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Manual Ecofly M 160/1

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  • Ecofly M 160/1 - page 1

    Manual Smart M 160/1 Engine Manufacturer: Ecofly GmbH , Germany ...

  • Ecofly M 160/1 - page 2

    Manual Smart M160 / 1 – UL - Engine July 05 Ecofly GmbH Page 1 Table of Contents 1. Technical Concept .................................................................... 1 1.1. Description ....................................................................... 2 1.2. Engine Layout / Dimensions .............................................. 3 2. ...

  • Ecofly M 160/1 - page 3

    Manual Smart M160 / 1 – UL - Engine July 05 Ecofly GmbH page 1 1. Technical C oncept Our engine is a seri es - produced automobile engine from the smart car with belt drive for use as a stationary engine or as an un certified power train for sports aircraft. Engine RPM is reduced with the help of a toothed belt drive . Car - like vibration dampin ...

  • Ecofly M 160/1 - page 4

    Manual Smart M160 / 1 – UL - Engine July 05 Ecofly GmbH pag e 2 1.1. Description o 3 - cylinder series engine with turbocharger ; 60KW / 74KW o Fully electronic sequenti al injection o Lambda sensor controlled 3 - way catalytic converter integrated into muffler ( o ption al ) o Electronic knock control using knock sensor o Power control using red ...

  • Ecofly M 160/1 - page 5

    Manual Smart M160 / 1 – UL - Engine July 05 Ecofly GmbH pag e 3 o Flanged gearbox wi th bearing - mounted drive shaft o Toothed belt drive with adjustable belt tension o CNC machined propeller bearing and shaft o Centrifugal clutch with metal bushings to reduce torsional vibration o Elastically suspended mounting plate for sensors , relay box a n ...

  • Ecofly M 160/1 - page 6

    Manual Smart M160 / 1 – UL - Engine July 05 Ecofly GmbH page 4 ...

  • Ecofly M 160/1 - page 7

    Manual Smart M160 / 1 – UL - Engine July 05 Ecofly GmbH page 5 2. Technic al Data 2.1. Technical Dat a / Key Features 60 KW 74 KW Capacity (cm ³) 698 Stroke / Bo re (mm) 68 / 66 Compression ratio 9 . 5 ( - 0 . 4) : 1 C ylinder s / V alves 3 c ylinder s ; 2 valves per cylinder Spark plugs ( per cylinder ) 2 Engine weight per DIN (kg) 57 M ax. tor ...

  • Ecofly M 160/1 - page 8

    Manual Smart M160 / 1 – UL - Engine July 05 Ecofly GmbH page 6 2.2. Performance and Torque Curve for 60KW Engine ...

  • Ecofly M 160/1 - page 9

    Manual Smart M1 60 / 1 – UL - Engine July 05 Ecofly GmbH page 7 2.3. Performance and Torque Curve for 74KW Engine ...

  • Ecofly M 160/1 - page 10

    Manual Smart M160 / 1 – UL - Engine July 05 Ecofly GmbH page 8 2.4. Fuels / Fuel System Use only unleaded, min. 95 octane fuel ( unleaded S uper = standard automotive fuel ). Do not use any fuel additives ! Remarks : o Leaded fuels damage not only the catalytic converter but also the l ambda sensor ! The general rule also for engines not fitted w ...

  • Ecofly M 160/1 - page 11

    Manual Smart M160 / 1 – UL - Engine July 05 Ecofly GmbH page 9 2.5. Lubricants The oil tank has a capacity of about 3 . 2 l. Replace the oil filter when changing the oil. Use suction to withdraw spent oil completely. E cofly will install an oil bleed screw upon request. The difference between the maximum and minimum oil level amounts to about 0 . ...

  • Ecofly M 160/1 - page 12

    Manual Smart M160 / 1 – UL - Engine July 05 Ec ofly GmbH page 10 2.6. Cooling S ystem / Coolant The coolant is a 50:50 mixt ur e of water and antifreeze/anti corrosive fluid . A 50:50 mixture provides frost protection down to - 37°C. At temperatures as low as - 45°C , increase the ratio of the anti freeze /anticorrosive fluid to 55% but not hig ...

  • Ecofly M 160/1 - page 13

    Manual Smart M160 / 1 – UL - Engine July 05 Ecofly GmbH page 11 Note : o Ensure that the drive axes are perfectly p arallel . o Misalignments will provoke damage o NEVER assemble the propeller axle without locating pins . o Do not insert any s pacer s to extend the engine - propeller distance: this will increase the bending load on the gears beyo ...

  • Ecofly M 160/1 - page 14

    Manual Smart M160 / 1 – UL - Engine July 05 Ecofly GmbH page 12 The diagram below indicates normal temperatures against RPM . The minim um permissible oil pressure is a function of the oil temperature and RPM . See diagram below ( applies to engines when new ) In the engines that have been in operation for longer per iods, the indicated values ca ...

  • Ecofly M 160/1 - page 15

    Manual Smart M160 / 1 – UL - Engine July 05 Ecofly GmbH page 13 3.2. H eight The turbocharger is configured such that the engine will deliv er 60/74 KW of power up to 2500m height . Reduce power setting above 2400 m so that the turbocharger does not exceed its maximum rotational speed . As a thumb rule : Reduce power by 50 RPM ( i.e. by about 1%) ...

  • Ecofly M 160/1 - page 16

    Manual Smart M160 / 1 – UL - Engine July 05 Ecofly GmbH page 14 3.5. ECU / Rela y B ox Install the ECU so that the rear of the ECU is ventilated by cool ambient air . This arrangement is necessary to drain the heat from active components . Max. t emperatur e on ECU housing : 90°C . Install the relay box a nd contacts such that they are protected ...

  • Ecofly M 160/1 - page 17

    Manual Smart M160 / 1 – UL - Engine July 05 Ecofly GmbH page 15 4.2. Takeoff Always set full power for takeoff . In addition to observing temperatures, mon itor especially the indicated oil and manifold pressure . Leave engine at full power until you reach safe flying altitude; since the engine regulates itself, it is not necessary to power down ...

  • Ecofly M 160/1 - page 18

    Manual Smart M160 / 1 – UL - Engine July 05 Ecofly GmbH page 16 5.2. Checks after first 25h rs ( in addition to 5.1.) o Check the entire power train for loose or missing nuts and screws. Replace or tighten as necessary. o Check belt, belt tension, propeller drive and propeller bearings o Check air filter o Change oil, renew oil filter o Clean and ...

  • Ecofly M 160/1 - page 19

    Manual Smart M160 / 1 – U L - Engine July 05 Ecofly GmbH page 17 5.5. Checks after 1500h rs or 15 years We recommend full engine overhaul after 1500h rs. Contact your engine service station . Since these engines ar e produced in large numbers, it may be cheaper to buy a new engine ( crankcase with power plant a nd cylinder head ) and install it a ...

  • Ecofly M 160/1 - page 20

    Manual Smart M160 / 1 – UL - Engine July 05 Ecofly GmbH page 18 6.7. Torque Table All M6 in a luminium: 12 ± 1 Nm All M8 in a luminium: 20 ± 1,6 Nm Engine frame strut to cylinder head : 23 ± 2 Nm Alternator to aggregate frame : 28 ± 2 Nm Starter to crankcase / gearbox : 20 ± 1,6 Nm Mitnehmerscheibe to crankshaft (M10*1): 47Nm ± 2Nm, angle o ...

Manufacturer Ecofly Category Automobile

Documents that we receive from a manufacturer of a Ecofly M 160/1 can be divided into several groups. They are, among others:
- Ecofly technical drawings
- M 160/1 manuals
- Ecofly product data sheets
- information booklets
- or energy labels Ecofly M 160/1
All of them are important, but the most important information from the point of view of use of the device are in the user manual Ecofly M 160/1.

A group of documents referred to as user manuals is also divided into more specific types, such as: Installation manuals Ecofly M 160/1, service manual, brief instructions and user manuals Ecofly M 160/1. Depending on your needs, you should look for the document you need. In our website you can view the most popular manual of the product Ecofly M 160/1.

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A complete manual for the device Ecofly M 160/1, how should it look like?
A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use Ecofly M 160/1 by users. Manuals are usually written by a technical writer, but in a language understandable to all users of Ecofly M 160/1.

A complete Ecofly manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

1. Preface and tips on how to use the manual Ecofly M 160/1 - At the beginning of each manual we should find clues about how to use the guidelines. It should include information about the location of the Contents of the Ecofly M 160/1, FAQ or common problems, i.e. places that are most often searched by users in each manual
2. Contents - index of all tips concerning the Ecofly M 160/1, that we can find in the current document
3. Tips how to use the basic functions of the device Ecofly M 160/1 - which should help us in our first steps of using Ecofly M 160/1
4. Troubleshooting - systematic sequence of activities that will help us diagnose and subsequently solve the most important problems with Ecofly M 160/1
5. FAQ - Frequently Asked Questions
6. Contact detailsInformation about where to look for contact to the manufacturer/service of Ecofly M 160/1 in a specific country, if it was not possible to solve the problem on our own.

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