yo ...

  • Ford Vehicle - page 22

    Speaker balance adjust Speaker sound distribution can be adjusted between the right and left speakers. Press the TONE control three times, then use the volume knob to adjust the desired level. Speaker fade adjust (if equipped) Speaker sound can be adjusted between the front and rear speakers. Press the TONE control four times, then use the volume k ...

  • Ford Vehicle - page 23

    Radio station memory preset The radio is equipped with four station memory preset controls. These controls can be used to select up to four preset AM stations and eight FM stations (four in FM1 and four in FM2). Setting memory preset stations 1. Select the frequency band with the AM/FM select control. 2. Select a station. Refer to T une adjust or S ...

  • Ford Vehicle - page 24

    T o set the minute, press and hold the CLK control until CLOCK SET appears in the display and press the TUNE control: • to decrease minutes and • to increase minutes. The CLK control will allow you to switch between media display mode (radio station, stereo information, etc.) and clock display mode (time). When in clock mode, the media informat ...

  • Ford Vehicle - page 25

    AM/FM STEREO CASSETTE V olume/power control Press the control to turn the audio system on or off. T urn the control to raise or lower volume. If the volume is set above a certain level and the ignition is turned off, the volume will come back on at a “ nominal ” listening level when the ignition switch is turned back on. SCAN BASS TREB BAL FADE ...

  • Ford Vehicle - page 26

    Bass adjust The bass adjust control allows you to increase or decrease the audio system ’ s bass output. T reble adjust The treble adjust control allows you to increase or decrease the audio system ’ s treble output. Speaker balance adjust Speaker sound distribution can be adjusted between the right and left speakers. BASS TREB BAL Entertainmen ...

  • Ford Vehicle - page 27

    Speaker fade adjust Speaker sound can be adjusted between the front and rear speakers. Seek function The seek function control works in radio mode. Seek function in radio mode • Press to find the next listenable station down the frequency band. • Press to find the next listenable station up the frequency band. Scan function The scan function wo ...

  • Ford Vehicle - page 28

    AM/FM select The AM/FM select control works in radio and tape modes. AM/FM select in radio mode This control allows you to select AM or FM frequency bands. Press the AM control to select from AM selections, and press the FM control to select from FM1 or FM2 memory preset stations. AM/FM select in tape mode Press this control to stop tape play and b ...

  • Ford Vehicle - page 29

    Setting the clock Press CLK to toggle between listening frequencies and clock mode while in radio mode. T o set the hour , press and hold the CLK control and press the SEEK control: • to decrease hours and • to increase hours. T o set the minute, press and hold the CLK control and press the TUNE control: • to decrease minutes and • to incre ...

  • Ford Vehicle - page 30

    Tune adjust in radio mode • Press to move to the next frequency down the band (whether or not a listenable station is located there). Hold the control to move through the frequencies quickly . • Press to move to the next frequency up the band (whether or not a listenable station is located there). Hold for quick movement. T ape select • T o e ...

  • Ford Vehicle - page 31

    Rewind The rewind control works in tape mode. T o rewind in tape mode, press the REW control. Fast forward The fast forward control works in tape mode. T o fast forward in tape mode, press the FF control. In the tape mode, tape direction will automatically reverse when the end of the tape is reached. T ape direction select Press SIDE and 1 – 2 at ...

  • Ford Vehicle - page 32

    PREMIUM AM/FM STEREO/CASSETTE/SINGLE CD V olume/power control Press the control to turn the audio system on or off. Audio power can also be turned on by pressing the AM/FM select control or the T APE/CD select control. T urn control to raise or lower volume. If the volume is set above a certain level and the ignition is turned off, the volume will ...

  • Ford Vehicle - page 33

    Bass adjust The bass adjust control allows you to increase or decrease the audio system ’ s bass output. Press the BASS control then press: • to decrease the bass output and • to increase the bass output. T reble adjust The treble adjust control allows you to increase or decrease the audio system ’ s treble output. Press the TREB control th ...

  • Ford Vehicle - page 34

    Seek function in radio mode • Press to find the next listenable station down the frequency band. • Press to find the next listenable station up the frequency band. Seek function in tape mode • Press to listen to the previous selection on the tape. • Press to listen to the next selection on the tape. Seek function in CD mode • Press to see ...

  • Ford Vehicle - page 35

    AM/FM select The AM/FM select control works in radio, tape and CD modes. AM/FM select in radio mode This control allows you to select AM or FM frequency bands. Press the control to switch between AM, FM1 or FM2 memory preset stations. AM/FM select in tape mode Press this control to stop tape play and begin radio play . Radio station memory preset T ...

  • Ford Vehicle - page 36

    Starting autoset memory preset 1. Select a frequency using the AM/FM select controls. 2. Press the control. 3. When the first six strong stations are filled, the station stored in memory preset control 1 will start playing. If there are less than six strong stations available on the frequency band, the remaining memory preset controls will all stor ...

  • Ford Vehicle - page 37

    • to decrease minutes and • to increase minutes. If your vehicle has a separate clock, (other than the digital radio display), the CLK control will not function in the above manner . The CLK control will allow you to switch between media display mode (radio station, stereo information, etc.) and clock display mode (time). When in clock mode, th ...

  • Ford Vehicle - page 38

    • T o begin CD play (if CD is loaded), press the CD control. The first track of the disc will begin playing. If returning from radio or tape mode, CD play will begin where it stopped last. Rewind The rewind control works in tape and CD modes. • In tape mode, radio play will continue until rewind is stopped (with the T APE control) or the beginn ...

  • Ford Vehicle - page 39

    Dolby 姞 noise reduction Dolby 威 noise reduction operates in tape mode. Dolby 威 noise reduction reduces the amount of hiss and static during tape playback. Press the control to activate (and deactivate) the Dolby 威 noise reduction. Dolby 威 noise reduction is manufactured under license from Dolby 威 Laboratories Licensing Corporation. “ ...

  • Ford Vehicle - page 40

    AUDIOPHILE AM/FM STEREO IN DASH SIX CD RADIO PREMIUM AM/FM STEREO IN DASH SIX CD RADIO LOAD EJ SHUF COMP MUTE SEL BAL BASS FADE TREB SCAN DISC TUNE PUSH ON CD 1 2 3 4 5 6 MENU AM FM SEEK REW FF Entertainment Systems 40 ...

  • Ford Vehicle - page 41

    V olume/power control Press the control to turn the audio system on or off. T urn the control to raise or lower volume. If the volume is set above a certain level and the ignition is turned off, the volume will come back on at a “ nominal ” listening level when the ignition switch is turned back on. Bass adjust The bass adjust control allows yo ...

  • Ford Vehicle - page 42

    Speaker fade adjust Speaker sound can be adjusted between the front and rear speakers. Press the F ADE control. Use the SEL control to adjust the sound between the front and rear speakers. Seek function The seek function works in radio or CD mode. Seek function in radio mode • Press to find the next listenable station down the frequency band. SEE ...

  • Ford Vehicle - page 43

    AM/FM select The AM/FM select control works in radio and CD modes. AM/FM select in radio mode This control allows you to select AM or FM frequency bands. Press the control to switch between AM, FM1 or FM2 memory preset stations. AM/FM select in CD mode Press this control to stop CD play and begin radio play . Radio station memory preset The radio i ...

  • Ford Vehicle - page 44

    2. AUTOSET will flash in the display as the frequency band is scrolled through. 3. When the six strongest stations are filled, the station stored in memory preset control 1 will start playing. If there are fewer than six strong stations available on the frequency band, the remaining memory preset controls will all store the last strong station avai ...

  • Ford Vehicle - page 45

    Disc adjust for CD mode • Press to select the previous disc. (Play will begin on the first track of the disc unless shuffle mode is engaged.) Refer to Shuffle feature for more information. Hold the control to continue reversing through the discs. • Press to select the next disc. Hold the control to fast-forward through the remaining discs. CD s ...

  • Ford Vehicle - page 46

    Rewind The rewind control works in CD modes. Press and hold the REW control until the desired selection is reached. If the beginning of the disc is reached, the CD will begin play at the first track. Release the control to disengage rewind mode. When in rewind mode, your audio system will automatically lower the volume level of the playing media. F ...

  • Ford Vehicle - page 47

    Auto load This feature allows you to autoload up to 6 discs into the multi disc CD player internal to the radio. Press and hold the LOAD control until AUTOLOAD # is displayed. The CD door will open. Load the desired discs, one at a time. The CD is loaded into position and the audio system will display CD#. Each time the CD door opens, INSERT CD# is ...

  • Ford Vehicle - page 48

    Compression feature (if equipped) The compression feature operates in CD mode and brings soft and loud CD passages together for a more consistent listening level. On Audiophile audios, press the MENU control until compression status is displayed. Press the SEL control to enable the compression feature when COMP OFF is displayed. Press the SEL contr ...

  • Ford Vehicle - page 49

    TRAFFIC ON/OFF — T raffic announcements can be programmed as local or distant. Refer to T raffic announcements. RDS ON/OFF — This feature allows your audio system to receive text information from RDS-equipped FM radio stations. Refer to Radio Data System feature. FIND type — Allows you to select your desired FM program type and search for tha ...

  • Ford Vehicle - page 50

    audio system will scan to all traffic capable frequencies. If no valid stations are found after one pass, the scan function is cancelled and NOT FOUND displays. T raffic announcements are not available in most U.S. markets. Radio data system (RDS) feature This feature allows your audio system to receive text information from RDS-equipped FM radio s ...

  • Ford Vehicle - page 51

    Program type This feature allows you to search for RDS stations selectively by their program type. Press the MENU control until FIND program type is displayed. Use the SEL control to select the program type. W ith the feature on, use the SEEK or SCAN control to find the desired program type from the following selections: • Classic • Country • ...

  • Ford Vehicle - page 52

    Digital signal processing (if equipped) The digital signal processing (DSP) feature allows you to change the signal mode to suit your listening tastes. Press the DSP control to access one of the following modes: • DSP OFF • SIGNAL MODE • OCCUP ANCY MODE Use the SEL control to select the desired signal mode (the selected mode will appear in th ...

  • Ford Vehicle - page 53

    Phone mode This feature allows you to control the factory-installed cellular phone (if equipped) through the radio controls. • Press the phone/mute control to enter phone mode. The playing media will mute. • Use SEEK, TUNE or radio presets 1 through 6 to select a phone number previously programmed in the phone. • Press the phone/mute control ...

  • Ford Vehicle - page 54

    • After playing, store the disc in its case. CD units are designed to play commercially pressed 12 cm (4.75 in) audio compact discs only . Due to technical incompatibility , certain recordable and re-recordable compact discs may not function correctly when used in Ford CD players. Irregular shaped CDs, CDs with a scratch protection film attached, ...

  • Ford Vehicle - page 55

    RADIO RECEPTION FACTORS Three factors can affect radio reception: • Distance/strength. The further an FM signal travels, the weaker it is. The listenable range of the average FM station is approximately 40 km (24 miles). This range can be affected by “ signal modulation. ” Signal modulation is a process radio stations use to increase their st ...

  • Ford Vehicle - page 56

    HEATER ONLY SYSTEM (IF EQUIPPED) Fan speed control Controls the volume of air circulated in the vehicle. T emperature control knob Controls the temperature of the airflow inside the vehicle. On heater -only systems, the air cannot be cooled below the outside temperature. Mode selector control Controls the direction of the airflow to the inside of t ...

  • Ford Vehicle - page 57

    Operating tips • In humid weather , place the climate control system in DEF before driving. This will reduce fogging on your windshield. Once the windshield has been cleared, select any desired position. • T o reduce humidity buildup inside the vehicle, do not drive with the climate control system in the OFF position. • Under normal weather c ...

  • Ford Vehicle - page 58

    Fan speed control Controls the volume of air circulated in the vehicle. T emperature control knob Controls the temperature of the airflow inside the vehicle. Mode Selector Control Controls the direction of the airflow to the inside of the vehicle. The air conditioning compressor can operate in all modes except and . However , the air conditioning w ...

  • Ford Vehicle - page 59

    • OFF – Outside air is shut out and the fan will not operate. For short periods of time only , use this mode to prevent undesirable odors from entering the vehicle. • (Panel and floor) – Distributes outside air through the instrument panel registers and the floor ducts. Heating and air conditioning capabilities are provided in this mode. Fo ...

  • Ford Vehicle - page 60

    • Under snowy or dirty weather conditions, your vehicle ’ s climate control system should be left in the OFF position when the vehicle is parked. This allows the climate control system to be free from contamination of outside pollutants. • If your vehicle has been parked with the windows closed during warm weather conditions, the air conditio ...

  • Ford Vehicle - page 61

    HEADLAMP CONTROL T urns the lamps off. T urns on the parking lamps, instrument panel lamps, license plate lamps and tail lamps. T urns the headlamps on. High beams Push the lever toward the instrument panel to activate. Pull the lever towards you to deactivate. Flash to pass Pull toward you slightly to activate and release to deactivate. Daytime ru ...

  • Ford Vehicle - page 62

    Always remember to turn on your headlamps at dusk or during inclement weather . The Daytime Running Lamp (DRL) system does not activate with your tail lamps and generally may not provide adequate lighting during these conditions. Failure to activate your headlamps under these conditions may result in a collision. Foglamp control (if equipped) The f ...

  • Ford Vehicle - page 63

    TURN SIGNAL CONTROL • Push down to activate the left turn signal. • Push up to activate the right turn signal. • In DRL equipped vehicles, use of the turn signals will shut off the highbeams in daytime driving. INTERIOR LAMPS Map lamps (if equipped) T o turn on the map lamps, press the control next to each lamp. EXTERIOR BULBS Check operation ...

  • Ford Vehicle - page 64

    Using the right bulbs Function Number of bulbs T rade number Headlamps 2 4652 Park/turn signal 2 1157 Sidemarker/rear marker lamp 5 red 12 (amber) 194 T ail/stop lamp 4 2057 Backup 4 1156 Foglamp 2 899 Running board/courtesy lamp 6 194 License plate lamp 2 194 Cabmarker 5 168 Exterior visor lamp (if equipped) 4 194 Rear fender clearance 4 (a) Rear ...

  • Ford Vehicle - page 65

    3. Remove four screws and the retaining bracket from the headlamp bulb. 4. Pull headlamp bulb out of the housing, disconnect the electrical connector and remove the headlamp bulb. 5. T o complete installation, follow the removal procedure in reverse order . Replacing front parking lamp/turn signal bulbs T o remove the parking/turn signal bulbs: 1. ...

  • Ford Vehicle - page 66

    Replacing visor/cab marker bulbs T o change the cab marker bulbs: 1. Make sure the headlamp switch is in the OFF position and then remove the screw and lens from the lamp assembly . 2. Carefully pull the bulb straight out of the socket and push in the new bulb. 3. Install lens on lamp assembly with screw . Replacing visor marker bulbs (SuperCrewzer ...

  • Ford Vehicle - page 67

    Replacing tail lamp/turn/backup lamp bulbs — F650 SuperCrewzer only The tail lamp/backup lamp bulbs are located in the same portion of the tail lamp assembly , one just below the other . Follow the same steps to replace either bulb: 1. Make sure the headlamp switch is in the OFF position and then remove the two screws holding the light cover to t ...

  • Ford Vehicle - page 68

    WINDSHIELD WIPER/WASHER CONTROLS Rotate the windshield wiper control to the desired interval, low or high speed position. The bars of varying length are for intermittent wipers. When in this position rotate the control upward for fast intervals and downward for slow intervals. Push the control on the end of the stalk to activate washer . Push and h ...

  • Ford Vehicle - page 69

    Changing the wiper blades T o replace the wiper blades: 1. Pull the wiper arm away from the windshield and lock into the service position. 2. T urn the blade at an angle from the wiper arm. Push the lock pin manually to release the blade and pull the wiper blade down toward the windshield to remove it from the arm. 3. Attach the new wiper to the wi ...

  • Ford Vehicle - page 70

    Never adjust the steering wheel when the vehicle is moving. OVERHEAD CONSOLE (IF EQUIPPED) The overhead console will show the outside temperature and compass display . Electronic compass/temperature display — SuperCrewzer only Mode control Press the MODE control to turn the display on/off. Outside air temperature The outside temperature display i ...

  • Ford Vehicle - page 71

    Usually , when something affects the compass readings, the compass will correct itself after a few days of operating your vehicle in normal conditions. If the compass still appears to be inaccurate, a manual calibration may be necessary . Refer to Compass calibration adjustment. Most geographic areas (zones) have a magnetic north compass point that ...

  • Ford Vehicle - page 72

    Compass calibration adjustment Perform this adjustment in an open area free from steel structures and high voltage lines. For optimum calibration, turn off all electrical accessories (heater/air conditioning, wipers, etc.) and make sure all vehicle doors are shut. 1. Locate the controls located in the overhead console. 2. Start the vehicle. 3. Pres ...

  • Ford Vehicle - page 73

    Heated Mirrors — F650 SuperCrewzer only Press this control to remove ice, mist and fog from the mirrors. This feature will automatically turn off after 8 minutes. Do not remove ice from the mirrors with a scraper or attempt to readjust the mirror glass if it is frozen in place. These actions could cause damage to the glass and mirrors. AUXILIARY ...

  • Ford Vehicle - page 74

    POWER WINDOWS (IF EQUIPPED) Press and hold the rocker switches to open and close windows. • Press the top portion of the rocker switch to close. • Press the bottom portion of the rocker switch to open. One touch down • Press AUTO completely down and release quickly . The driver ’ s window will open fully . Depress again to stop window opera ...

  • Ford Vehicle - page 75

    Window lock (if equipped) The window lock feature allows only the driver to operate the power windows. T o lock out all the window controls except for the driver ’ s press the left side of the control. Press the right side to restore the window controls. MIRRORS W ith the doors closed and the seat adjusted for proper comfort, move the mirrors to ...

  • Ford Vehicle - page 76

    T o adjust your mirrors: 1. Select L to adjust the left mirror or R to adjust the right mirror . 2. Move the control in the direction you wish to tilt the mirror . 3. Return to the center position to lock mirrors in place. 4. Adjust spotter mirrors (if equipped) manually . SPEED CONTROL (IF EQUIPPED) T o turn speed control on 7.3L Power Stroke engi ...

  • Ford Vehicle - page 77

    Caterpillar/Cummins engines Press CRUISE RPM. If the vehicle is moving, speed control will be enabled; if the vehicle is stationary , engine RPM can be controlled. Do not use the speed control in heavy traffic or on roads that are winding, slippery , or unpaved. T o turn speed control off 7.3L Power Stroke engine • Press OFF or • T urn off the ...

  • Ford Vehicle - page 78

    T o set a speed 7.3L Power Stroke engine • Press SET ACCEL. For speed control to operate, the speed control must be ON and the vehicle speed must be greater than 48 km/h (30 mph). Do not use the speed control in heavy traffic or on roads that are winding, slippery , or unpaved. Caterpillar/Cummins engines Press SET +. If the vehicles is moving, t ...

  • Ford Vehicle - page 79

    T o set a higher set speed 7.3L Power Stroke engine • Press and hold SET ACCEL. Release the control when the desired vehicle speed is reached or • Press and release SET ACCEL to operate the T ap-Up function. Each press will increase the set speed by 1.6 km/h (1 mph) or • Accelerate with your accelerator pedal. When the desired vehicle speed i ...

  • Ford Vehicle - page 80

    Caterpillar/Cummins engine Press and hold RESUME -. If the vehicle is moving, this will decrease vehicle speed by 1.6 km/h (1 mph) increments; if the vehicle is stationary , this will decrease engine RPM. Release the control when the desired vehicle speed/engine RPM is reached. Press and release RESUME - to operate the T ap-Down function. Each pres ...

  • Ford Vehicle - page 81

    7.3L Power Stroke engine Pressing OFF will erase the previously programmed set speed. Caterpillar/Cummins engines Pressing OFF will erase the previously programmed engine RPM. T o return to a previously set speed 7.3L Power Stroke engine • Press RES. For RES to operate, the vehicle speed must be faster than 48 km/h (30 mph). Caterpillar/Cummins e ...

  • Ford Vehicle - page 82

    KEYS The key operates all locks on your vehicle. In case of loss, replacement keys are available from your dealer . Y ou should always carry a second key with you in a safe place in case you require it in an emergency . POWER DOOR LOCKS (IF EQUIPPED) Press U to unlock all doors and L to lock all doors. REMOTE ENTRY SYSTEM (IF EQUIPPED) This device ...

  • Ford Vehicle - page 83

    Unlocking the doors Press this control to unlock the driver ’ s door . The interior lamps will illuminate. Press the control a second time within five seconds to unlock all doors. Locking the doors Press this control to lock all doors. T o confirm all doors are closed and locked, press the control a second time within five seconds. The doors will ...

  • Ford Vehicle - page 84

    Replacing the battery The remote transmitter is powered by one coin type three-volt lithium battery CR2032 or equivalent. T ypical operating range will allow you to be up to 10 meters (33 feet) away from your vehicle. A decrease in operating range can be caused by the following factors: • W eather conditions • Nearby radio towers • Structures ...

  • Ford Vehicle - page 85

    Programming remote transmitters It is necessary to have all (maximum of four — original and/or new) of your remote transmitters available prior to beginning this procedure. T o program the transmitters yourself: • Place the key in the ignition and turn from 2 (LOCK) to 3 (OFF) and cycle between 3 (OFF) and 4(ON) eight times in rapid succession ...

  • Ford Vehicle - page 86

    SEA TING Driver ’ s seat adjustment Never adjust the driver ’ s seat or seatback when the vehicle is moving. Always drive and ride with your seatback upright and the lap belt snug and low across the hips. Reclining the seatback can cause an occupant to slide under the seat ’ s safety belt, resulting in severe personal injuries in the event of ...

  • Ford Vehicle - page 87

    Rotate control to adjust seatback. Easy-Aire seat (if equipped) Move handle to the left to move seat forward or backward. Rotate control to adjust seatback. Seating and Safety Restraints 87 ...

  • Ford Vehicle - page 88

    Pump handle to raise seat height. Push handle full down to lower . Always adjust the seat height before fastening seatbelt. Air-Ride seat (if equipped) Push up on the switch to raise the seat height. Press down on the switch to lower the seat height. Always adjust the seat height before fastening seatbelt. Press up on the switch to increase the fir ...

  • Ford Vehicle - page 89

    Press down on the switch to reduce the firmness of the seatback. Heated seats (if equipped) T o operate the heated seats: • Push control to activate. • Push again to deactivate. Adjusting the front power seat (if equipped) Never adjust the driver ’ s seat or seatback when the vehicle is moving. Do not pile cargo higher than the seatbacks to a ...

  • Ford Vehicle - page 90

    Press to raise or lower the front portion of the seat cushion. Press to raise or lower the rear portion of the seat cushion. Press the control to move the seat forward, backward, up or down. Seating and Safety Restraints 90 ...

  • Ford Vehicle - page 91

    REAR FOLDING BENCH SEAT (IF EQUIPPED) FOLDING DOWN THE REAR SEATS All safety belts should be properly stowed in the seat pockets before folding down the rear seat. Make sure that no objects such as books, purses or briefcases are on the floor in front of the second row seats before folding them down. 1. Locate the strap on the rear of the lower sea ...

  • Ford Vehicle - page 92

    1. Lift/rotate the seatback toward the rear of the vehicle and make sure it latches securely . 2. Lift/rotate the lower seat cushion to its seating position. SAFETY RESTRAINTS Safety restraints precautions Always drive and ride with your seatback upright and the lap belt snug and low across the hips. T o reduce the risk of injury , make sure childr ...

  • Ford Vehicle - page 93

    Combination lap and shoulder belts 1. Insert the belt tongue into the proper buckle (the buckle closest to the direction the tongue is coming from) until you hear a snap and feel it latch. Make sure the tongue is securely fastened in the buckle. 2. T o unfasten, push the release button and remove the tongue from the buckle. The front and rear outbo ...

  • Ford Vehicle - page 94

    • 4 – door SuperCab • 4 – door CrewCab Seating and Safety Restraints 94 ...

  • Ford Vehicle - page 95

    T o lower the shoulder belt height, push the button and slide the height adjuster down. T o raise the height of the shoulder belt, slide the height adjuster up. Pull down on the height adjuster to make sure it is locked in place. Position the safety belt height adjusters so that the belt rests across the middle of your shoulder . Failure to adjust ...

  • Ford Vehicle - page 96

    Shorten and fasten the belt when not in use. Safety belt warning light and indicator chime The seat belt warning light illuminates in the instrument cluster and a chime sounds to remind the occupants to fasten their safety belts. Conditions of operation If... Then... The driver ’ s safety belt is not buckled before the ignition switch is turned t ...

  • Ford Vehicle - page 97

    If... Then... The driver ’ s safety belt is not buckled before the vehicle has reached at least 5 km/h (3 mph) and 1-2 minutes have elapsed since the ignition switch has been turned to ON... The BeltMinder feature is activated - the safety belt warning light illuminates and the warning chime sounds for 6 seconds every 30 seconds, repeating for ap ...

  • Ford Vehicle - page 98

    Reasons given... Consider ... “ I was in a hurry ” Prime time for an accident. BeltMinder reminds us to take a few seconds to buckle up. “ Seat belts don ’ t work ” Safety belts, when used properly , reduce risk of death to front seat occupants by 45% in cars, and by 60% in light trucks. “ T raffic is light ” Nearly 1 of 2 deaths occu ...

  • Ford Vehicle - page 99

    The BeltMinder feature can be deactivated/activated by performing the following procedure: Before following the procedure, make sure that: • The parking brake is set. • The gearshift is in P (Park) (automatic transmission) or the neutral position (manual transmission). • The ignition switch is in the OFF position. • All vehicle doors are cl ...

  • Ford Vehicle - page 100

    8. Confirmation of enabling BeltMinder is provided by: • The safety belt warning light flashing four times per second for three seconds. • Followed by three seconds with the safety belt warning light off. • Once again, the safety belt warning light will flash four times per second for three seconds. 9. After receiving confirmation, the deacti ...

  • Ford Vehicle - page 101

    SAFETY RESTRAINTS FOR CHILDREN Important child restraint precautions Y ou are required by law to use safety restraints for children in the U.S. and Canada. If small children ride in your vehicle (generally children who are four years old or younger and who weigh 18 kg [40 lbs] or less), you must put them in safety seats made especially for children ...

  • Ford Vehicle - page 102

    Child booster seats Children outgrow a typical convertible or toddler seat when they weigh 40 pounds and are around 4 years of age. Although the lap/shoulder belt will provide some protection, these children are still too small for lap/shoulder belts to fit properly , which could increase the risk of serious injury . T o improve the fit of both the ...

  • Ford Vehicle - page 103

    T ypes of booster seats There are two types of belt-positioning booster seats: • Those that are backless. If your backless booster seat has a removable shield, remove the shield and use the lap/shoulder belt. If a seating position has a low seat back and no head restraint, a backless booster seat may place your child ’ s head (top of ear level) ...

  • Ford Vehicle - page 104

    Follow all instructions provided by the manufacturer of the booster seat. Never put the shoulder belt under a child ’ s arm or behind the back because it eliminates the protection for the upper part of the body and may increase the risk of injury or death in a collision. Never use pillows, books, or towels to boost a child. They can slide around ...

  • Ford Vehicle - page 105

    When installing a child safety seat: • Use the correct safety belt buckle for that seating position. • Insert the belt tongue into the proper buckle until you hear a snap and feel it latch. Make sure the tongue is securely fastened in the buckle. • Keep the buckle release button pointing up and away from the safety seat, with the tongue betwe ...

  • Ford Vehicle - page 106

    Installing child safety seats with combination lap and shoulder belts 1. Position the child safety seat in a seat with a combination lap and shoulder belt. Children under 12 are safer when properly restrained in the rear seat, to the extent this is possible. 2. While holding the shoulder and lap belt portions together , route the tongue through the ...

  • Ford Vehicle - page 107

    3. Buckle the seat belt. Push down on the childseat and pull on the shoulder portion of the belt to snug the lap belt. Hold the lap and shoulder belts next to the tongue and unbuckle the belt. 4. Install a locking clip over both lap and shoulder belt portions next to the sliding tongue. Rebuckle the belt. Obtain the locking clip kit (Part Number FO ...

  • Ford Vehicle - page 108

    Attaching safety seats with tether straps Most forward-facing child safety seats include a tether strap which goes over the back of the set and hooks to an anchoring point. T ether straps are available as an accessory for many older safety seats. Contact the manufacturer of your child safety seat for information about ordering a tether strap. T eth ...

  • Ford Vehicle - page 109

    STARTING PROCEDURES Operating precautions • Always shift to a lower gear at high altitudes to prevent engine smoking. • A void extended and unnecessary idling. Diesel engine vapors are combustible. Do not operate the engine in an enclosed area. These vapors can be sucked through the air intake system and cause engine acceleration and overspeedi ...

  • Ford Vehicle - page 110

    • On some engines, the W ait to start light should illuminate after the engine starts. Allow the engine to idle about three minutes or until the engine coolant temperature gauge begins to rise. Maintain idle speed until the W ait to start light cycles off to indicate the air intake heater has shut off (approximately six minutes). Operating the en ...

  • Ford Vehicle - page 111

    T o prevent electrical shock, do not use your heater with ungrounded electrical systems or two-pronged (cheater) adapters. Operating the engine Do not operate the engine at full throttle below peak torque engine speed (RPM) for more than one minute at a time (peak torque RPM varies from 1200-1500 RPM depending on engine rated speed). Monitor the oi ...

  • Ford Vehicle - page 112

    Excessive full throttle operation below peak torque RPM will shorten engine life to overhaul and can cause serious engine damage. Operation of the engine below peak torque RPM can occur during gear shifting due to difference of gear ratios. Engine shutdown system (if equipped) This system is designed to help prevent engine damage that could result ...

  • Ford Vehicle - page 113

    • Set fan speed on high with function control to any position except OFF or MAX A/C and the temperature control on any desired position. • Adjust air control system to force outside air into the vehicle. Winter fronts If using an aftermarket winter front (not recommended), it must have a permanent opening directly in line with the center of the ...

  • Ford Vehicle - page 114

    The sound of the pump operating may be heard by the driver , but this is a normal characteristic of the system. The reserve system provides reduced braking power , so the vehicle should be operated under these conditions with caution, and only to seek service repair and remove the vehicle from the roadway . For Hydromax under normal operating condi ...

  • Ford Vehicle - page 115

    The ABS operates by detecting the onset of wheel lockup during brake applications and compensating for this tendency . The wheels are prevented from locking even when the brakes are firmly applied. The accompanying illustration depicts the advantage of an ABS equipped vehicle (on bottom) to a non-ABS equipped vehicle (on top) during hard braking wi ...

  • Ford Vehicle - page 116

    Parking brake Apply the parking brake whenever the vehicle is parked. T o set the parking brake, pull handle up until it snaps into the locked position. A properly adjusted parking brake requires approximately 116 Nm (90 lb-ft) to activate. For maximum parking brake effectiveness turn handle clockwise to adjust for wear . When the parking brake is ...

  • Ford Vehicle - page 117

    The parking brake is not recommended to stop a moving vehicle. However , if the normal brakes fail, the parking brake can be used to stop your vehicle in an emergency . Since the parking brake only applies retardation to the rear wheels, the vehicle ’ s stopping distance will increase greatly and the handling of your vehicle will be adversely aff ...

  • Ford Vehicle - page 118

    Parking brake warning chime — F650 SuperCrewzer If a chime sounds when pulling the knob out, your parking brake is not functioning properly , seek service immediately . This chime will sound until the yellow knob is pushed in or eight minutes have passed. If the yellow knob is pulled out again, the chime sounds as a reminder that immediate servic ...

  • Ford Vehicle - page 119

    AIR BRAKES (IF EQUIPPED) Foot service brakes Air brakes are operated by a standard dash-mounted foot pedal. All standard equipment brakes are designed to be self-adjusting. Automatic adjustment, when required, occurs whenever the brakes are applied and released during forward or reverse operation. Know the required stopping distances for all drivin ...

  • Ford Vehicle - page 120

    Do not drive or continue to drive if the low air pressure buzzer is sounding or the brake warning light is lit. These warnings indicate that air pressure is not to normal operating level. Continued use of the vehicle could result in loss of braking ability . A void repeated light application of the brake pedal. This will deplete air pressure faster ...

  • Ford Vehicle - page 121

    Cam brakes — automatic slack adjusters Standard air brakes (cam) are equipped with automatic brake adjusters. Automatic adjustment occurs during forward and reverse brake applications. Inspect brakes for proper adjustment at the intervals listed in the vehicle Service Maintenance Guide. Emergency air brake All vehicles are equipped with a dual br ...

  • Ford Vehicle - page 122

    Parking brake Do not use the gearshift selector in place of the parking brake. Always set the parking brake fully AND make sure the gearshift selector is in R (Reverse) for vehicles equipped with manual transmission or N (Neutral) for vehicles with automatic transmission. Unexpected and possible sudden vehicle movement may occur if these precaution ...

  • Ford Vehicle - page 123

    An outside air source can be used only if the protected system is in operating condition. If air pressure cannot be restored in the protected air system, the spring-actuated brakes must be released manually . Releasing spring brake manually Do not attempt to disassemble the parking brake chamber under any circumstances. The high spring load may cau ...

  • Ford Vehicle - page 124

    4. T urn the release stud one-quarter turn to engage the stud tangs with the slot in the pressure plate. Keep the stud engaged and install the nut on the release stud. 5. T ighten the nut until the spring is fully caged and the brakes are released. Do not loosen or remove the release stud and nut unless the brake chamber is completely assembled and ...

  • Ford Vehicle - page 125

    When a trailer is hooked-up correctly and system pressure reaches 448 kPa (65 psi), the red control (trailer supply) may be pushed in and should stay in, charging the trailer system and releasing the trailer brakes. The yellow control (parking brake) may now be pushed in, which will supply air to the tractor spring brakes, releasing them. Normal op ...

  • Ford Vehicle - page 126

    System park W ith both controls in for normal run modes, the parking brakes on both tractor and trailer may be actuated by pulling the yellow control (parking brake) out, which exhausts the air from the tractor spring brakes and simultaneously causes the red control (trailer supply) to pop out, applying the trailer brakes. This complies with federa ...

  • Ford Vehicle - page 127

    Exhaust brake (if equipped) An exhaust brake is an optional auxiliary braking system that assists but does not replace the primary service brake system. An on-off switch on the instrument panel, in combination with the accelerator and clutch pedal switches, allows the operator to make maximum use of the exhaust brake in the following conditions: ? ...

  • Ford Vehicle - page 128

    Operation Push the rocker switch up to turn the exhaust brake on. The switch will illuminate in the ON position. Push the switch down to turn the brake off. Starting engine Before starting the engine, make sure that the exhaust brake switch is in the OFF position. Do not turn the exhaust brake on until the engine has reached normal operating temper ...

  • Ford Vehicle - page 129

    Exhaust brake operating characteristics When you remove your feet from both the accelerator and clutch pedals and the exhaust brake switch is in the ON position, the exhaust brake is activated. The following conditions should exist if the brake is operating properly: • A slight change in the sound of the engine when the exhaust brake is activated ...

  • Ford Vehicle - page 130

    Drain all the air brake reservoirs daily , completely to 0 kPa/psi, by opening the draincock at the bottom of the tanks. Close draincock after complete draining. Air tanks equipped with automatic moisture ejector valves may also be drained manually as required to maintain a dry air system. Contact your dealer if you are unsure of the air reservoir ...

  • Ford Vehicle - page 131

    • T otal vehicle out of alignment (i.e. rear axle[s] out of alignment with front axle) • Improper adjustment in the steering gear • V ehicle overloaded or unevenly loaded • High crosswinds • High crown in center of road • Components in steering linkage loose or worn • Wheel bearings improperly adjusted • Excessive lash in steering s ...

  • Ford Vehicle - page 132

    Air suspension dump valve The dump valve switch activates the dump valve. The dump valve releases air from the air springs and lowers the rear suspension, allowing you to back under a low trailer when necessary . DRIVING WITH AN AUTOMATIC TRANSMISSION (IF EQUIPPED) Allison automatic transmission Do not allow your vehicle to coast in N (Neutral). T ...

  • Ford Vehicle - page 133

    R (Reverse) Use this position to back the vehicle. Completely stop the vehicle before shifting from R (Reverse) to any forward gear (1, 2, 3 or D). The reverse warning signal will sound when the selector is in R (Reverse). Reverse has only one gear and provides the greatest gear reduction. N (Neutral) Place the selector in N (Neutral) before starti ...

  • Ford Vehicle - page 134

    The push button shifter has a R (Reverse), N (Neutral) and D (Drive) selections as well as a MODE button, up arrow (for upshifts) and a down arrow (downshift) and a digital display . When a range button is pressed, a tone will sound, the SELECT indicator displays a chosen operation (if the electronic control unit determines the shift is acceptable) ...

  • Ford Vehicle - page 135

    Gearshift positions R (Reverse) - Use this position to back the vehicle. Completely stop the vehicle before shifting from R (Reverse) to any forward gear . The reverse warning signal will sound when the selector is in R (Reverse). Reverse has only one gear and provides the greatest reduction. The Select and Monitor indicators will display R when re ...

  • Ford Vehicle - page 136

    D (Drive) - The vehicle will attain first gear , and as the speed increases, the transmission will automatically upshift through each gear . As the vehicle slows down, the transmission will automatically downshift. The Select indicator will display the highest gear available. 5th or 4th- 2nd gears (depending on application) - Road conditions, load ...

  • Ford Vehicle - page 137

    ignition key is turned to the OFF position. After the ignition is turned off, the transmission will automatically shift to N (Neutral) and the monitor on the shift pad will display N (Neutral) when the ignition key is turned to the ON position. Allison 2000 series These transmissions have no P (Park) position. Before leaving the driver ’ s seat, ...

  • Ford Vehicle - page 138

    4 and 2 (Fourth and Second) Use these ranges when road, load or traffic conditions require a lower gear . These ranges provide greater engine braking than D (Drive). When conditions are improved that no longer require these lower gears, shift back to D (Drive). 1 (First) The transmission has to be manually shifted into 1 (First) and will not shift ...

  • Ford Vehicle - page 139

    The N (Neutral) position may also be used during stationary operation of the Power T ake-Off (PTO), if equipped. Do not allow your vehicle to coast in N (Neutral). Engine braking is not available in N (Neutral). Allowing your vehicle to coast in N (Neutral) may result in loss of vehicle control and severe internal transmission damage. D (Drive — ...

  • Ford Vehicle - page 140

    PTO operation with vehicle stationary T o operate the power take-off, stop the vehicle, idle the engine and set the parking brake. Make sure the gear selector is in any forward drive range, then engage the PTO. After the PTO is engaged for stationary vehicle operation, move the range selector to N (Neutral). Increase the engine speed until the desi ...

  • Ford Vehicle - page 141

    DRIVING WITH A MANUAL TRANSMISSION (IF EQUIPPED) Continued use of a damaged or worn clutch, prolonged clutch slippage or downshifting at excessive speeds can result in a failure of the engine, transmission or clutch components. T o avoid premature clutch wear and failure, do not drive with your foot resting on the clutch pedal or use it to hold the ...

  • Ford Vehicle - page 142

    Operating the Eaton FS-4205A and FS-5205A 5 – speed transmissions The 5-speed transmission is equipped with five forward gears and one reverse. The 2nd, 3rd, 4th and 5th gears are synchronized. The shift pattern is embossed on the gear shift knob. Do not shift the transmission into R (Reverse) while the vehicle is moving as this could damage the ...

  • Ford Vehicle - page 143

    Operating the Eaton FS-5306A and FS – 6306A 6-speed transmissions These 6-speed transmissions are equipped with six forward gears and one reverse. All the forward gears are synchronized. The shift pattern is embossed on the gear shift knob. Do not shift the transmission into 1 (First) or R (Reverse) while the vehicle is moving as this could damag ...

  • Ford Vehicle - page 144

    Operating the Spicer ES52-7B and ES066-7B 7-speed transmissions These 7-speed transmissions are equipped with seven forward gears and one reverse. The 2nd, 3rd, 4th, 5th, 6th and 7th gears are synchronized. The shift pattern is embossed on the gear shift knob. Do not shift the transmission into 1 (First) or R (Reverse) while the vehicle is moving a ...

  • Ford Vehicle - page 145

    Removing key from ignition • T urn the ignition key to position 2. • Push the release lever forward and rotate the key towards you and remove. Power-take off operation (PTO) with a manual transmission T ransmission-mounted power take-off units are available for local installation on Ford vehicles. See your Body Builder ’ s Layout Book for res ...

  • Ford Vehicle - page 146

    An electrical back-up alarm, if installed, is connected to the back-up lamp circuit. T WO-SPEED REAR AXLE General Information A two-speed rear axle allows the vehicle operator to select LO range for good starting and pulling power . The operator may also select HI range which allows for greater road speed and economy . LO or HI range can also be us ...

  • Ford Vehicle - page 147

    Transmission downshift and LO to HI axle • W ith the accelerator depressed, move the axle selector to HI. • Shift transmission to next lower gear . Repeat steps in sequence as necessary . Operation of the two-speed rear axle with an automatic transmission • Use LO range for when you drive a fully loaded vehicle on a severe grade or in congest ...

  • Ford Vehicle - page 148

    Ratio extender use Low End A two-speed axle can be used as a ratio-extender when split shifting is not necessary . For low end use, just shift the axle into the LO to start out, and shift to HI when the extra torque is no longer needed. T ransmission (5-speed) 1st 1st 2nd 3rd 4th 5th 6th T wo-speed Axle Axle Low Axle High High End T o use the two-s ...

  • Ford Vehicle - page 149

    MAXIMUM VEHICLE LOADING Every vehicle manufactured by Ford Motor Company is supplied with information on the V ehicle Rating Decal listing the maximum loading for the vehicle (GVWR), and its axle systems (GA WR) at the tire to ground interface. Under no circumstances should your vehicle be loaded in excess of the GVWR or GA WR. It is the operator ? ...

  • Ford Vehicle - page 150

    GETTING ROADSIDE ASSISTANCE T o fully assist you should you have a vehicle concern, Ford offers a complimentary roadside assistance program. This program is separate from the New V ehicle Limited W arranty and is not applicable to vehicles sold in Canada. The service is available: • 24 – hours, seven days a week • for the New V ehicle Limited ...

  • Ford Vehicle - page 151

    • The hazard lights control is located on top of the steering column. • Depress hazard lights control to activate all hazard flashers simultaneously . • Depress control again to turn the flashers off. FUSES AND RELAYS Fuses If electrical components in the vehicle are not working, a fuse may have blown. Blown fuses are identified by a broken w ...

  • Ford Vehicle - page 152

    COLOR Fuse rating Mini fuses Standard fuses Maxi fuses Cartridge maxi fuses Fuse link cartridge 25A Natural Natural ——— 30A Green Green Green Pink Pink 40A —— Orange Green Green 50A —— Red Red Red 60A —— Blue — Y ellow 70A —— Ta n — Brown 80A —— Natural — Black Passenger compartment fuse panel The fuse panel is locat ...

  • Ford Vehicle - page 153

    The fuses are coded as follows: Fuse/Relay Location Fuse Amp Rating Passenger Compartment Fuse Panel Description 1 20A Horn 2 15A T urn/Hazard lamps 3 20A Cigar lighter 4 10A Diagnostic connectors 5 15A Back-up lamps, Daytime Running Lamps (DRL) relays, Blend door actuator , Heated seat module (SuperCrewzer only), On/Off fan clutch (SuperCrewzer on ...

  • Ford Vehicle - page 154

    Fuse/Relay Location Fuse Amp Rating Passenger Compartment Fuse Panel Description 15 10A GEM, Interior lamp relay , Map lamps, Glove box lamps (SuperCrewzer only), Power mirrors (SuperCrewzer only), W arning chime module (SuperCrewzer only) 16 15A Highbeams 17 — Not used 18 5A Headlamp switch, GEM 19 15A Engine, Cluster , Cummins PCM, CA T PCM, 7. ...

  • Ford Vehicle - page 155

    Fuse/Relay Location Fuse Amp Rating Passenger Compartment Fuse Panel Description 29 10A Cluster , GEM, 7.3L Power Stroke PCM (clutch switch input), APCM (7.3L Power Stroke only), Overhead console (SuperCrewzer only), Keyless entry module (SuperCrewzer only), T raxx (Fuel) module (SuperCrewzer only) 30 30A 7.3L Power Stroke PCM diode, 7.3L Power Str ...

  • Ford Vehicle - page 156

    The high-current fuses and relays are coded as follows. Fuse/Relay Location Fuse Amp Rating Power Distribution Box Description 1 15A* Park lamps, Roof lamps 2 25A* Cummins Powertrain Control Module (PCM) 15A* Foglamps (SuperCrewzer only) 3 10A* Generator 4 15A* W asher pump 5 15A* CA T air intake heater relay , Cummins PCM 6 20A* CA T PCM, Cummins ...

  • Ford Vehicle - page 157

    Fuse/Relay Location Fuse Amp Rating Power Distribution Box Description 11 20A* Allison MD transmission, Allison 2000/2400 transmission 12 10A* Keyless entry module (SuperCrewzer only) 13 10A* Park brake adjustment module (SuperCrewzer only) 14 — Not used 15 7.5A* Body builder prep (hydraulic brake vehicles only) 16 10A* Allison 2000/2400 transmis ...

  • Ford Vehicle - page 158

    Fuse/Relay Location Fuse Amp Rating Power Distribution Box Description 109 40A** Power windows 110 30A** Power seats (SuperCrewzer only) 111 30A** Body builder prep 112 40A** Blower motor 113 30A** Heated seats (SuperCrewzer only) 114 30A** E-brake (SuperCrewzer only) 115 40A** Ignition switch (Junction box fuses 5, 8, 9, 11, 21) 116 30A** Body bui ...

  • Ford Vehicle - page 159

    Fuse/Relay Location Fuse Amp Rating Power Distribution Box Description 301 — Fuel heater relay (CA T and Cummins only)/7.3L Power Stroke PCM relay) 302 — Park lamps relay 303 — Blower motor relay 304 — Air ABS relay 401 — Not used 501 — Not used 502 — Not used 503 Diode 7.3L Power Stroke PCM diode * Mini Fuses ** Maxi Fuses Relays The ...

  • Ford Vehicle - page 160

    The relays are coded as follows: Fuse/Relay Location Fuse Amp Rating Description 1 30A** T railer T ow Run Feed 2 30A** T railer T ow Park/Marker Lamps 3 30A** T railer T ow Stop Lamps 4 30A** T railer T ow T urn/Stop Lamps 5 — Not Used R1 — T railer T ow Run Relay R2 — T railer T ow Stop Lamp relay R3 — T railer T ow Park/Marker Lamp Relay ...

  • Ford Vehicle - page 161

    SuperCrewzer (if equipped) The relays are coded as follows: Fuse/Relay Location Fuse Amp Rating Description 1 — Not Used 2 — Not Used 3 — Not Used 4 — Not Used 5 — Not Used R1 — T railer Hookup Lamps Relay R2 — Exhaust Brake Relay R3 — Exhaust Brake Relay R4 — Not Used R5 — Not Used R6 — Not Used R7 — Not Used R8 — Not Use ...

  • Ford Vehicle - page 162

    JUMP STARTING YOUR VEHICLE The gases around the battery can explode if exposed to flames, sparks, or lit cigarettes. An explosion could result in injury or vehicle damage. Batteries contain sulfuric acid which burns skin, eyes, and clothing. Preparing your vehicle Also see the label on the battery . 1. Use only a 12 – volt supply to start your ve ...

  • Ford Vehicle - page 163

    Connecting the jumper cables 1. Position the vehicles so that they do not touch one another . 2. Apply the parking brakes. 3. Switch off the engine and any unnecessary electrical equipment. 4. Find the positive (+) terminal of the discharged battery . 5. Using the jumper cables, connect the positive (+) terminal of the discharged battery to the pos ...

  • Ford Vehicle - page 164

    Do not operate the starter longer than 30 seconds. W ait at least two minutes between starting attempts to allow the starter to cool. If the engine does not start after several attempts, call for road service. Removing the jumper cables 1. Remove the ground connection from the disabled vehicle first, followed by the cable on the negative (-) batter ...

  • Ford Vehicle - page 165

    • T o tow a vehicle on the rear wheels, it will be necessary to remove the drive axles or disconnect the driveshaft. If the drive axles are removed, the ends of the axle housing must be sealed to prevent the loss of axle lubricant during towing. • T o tow a vehicle with an inoperative rear axle, the rear wheels must be raised onto a dolly or to ...

  • Ford Vehicle - page 166

    GETTING THE SERVICES YOU NEED At home Ford Motor Company and Ford of Canada have authorized dealerships to service your vehicle. It is preferred that you return to the Ford dealer where your vehicle was purchased when warranty repairs are needed. However , you may also take your vehicle to another Ford Motor Company or Ford of Canada dealership aut ...

  • Ford Vehicle - page 167

    In Canada: Customer Relationship Centre Ford Motor Company of Canada, Limited P .O. Box 2000 Oakville, Ontario L6J 5E4 1-800-565-3673 (FORD) www .ford.ca If you own a Lincoln vehicle and are away from home when your vehicle needs service, or if you need more help than the dealership could provide, after following the steps described above, contact ...

  • Ford Vehicle - page 168

    In some states (in the U.S.) you must directly notify Ford in writing before pursuing remedies under your state ’ s warranty laws. Ford is also allowed a final repair attempt in some states. In the United States, a warranty dispute must be submitted to the Dispute Settlement Board before taking action under the Magnuson-Moss W arranty Act, or to ...

  • Ford Vehicle - page 169

    • vehicles with non-U.S. warranties Concerns are ineligible for review if the New V ehicle Limited W arranty has expired at receipt of your application and, in certain states eligibility is dependent upon the customer ’ s possession of the vehicle. Eligibility may differ according to state law . For example, see the unique brochures for Califor ...

  • Ford Vehicle - page 170

    • A brief summary of the action taken by the dealer(s) and Ford Motor Company . • The names (if known) of all the people you contacted at the dealership(s). • A description of the action you expect to resolve your concern. Y ou will receive a letter of explanation if your application does not qualify for Board review . Oral presentations If y ...

  • Ford Vehicle - page 171

    Ford Motor Company Customer Relationship Center 16800 Executive Plaza Drive P .O. Box 6248 Dearborn, Michigan 48121 GETTING ASSIST ANCE OUTSIDE THE U.S. AND CANADA Before exporting your vehicle to a foreign country , contact the appropriate foreign embassy or consulate. These officials can inform you of local vehicle registration regulations and wh ...

  • Ford Vehicle - page 172

    ORDERING ADDITIONAL OWNER ’ S LITERA TURE T o order the publications in this portfolio, contact Helm, Incorporated at: HELM, INCORPORA TED P .O. Box 07150 Detroit, Michigan 48207 Or call: For a free publication catalog, order toll free: 1-800-782-4356 Helm, incorporated can also be reached by their website: www .helminc.com. Monday-Friday 8:00 a. ...

  • Ford Vehicle - page 173

    In the case of 1 or 2 above, the consumer must also notify the manufacturer of the need for the repair of the nonconformity at the following address: Ford Motor Company 16800 Executive Plaza Drive Mail Drop 3NE-B Dearborn, MI 48126 REPORTING SAFETY DEFECTS (U.S. ONLY) If you believe that your vehicle has a defect which could cause a crash or could ...

  • Ford Vehicle - page 174

    W ASHING THE EXTERIOR W ash your vehicle regularly with cool or lukewarm water and a neutral Ph shampoo, such as Detail W ash (ZC-3 – A), which is available from your dealer . • Never use strong household detergents or soap, such as dish washing or laundry liquid. These products can discolor and spot painted surfaces. • Never wash a vehicle t ...

  • Ford Vehicle - page 175

    PAINT CHIPS Y our dealer has touch-up paint and sprays to match your vehicle ’ s color . T ake your color code (printed on a sticker in the driver ’ s door jam) to your dealer to ensure you get the correct color . • Remove particles such as bird droppings, tree sap, insect deposits, tar spots, road salt and industrial fallout before repairing ...

  • Ford Vehicle - page 176

    PLASTIC (NON-PAINTED) EXTERIOR PARTS Use only approved products to clean plastic parts. These products are available from your dealer . • For routine cleaning, use Detail W ash (ZC-3 – A). • If tar or grease spots are present, use Ford Extra Strength T ar and Road Oil Removal (B7A-19520 – AA). INSTRUMENT PANEL AND CLUSTER LENS Clean the ins ...

  • Ford Vehicle - page 177

    LEATHER SEATS (IF EQUIPPED) Y our leather seating surfaces have a clear , protective coating over the leather . • T o clean, use a soft cloth with Motorcraft Deluxe Leather and Vinyl Cleaner (ZC-11 – A). Dry the area with a soft cloth. • T o help maintain its resiliency and color , use the Motorcraft Deluxe Leather Care Kit (ZC-11 – D), ava ...

  • Ford Vehicle - page 178

    OPENING THE HOOD The hood and fenders are held in position by a latch located on each fender . The parking brake must be fully set before opening the hood or possible personal injury may occur . If you must leave the engine running while checking under the hood, do not allow any loose clothing, jewelry , hair or other items to get near moving engin ...

  • Ford Vehicle - page 179

    4. T ilt the hood forward until stopped by the retaining cables. T o lower the hood: 1. Push the hood rearward at the top center of the hood above the grille until closed. 2. Engage the latch on each fender . 3. Push down on the bottom of each latch until locked. T o avoid the possibility of personal injury , never stand beneath the hood when it is ...

  • Ford Vehicle - page 180

    WINDSHIELD WASHER FLUID Checking and adding washer fluid Inspect the solution level in the washer reservoir when insufficient solution is sprayed. Use 3.8L (4.0 quarts) of Ultra — Clear W indshield W asher Concentrate or a washer fluid that meets the Ford specification listed. Refer to Lubricant specifications in this chapter . State or local reg ...

  • Ford Vehicle - page 181

    3. Set the parking brake and shift into N (Neutral) (automatic transmission) or 1 (First) (manual transmission). 4. T urn off the engine and wait a few minutes for the oil to drain completely into the oil pan. 5. Open the hood. Protect yourself from engine heat. 6. Locate and carefully remove the engine oil level indicator (dipstick). 7. W ipe the ...

  • Ford Vehicle - page 182

    Engine oil and filter recommendations — 7.3L Power Stroke engine T o help achieve proper engine performance and durability , it is important that you: • Use only engine lubricating oils and oil filters of the proper quality . • Change the engine oil and filter no later than the recommended service interval. Refer to the general maintenance in ...

  • Ford Vehicle - page 183

    Using the chart, determine which SAE viscosity grade best suits the temperature range in which you expect to operate your vehicle. The use of the correct oil viscosity grade for diesel engines is important for satisfactory engine operation. A symbol has been developed by the American Petroleum Institute (API) to help you select the proper engine oi ...

  • Ford Vehicle - page 184

    BATTERY Y our vehicle is equipped with two Motorcraft maintenance-free batteries which are mounted in a covered tray and located on the left frame rail. The covered battery tray , depending upon application, may also have one or two steps attached. • Covered battery tray shown. Battery tray with steps similar . • Battery tray with cover removed ...

  • Ford Vehicle - page 185

    Motorcraft maintenance-free batteries do not normally require adding additional water . However , for severe usage or in high temperature climates, check the battery electrolyte levels. Refer to the general maintenance information section for the service interval schedules. Keep the electrolyte level in each cell up to the “ level indicator ” . ...

  • Ford Vehicle - page 186

    Battery posts, terminals and related accessories contain lead and lead compounds. W ash hands after handling. ENGINE COOLANT Checking engine coolant The concentration and level of engine coolant should be checked at the mileage intervals listed in the general maintenance information section. The coolant concentration should be maintained at 50/50 c ...

  • Ford Vehicle - page 187

    • Refer to the general maintenance information section for service interval schedules. • Be sure to read and understand Precautions when servicing your vehicle in this chapter . If the engine coolant has not been checked at the recommended interval, the engine coolant reservoir may become low or empty . If the reservoir is low or empty , add en ...

  • Ford Vehicle - page 188

    Gold Engine Coolant (yellow-colored), VC-7 – A (VC-7 – Bi n Oregon), depending on the type of coolant originally equipped in your vehicle. If you are unsure which type of coolant your vehicle requires, check your coolant reservoir or contact your local dealer . Note: Use of Motorcraft Cooling System Stop Leak Pellets, VC-6, darkens the color of ...

  • Ford Vehicle - page 189

    1. Before you begin, turn the engine off and let it cool. 2. When the engine is cool, wrap a thick cloth around the coolant pressure relief cap on the coolant reservoir (an opaque plastic bottle). Slowly turn cap counterclockwise (left) until pressure begins to release. 3. Step back while the pressure releases. 4. When you are sure that all the pre ...

  • Ford Vehicle - page 190

    to determine the coolant type in your vehicle. Add 1.89L (4 pints) of Motorcraft Heavy Duty Cooling System Additive FW -16 or equivalent meeting Ford specification ESN-M99B169 – A, directly to the cooling system. An additional 237 – 295 ml (8 – 10 oz.) of supplemental coolant additive FW -16 should be added at 24 000 km (15 000 mile) interval ...

  • Ford Vehicle - page 191

    Severe climates If you drive in extremely cold climates (less than – 36 ° C[ – 34 ° F]): • It may be necessary to increase the coolant concentration above 50%. • NEVER increase the coolant concentration above 60%. • Increased engine coolant concentrations above 60% will decrease the overheat protection characteristics of the engine cool ...

  • Ford Vehicle - page 192

    Fan clutches Y our vehicle ’ s cooling system is equipped with a viscous variable speed fan clutch. • The fan clutch helps control cooling, increase performance, improve fuel economy and reduce noise. • The fan clutch is controlled by bimetallic spring sensors. Do not tamper with these sensors as this may change their calibration or keep the ...

  • Ford Vehicle - page 193

    excessive or prolonged breathing of fuel vapor can cause serious illness and permanent injury . • A void getting fuel liquid in your eyes. If fuel is splashed in the eyes, remove contact lenses (if worn), flush with water for 15 minutes and seek medical attention. Failure to seek proper medical attention could lead to permanent injury . • Fuels ...

  • Ford Vehicle - page 194

    Running out of fuel A void running out of fuel as this will allow air to enter the fuel system, which will make restarting the vehicle difficult. If you have run out of fuel: • If your vehicle is equipped with dual fuel tanks, add at least 15 – 19 liters (4 – 5 gallons) of fuel to each tank before attempting to restart the engine. • If your ...

  • Ford Vehicle - page 195

    Draining the fuel filter/water separator — Caterpillar 3126 B engine 1. W ith the engine off, open the drain valve located at the bottom of the fuel filter/water separator by turning it counterclockwise. 2. Drain the filter until clear fuel is visible. 3. T urn the drain valve clockwise to close the valve. Do not overtighten the drain valve as th ...

  • Ford Vehicle - page 196

    Fuel filter replacement — Caterpillar 3126 B engine The fuel filter/water separator is located on the left side of the engine. Replace the fuel filter/water separator as recommended in the general maintenance information section, or sooner if it becomes plugged. V ehicles operated on fuel with more than average impurities may require replacement ...

  • Ford Vehicle - page 197

    Fuel filter replacement — 7.3L Power Stroke engine The fuel filter/water separator is located on the right side of the engine. Replace the fuel filter/water separator as recommended in the general maintenance information section, or sooner if it becomes plugged. V ehicles operated on fuel with more than average impurities may require replacement ...

  • Ford Vehicle - page 198

    1. Apply a coating of clean diesel fuel to the new bevel gasket and install it onto the fuel filter housing. 2. Install the new fuel filter element onto the cap. Place the new fuel filter element and cap into the fuel filter housing. Allow fuel to soak into the fuel filter element. 3. T ighten cap onto the fuel filter housing until cap contacts the ...

  • Ford Vehicle - page 199

    Filling the tank For consistent results: • Use the same fill rate setting (low — medium — high) each time during filling. • Allow three automatic click-offs when filling. • Always use fuel of a known quality , preferably a national brand. • Have the vehicle loading and distribution the same every time. • When refueling a vehicle equip ...

  • Ford Vehicle - page 200

    Habits • Smooth, moderate operation can yield up to 10% savings in fuel. • Steady speeds without stopping will usually give the best fuel economy . • Anticipate stopping; slowing down may eliminate the need to stop. • Sudden or hard accelerations may reduce fuel economy . • Slow down gradually . • Driving at reasonable speeds (traveling ...

  • Ford Vehicle - page 201

    CHECKING AND ADDING POWER STEERING FLUID Checking power steering fluid level Check the power steering fluid level using the following procedure. Refer to the general maintenance information section for the recommended service intervals. If adding fluid is necessary , use only MERCON 威 AT F . 1. Set the parking brake, shift into N (Neutral) (autom ...

  • Ford Vehicle - page 202

    T o avoid damage to the power steering system, do not operate the vehicle with a low power steering fluid level. Whenever the dipstick is installed, make sure it is properly seated and tightened securely . CLUTCH FLUID (IF EQUIPPED) Check the clutch fluid level. Refer to the general maintenance information section for the service interval schedules ...

  • Ford Vehicle - page 203

    • T ransmission and clutch removed for clarity . 3. W ith a grease gun, lubricate the clutch release bearing (at one location) and the clutch release shaft (at two locations) using the grease fittings provided. 4. Lubricate clutch release wear pads at the two locations where they contact the clutch release bearing using a brush or similar tool. 5 ...

  • Ford Vehicle - page 204

    Brake fluid is toxic. If brake fluid contacts the eyes, flush eyes with running water for 15 minutes. Seek medical attention if irritation persists. If taken internally , drink water and induce vomiting. Seek medical attention immediately . If you use a brake fluid that is not DOT 3, you will cause permanent damage to your brakes. Do not let the re ...

  • Ford Vehicle - page 205

    Y our manual transmission may be filled with an optional synthetic fluid which allows the use of extended service intervals. A tag on the filler plug will identify the use of the synthetic fluid. Use only fluid that meets Ford specifications (refer to Lubricant specifications in this chapter . Use of a non-approved transmission fluid may cause inte ...

  • Ford Vehicle - page 206

    Use only a lubricant that meets Ford specifications (refer to Lubricant specifications in thischapter). Use of a non-approved rear axle lubricant may cause internal axle component damage. Check your rear axle lubricant level using the following procedure: 1. Park the vehicle on level ground. 2. Set the parking brake and shift into N (Neutral) (auto ...

  • Ford Vehicle - page 207

    When the yellow indicator on the air filter restriction indicator reaches the red line, the air filter element should be replaced. Each time the air filter element is replaced, reset the air filter restriction indicator by pressing the red button. Servicing the air filter Y our vehicle is equipped with a dry-type air cleaner element. When the yello ...

  • Ford Vehicle - page 208

    • Cummins B engine • Caterpillar 3126 B engine Replace the air filter element using the following procedure: 1. Set the parking brake and shift into N (Neutral) (automatic transmission) or 1 (First) (manual transmission) and turn the engine off. 2. Open the hood. Protect yourself from engine heat. 3. Push in and turn the latches that retain the ...

  • Ford Vehicle - page 209

    • If your vehicle is equipped with the 7.3L Power Stroke engine, it will be necessary to remove the air filter element from the filter housing by moving the exposed end of the filter element down and to the rear of the vehicle, then lifting the other end of the filter element up and out of the engine compartment. • If your vehicle is equipped w ...

  • Ford Vehicle - page 210

    11. Inspect the air induction system for loose fitting, damaged or missing components and repair as necessary . SERVICING YOUR WHEELS AND TIRES Wheel assembly Y our vehicle is fitted with hub piloted wheels and two-element swiveling lug nuts (20 & 22 mm). Do not use taper type wheels or ball seat wheel nuts. • Do not paint the mating face of ...

  • Ford Vehicle - page 211

    T ires are one of the weaker weight carrying components of the vehicle. Do not overload the vehicle beyond safe load carrying capacity . A void hammering rim with steel hammers. Never run the engine with one wheel off the ground. Failure to retighten wheel lug nuts as required could allow the wheel to come off while the vehicle is in motion, possib ...

  • Ford Vehicle - page 212

    • 10 – hole disc • 8 – hole disc Always tighten wheel lug nuts alternately in the sequence shown. Make sure the wheel is drawn evenly against the hub or drum. Check for damage that would affect the runout of the wheels. W obble or shimmy caused by a damaged wheel will eventually damage the wheel bearings. Stones or lumps of mud wedged betwe ...

  • Ford Vehicle - page 213

    An inflated tire and rim can be very dangerous if improperly used, serviced or maintained. T o avoid serious injury , never attempt to re-inflate a tire which has been run flat or seriously under -inflated without first removing the tire from the wheel assembly for inspection. Do not attempt to add air to tires or replace tires or wheels without fi ...

  • Ford Vehicle - page 214

    ADD and FULL marks indicated on the hub. Do not overfill. Overfilling can result in oil on brake linings. Refer to your general maintenance information section for fluid level checks and change intervals for the front hubs. Y our front hubs may be filled with an optional synthetic fluid which allows use of the extended service intervals. A green co ...

  • Ford Vehicle - page 215

    If fuses burn out Burned-out or “ blown-out ” fuses or circuit breaker tripping (if equipped) usually indicate an electrical short circuit, although a fuse may occasionally fail from vibration. Insert a second fuse or reset the breaker (if equipped). If this fuse immediately burns out or the breaker (if equipped) trips and you cannot locate the ...

  • Ford Vehicle - page 216

    T RANSMISSION REFILL CAPACITIES T ype and make Approximate capacity 5-speed (Eaton FS-4205A) 1, 2 5.4L (5.75 quarts) 5-speed (Eaton FS-5205A) 1, 2 5.9L (6.25 quarts) 6-speed (Eaton FS-5306A and FS-6306A) 1, 2 9.2L (9.75 quarts) 7-speed (Spicer ES52-7B and ES066-7B) 1, 2 10.4L (11.0 quarts) Allison A T -545 3 18.9L (20.0 quarts) 2000/2400 Series-Sta ...

  • Ford Vehicle - page 217

    Axle Model W eight Capacity-kg (lbs.) Description Fluid Capacity-liters (pints) RS19 – 224 1, 2 7092 (19000) 2 – speed; Air Brake Application 13.9 (29.4) RS21 – 144 1, 2 7838 (21000) Single Speed; Air Brake Application 15.3 (32.3) RS21 – 145 1, 2 7838 (21000) Single Speed; Hyd. Brake Application 15.3 (32.3) RS21 – 230 1, 2 7838 (21000) 2 ...

  • Ford Vehicle - page 218

    LUBRICANT SPECIFICATIONS Item Ford Part Name Ford Part Number Ford Specification Brake and clutch fluid (if equipped) Motorcraft High Performance DOT 3 Motor V ehicle Brake Fluid PM-1 ESA-M6C25-A and DOT 3 Body hinges, hood hinges and latches. Multi-Purpose Grease XG — 4o r F5AZ-19G209-AA ESR-M1C159-A Lock cylinders Penetrating Lubricant XL-1 N/A ...

  • Ford Vehicle - page 219

    Item Ford Part Name Ford Part Number Ford Specification Bushings, front wheel bearings (grease packed type)and seals, fuel shut-off solenoid linkage, air brake control valve, linkage, treadle hinge and roller , transmission and transmission cables, clutch release bearing hub, transmission shift lever pivot. Premium Long Life Grease XG-1-C or XG-1-K ...

  • Ford Vehicle - page 220

    Item Ford Part Name Ford Part Number Ford Specification Automatic transmission Refer to the Allison Automatic T ransmission Operator ’ s manual. Rear axle and front wheel bearings (oil filled) 1 Motorcraft SAE 80W -90 Premium Rear Axle Lubricant XY -80W90-QL WSP-M2C197-A Motorcraft SAE 75W -140 High Performance Rear Axle Lubricant XY -75W140 WSL- ...

  • Ford Vehicle - page 221

    Item Ford Part Name Ford Part Number Ford Specification Engine coolant -7.3L Power Stroke 5 Motorcraft Premium Engine Coolant (green-colored) VC-4 – A (US) or CXC-10 (Canada) ESE-M97B44-A Motorcraft Premium Gold Engine Coolant (yellow-colored) VC-7 – A WSS-M97B51 – A1 Engine coolant additive 6 Motorcraft Heavy Duty Cooling System Additive FW ...

  • Ford Vehicle - page 222

    V EHICLE IDENTIFICATION NUMBER (VIN/SERIAL NUMBER) The V ehicle Identification Number (VIN) is printed on the V ehicle Rating Decal attached to the vehicle. The VIN also serves as the warranty number . The rating decal is attached to the front door latch pillar (B-pillar) on the driver ’ s side. If you ever find it necessary to communicate with F ...

  • Ford Vehicle - page 223

    V ehicle Rating Decal - Sample The National Highway T raffic Safety Administration Regulations require that a Certification Label be affixed to a vehicle and prescribe where the Certification Label may be located. Where Ford Motor Company is the sole manufacturer of the vehicle, the Certification Label is located on the front door latch pillar on t ...

  • Ford Vehicle - page 224

    FORD ACCESSORIES FOR YOUR VEHICLE A wide selection of genuine Ford accessories are available for your vehicle through your local authorized Ford, Lincoln Mercury or Ford of Canada dealer . These quality accessories have been specifically engineered to fulfill your automotive needs; they are custom designed to complement the style and aerodynamic ap ...

  • Ford Vehicle - page 225

    GENERAL MAINTENANCE INFORMATION The Scheduled Maintenance Services listed in this section are required because they are considered essential to the life and performance of your vehicle. Ford Motor Company recommends you perform the Owner Maintenance Services listed in this section. These services are matters of day-to-day care that are important to ...

  • Ford Vehicle - page 226

    OWNER MAINTENANCE Y ou can do much of the maintenance your vehicle requires yourself, if you have the time and a reasonable amount of mechanical ability . If you prefer to have this work done professionally , your authorized dealer stands ready to help you. All mechanical components and attachments are important in that they could affect the perfor ...

  • Ford Vehicle - page 227

    Emissions control system(s) laws Federal law prohibits vehicle manufacturers, dealers and other persons engaged in the business of repairing, servicing, selling, leasing or trading motor vehicles, as well as fleet operators from knowingly removing or rendering an emissions control device or system inoperative. Further , modifications of the emissio ...

  • Ford Vehicle - page 228

    V ehicle System Acts Engine Air Induction System Removal of the air duct, silencer , air cleaner , and/or air cleaner element and baffle in air cleaner; re-indexing of air cleaner . Exhaust System Removal or rendering inoperative exhaust system components including the catalytic converter - muffler assembly , inlet pipe, outlet pipe, resonator and ...

  • Ford Vehicle - page 229

    SCHEDULED MAINTENANCE SERVICES Maintenance service adjustments must conform to specifications contained in this manual, and those shown on the Important Engine Information Decal. The following services are to be performed at scheduled intervals because they are considered essential to the life and performance of your vehicle. Ford recommends that y ...

  • Ford Vehicle - page 230

    Cam brakes - automatic slack adjusters Inspect standard air brakes equipped with automatic slack adjusters for proper brake adjustment every four months or 32 000 km (20 000 miles) whichever occurs first. However , more frequent inspection is required if your vehicle ’ s brakes are subjected to heavy use or adverse operating conditions such as: ? ...

  • Ford Vehicle - page 231

    SCHEDULED MAINTENANCE GUIDE MAINTENANCE SERVICES AND RECORD RETENTION The maintenance record form which follows is for your convenience. In addition to recording the services performed, you should retain copies of your receipts for the services. You also should keep records of any emission control systems maintenance services performed on your vehi ...

  • Ford Vehicle - page 232

    Daily Owner Checks Engine system Check the air filter restriction indicator Check the engine oil Inspect the coolant level - for Powerstroke engine (for Caterpillar and Cummins engines, refer to the Owner ’ s Manual) Brake system Drain the air brake system reservoir - manual valve Check the air brake system reservoir automatic drain valve operati ...

  • Ford Vehicle - page 233

    Check every oil change Oil change intervals are as follows: Powerstroke - 10 000 ; Caterpillar - 15 000 ; Cummins - 15 000 (refer to the Caterpillar and Cummins service manuals for further instructions and information) Engine system Check the engine cooling system - hoses, clamps and protection Inspect the drive belts Exhaust system Inspect the ent ...

  • Ford Vehicle - page 234

    * Coolant protection checks should be made just prior to the onset of freezing weather , where applicable. If coolant is dirty or rusty in appearance, the system should be drained, flushed and refilled with the prescribed solution of cooling system fluid and water . Use only permanent type coolant that meets Ford specifications ESE-M97B18-C. See th ...

  • Ford Vehicle - page 235

    1 10 000 KM / 70 000 MILES • Replace the engine spin-on coolant filter .* • Replace the engine coolant.* See the engine manufacturer ’ s operating guide for supplemental corrosion inhibitor specifications. 130 000 KM / 80 000 MILES • Replace the fuel filter .* 150 000 KM / 90 000 MILES • Replace the engine spin-on coolant filter*. • Rep ...

  • Ford Vehicle - page 236

    800 000 KM / 500 000 MILES • Change the lubricant in the manual shift transmission (all applications) when equipped with optional synthetic lubricant. Maintenance Operation Frequency — Observation Clean body/door drain holes. Clean windshield wiper blades. Replace windshield wiper blades. Lubricate body lock cylinders, door and hood hinges. Che ...

  • Ford Vehicle - page 237

    Maintenance Operation Frequency - Observation Inspect the automatic slack adjuster function Insufficient power shown in loaded practice stop Check the operation of the brakes, the clutch, and the steering (*b,a) V ehicle handling qualities not up to par Inspect the vehicle for missing, damaged, or mislocated noise shields Excessive noise emanates f ...

  • Ford Vehicle - page 238

    Maintenance Operation Frequency - Observation Check the transmission and engine mountings (*b) Hard shifting or excessive vibration Check and adjust transmission controls (*b) High effort to shift or noisy transmission Check fuel pump pressure Insufficient full-throttle power or backfiring Clean radiator cap seal. Clean and inspect the cap surface ...

  • Ford Vehicle - page 239

    Maintenance Intervals/ Service Performed Service Shop Name and Address Date Service Performed Mileage Maintenance Record General Maintenance Information 239 ...

  • Ford Vehicle - page 240

    Maintenance Intervals/ Service Performed Service Shop Name and Address Date Service Performed Mileage Maintenance Record General Maintenance Information 240 ...

  • Ford Vehicle - page 241

    Maintenance Intervals/ Service Performed Service Shop Name and Address Date Service Performed Mileage Maintenance Record General Maintenance Information 241 ...

  • Ford Vehicle - page 242

    Maintenance Intervals/ Service Performed Service Shop Name and Address Date Service Performed Mileage Maintenance Record General Maintenance Information 242 ...

  • Ford Vehicle - page 243

    A Air cleaner filter ....................... 206 Air conditioning manual heating and air conditioning system .................57 Audio system (see Radio) ................ 20, 25, 32, 40 Automatic transmission ............ 132 Auxiliary power point ................. 73 B Battery ....................................... 184 jumping a disabled battery ...

  • Ford Vehicle - page 244

    D Daytime running lamps (see Lamps) ................................ 61 Driving under special conditions through water ......................... 148 E Emergencies, roadside jump-starting .......................... 165 Emission control system .......... 226 Engine check engine/service engine soon light .................................... 9 cleaning ...

  • Ford Vehicle - page 245

    Instrument panel cleaning ................................... 176 lighting up panel and interior ............................... 62 J Jump-starting your vehicle ...... 165 K Keys key in ignition chime ............... 15 removing from the ignition .... 145 L Lamps .......................................... 72 bulb replacement specifications chart .. ...

  • Ford Vehicle - page 246

    replacing the batteries ............. 84 Roadside assistance ..................150 S Safety belts (see Safety restraints) .................. 92 – 93 Safety defects, reporting .......... 173 Safety restraints .................... 92 – 93 belt minder ............................... 96 cleaning the safety belts ........100 extension assembly ..... ...

  • Ford Vehicle - page 247

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  • Ford Vehicle - page 248

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Manufacturer Ford Category Automobile

Documents that we receive from a manufacturer of a Ford Vehicle can be divided into several groups. They are, among others:
- Ford technical drawings
- Vehicle manuals
- Ford product data sheets
- information booklets
- or energy labels Ford Vehicle
All of them are important, but the most important information from the point of view of use of the device are in the user manual Ford Vehicle.

A group of documents referred to as user manuals is also divided into more specific types, such as: Installation manuals Ford Vehicle, service manual, brief instructions and user manuals Ford Vehicle. Depending on your needs, you should look for the document you need. In our website you can view the most popular manual of the product Ford Vehicle.

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A complete manual for the device Ford Vehicle, how should it look like?
A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use Ford Vehicle by users. Manuals are usually written by a technical writer, but in a language understandable to all users of Ford Vehicle.

A complete Ford manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

1. Preface and tips on how to use the manual Ford Vehicle - At the beginning of each manual we should find clues about how to use the guidelines. It should include information about the location of the Contents of the Ford Vehicle, FAQ or common problems, i.e. places that are most often searched by users in each manual
2. Contents - index of all tips concerning the Ford Vehicle, that we can find in the current document
3. Tips how to use the basic functions of the device Ford Vehicle - which should help us in our first steps of using Ford Vehicle
4. Troubleshooting - systematic sequence of activities that will help us diagnose and subsequently solve the most important problems with Ford Vehicle
5. FAQ - Frequently Asked Questions
6. Contact detailsInformation about where to look for contact to the manufacturer/service of Ford Vehicle in a specific country, if it was not possible to solve the problem on our own.

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Comments (1)

Дима

Не включается z2300 после длительной (в течении года) паузы в работе. Батарея заряжена. Возможно ли приобрести батарею? Возможны другие причины?