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Dixon 1001 - page 1
OPERATORS MANUAL ...
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Dixon 1001 - page 2
IMPORTANT - READ CAREFULLY The Dixon ZTR @ Mower is both easy and fun to operate. However, any power mower must be operated properly to be safe. It is not a toy or a recreational vehicle. Before you start to use the mower, read the operator's manual carefully, and become completely familiar with the controls. The information in this operator&a ...
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Dixon 1001 - page 3
INDEX SAFETY.................................................................Pages 1 - 6 WARRANTY POLICY ............................................ Page 7 SPECIFICATIONS ................................................. Page 8 CONTROLS...........................................................Pages 9 - 12 OPERATION INSTRUCTIONS .................. ...
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Dixon 1001 - page 4
LA WNMO WERS, IF IMPROPERLY OPERATED, CAN CAUSE SERIOUS INJURY OR DEATH The most c ommon causes of injury to the operator or bystander... SAFETY UPHILL THROWN OBJECTS BLADE CONTACT DOWNHILL Page 1 ...
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Dixon 1001 - page 5
SAFETY SYMBOLS: SAFETY ALERT SYMBOL - When you see this symbol, BE ALERT to the potential for injury. Follow recommended safety precautions and safe operating practices. Danger indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. , Warning indicates a potentially hazardous situation which, if no ...
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Dixon 1001 - page 6
This cutting mower is capable of amputating hands and feet, and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. GENERAL OPERATION: • Read, understand, an d follow all instructions in the manual and on the mower before starting. • Only allow responsible adults, who are familiar with ...
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Dixon 1001 - page 7
SLOPE OPERATION: Slopes are a major factor related to loss - of - control and tip - over accidents, which can result in severe injury or death. All slopes require extra caution. DO Mow across the slope with your Dixon ZTR - never up or down. Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts or bumps. Uneven terrain could overtu ...
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Dixon 1001 - page 8
CHILDREN: Tragic accidents can occur if the operator is not alert to the presence of children. Children are attracted to lawn mowers and the mowing activity. NEVER assume children will stay where they were last seen. Be alert to avoid accidents. • Keep children out of the mowing area and under the watchful care of another responsible adult . • ...
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Dixon 1001 - page 9
SERVICE: • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. Never refuel the mower indoors. Never store the mower or fuel container inside a building where ...
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Dixon 1001 - page 10
DIXON LIMITED WARRANTY POLICY - MODEL ZTR 1001 This warranty policy applies to all 1001 walk behind mowers purchased on or after September 1,1996.. WARRANTY: Dixon Warranty term is for a period of one (1) year from date of purchase or 200 hours of use, whichever occurs first. Mowers used for residential homeowner applications (used only at owner&ap ...
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Dixon 1001 - page 11
SPECIFICATIONS The monocoque design chassis of the Model ZTR 1001 incorporates CMC laser and CNC brake processes to form the twin 12 gauge side frames and 7 gauge transmission and engine base plate. The front body cover is made of rotational molded polyethylene. Front body contains access panel for battery service. Cut height approximately 1" ...
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Dixon 1001 - page 12
CONTROLS The Dixon ZTR has a unique transaxle that requires only two drive levers to control braking, turning, speed, and direction. On initial operation, set throttle speed on slow and operate with mower blade "OFF". To avoid "over - controlling" the mower, use a light touch on the drive levers. Slight movements are all that is ...
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Dixon 1001 - page 13
CONTROLS TRANSMISSION DRIVE SYSTEM: Allows the mower to turn on its own axis (zero turning radius). Each lever controls one side of the mower. NOTE: The pressure required to operate the mower is very light. A minimum of 1/2 hour should be spent simply driving t he mower without the blade drive engaged. TO GO FORWARD: From neutral position, gently p ...
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Dixon 1001 - page 14
CONTROLS BRAKING: To brake mower, move both levers in direction opposite of travel, release levers to move neutral setting. Set parking brake. Park on level surfaces only. TWIN FUNCTION THROTTLE CONTROL LEVER: Located on control panel to operators right. Throttle control fo r engine speed. Choking for engine starting. Throttle control should be set ...
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Dixon 1001 - page 15
CONTROLS Located on control panel above and to operators right. To engage the mower blades, release parking brake by moving brake bail downward until catch stop latch is fully engaged. Grasp left control handle grip with enough pressure to depress built in safety switch. If constant pressure is not maintained on either handle grip when blade drive ...
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Dixon 1001 - page 16
OPERATION INSTRUCTIONS The safe and successful operation of the Model ZTR 1001 will depend upon the operator having the correct knowledge of all controls used on the mower and making good judgements about the terrain to be mowed. NEVER allow anyone to oper ate the mower without complete knowledge of all controls and their functions. During initial ...
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Dixon 1001 - page 17
OPERATION INSTRUCTIONS PARKING BRAKE SWITCH TEST: With parking brake bail locked moved downward and locked into the catch stop, engine should not turn over or attempt to start when the key switch is moved to the start position. BLADE DRIVE SWITCH TEST: NOTE: Each drive contro l lever is fitted with an OPERATOR PRESENCE switch. a. With electric blad ...
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Dixon 1001 - page 18
OPERATION INSTRUCTIONS STARTING INSTRUCTIONS: 1. Grasp parking brake bail handle with one hand while releasing catch mechanism located mid - point between the control handles. 2. Move throttle control to choke position if engine is cold, full throttle if warm. 3. Insert ignition key and turn to start position. When engine starts, release ignition k ...
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Dixon 1001 - page 19
OPERATION INSTRUCTIONS MOWING WITH A MULCHING ATTACHMENT: Mulching or recycling the grass clippings requires a totally different mowing approach than would be normal when side discharging or bagging the grass. There may be instances or conditions where it i s not possible to hide all of the recycled or mulched clippings. In order to achieve the bes ...
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Dixon 1001 - page 20
OPERATION INSTRUCTIONS MOWING WITH A GRASS CATCHER ATTACHMENT: In order to achieve optimum performance when mowing with a grass catching attachment, please read and follow the tips listed below. 1. Set engine speed control to the wide open or full setting. 2. Do Not Attempt To Cut Grass When It Is Wet. Wet grass w ill clog both the underside of the ...
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Dixon 1001 - page 21
OPERATION INSTRUCTIONS SIDE DISCHARGE OF THE CLIPPINGS: In order to achieve optimum performance when side discharging the grass clippings, please read and follow the tips listed below. Additionalinforrnation can be found in the troubleshooting guide. CAUTION Be sure that deflector is proper ly installed on the discharge chute. 1. Set engine speed c ...
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Dixon 1001 - page 22
CARE AND MAINTENANCE - MODEL ZTR 1001 This porti on of the Model ZTR 1001 owners manual deals with normal service items which can be performed by the owner. Please remember that if you are in doubt as to the correct service procedures to be followed, these and other service situations can be handled by a Dixon ZTR dealer who is familiar with the se ...
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Dixon 1001 - page 23
CARE AND MAINTENANCE - MODEL ZTR 1001 CUTTER BLADE MAINTENANCE: NOTE: Observe proper blade position prior to removal. 1. Safely raise front of mower. 2. Hold or block blade from turning. Wear heavy, thick gloves when holding onto cutter blade, avoid the sharp edge of the blade. NOTE: Be sure blade is centered on pilot before tightening bolt to 60 f ...
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Dixon 1001 - page 24
CARE AND MAINTENANCE - MODEL ZTR 1001 BELT TENSION 42" & 50" DECKS: ENGINE TO MOWER DECK BELT: No adjustment required. Correct belt tension is maintained through a fixed engine location and a spring loaded idler system. A pulsin g movement of the belt idler will be observed both during engagement of the electric blade clutch and actua ...
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Dixon 1001 - page 25
CARE AND MAINTENANCE - MODEL ZTR 1001 BELT TENSION 36" DECK: ENGINE TO MOWER DECK BELT: Adjust idler shock mount per diagram. When fitted, the 36" mower deck belt tension is maintained through an adjustable idler and shock mount. To adjust belt tension, tighten hex nut until rubber shock mount is compressed to the dimension shown in the i ...
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Dixon 1001 - page 26
CARE AND MAINTENANCE - MODEL ZTR 1001 DECK REMOVAL: 1. Place cut height lever in lowest cut position. 2. Loosen belt keepers on each side of engine pulley. 3. Remove deck drive belt from engine pulley. 4. Using a slight upward twisting motion, remove link from engagement handle. 5. Turn handle fully to the left until handle clears stop on mower dec ...
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Dixon 1001 - page 27
CARE AND MAINTENANCE - MODEL ZTR 1001 HOT oil may cause burns. Allow engine to cool before draining oil. CHANGING THE ENGINE OIL: 1. The "snap lock" oil drain valve is located on the left side of the engine crankcase. 2. Place a suitable container under the drain valve. The fitting of a short piece of hose to the valve will help direct th ...
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Dixon 1001 - page 28
CARE AND MAINTENANCE - MODEL ZTR 1001 DRIVE SYSTEM ADJUSTMENTS: Due to both the complex nature of the transmission and the number of special tools required for service, adjustments should be entrusted to your dealer. There are a number of sim ple owner service items which greatly influence the performance of the drive system. 1. Front and rear tire ...
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Dixon 1001 - page 29
CARE AND MAINTENANCE - MODEL ZTR 1001 Correct tire pressure is important for correct operation of mower. Front Tires 9 X 350 X 4 Air Pressure 16 - 21 Ibs. Rear Tires 16 X 650 X 8 Air Pressure 8 - 14 Ibs. NOTE: Check lug nuts periodically for tightness. ELECTRICAL SYSTEMS: Keep all connections clean and tight. The serial number is located on frame a ...
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Dixon 1001 - page 30
STANDARD SERVICE PARTS LIST Engine to Mower Deck: Engine to Transmission: Serpentine Belt: P/N 7835 P/N 2497 P/N 7725 P/N 2497 P/N 61 09 P/N 7725 P/N 2497 P/N 1300 KOHLER AIR FILTER PART NUMBERS: Please refer to Kohler Engine Operators Manual for correct service intervals for engine oil changes and air filter maintenance. Protect your engine invest ...
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Dixon 1001 - page 31
TROUBLESHOOTING MOWER CUT QUALITY: There are many variables that can effect the cut quality of any mower. Type and conditions of grass, cut height setting, engine RPM and ground speed are some of the variables that interact creating differences in cut quality. Examination of one or more of the above will generally produce a quality cut. The Trouble ...
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Dixon 1001 - page 32
TROUBLESHOOTING Mower pulls to one side or the other Drive adjustment Consult your dealer for repair DRIVE SYSTEM: SITUATION REMEDY CAUSES Poor driving performance Operation of mower Review operators section of owners manual Page 29 ...
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Dixon 1001 - page 33
TROUBLESHOOTING ELECTRICAL SYSTEM: Circuit breaker engaged Push button to reset Consult your dealer for repair Battery discharge Poor connections on battery Battery water low Wrong battery installed in mower Tighten or replace as required Engine electrical system Have electrical system checked by not functioning correctly your dealer Engine being o ...
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Dixon 1001 - page 40
Dixon Industries, Inc. A International, Inc. Company P.O. Box 1569 Coffeyville, KS 67337 - 0945 316 - 251 - 2000 OWNER INFORMATION DATE PURCHASED MOWER MODEL NUMBER PURCHASED FROM Name Address MOWER SERIAL NUMBER PM " DATE OIL CHANGED: DATE ENGINE TUNED: ...
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Dixon 1001 - page 41
The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. ® Dixon and ZTR are registered trademarks of Dixon Industries, Inc. Dixon Industries, Inc. A International, Inc. Company P.O.Box 1569 Coffeyville, KS 67337 - 0945 316 - 251 - 2000 WARNING: Part No. 679 ...
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