Инструкция обслуживания RayTek FA

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Summary
  • RayTek FA - page 1

    MARATHON FA/FR Series 1-Color Fiber Optic Thermometer 2-Color Fiber Optic Thermometer    Operating Instructions Rev. G 01/2010 53001 ...

  • RayTek FA - page 2

    ...

  • RayTek FA - page 3

    Contacts   Worldwide  Headqu arters  Santa  Cruz,  CA  USA  Tel:  +1  800  227  –  8074  (USA  and  Canada  only)   +1  831  458  –  3900  Fax:  +1  831  458  –  1239  solutions@raytek.com   European  He adquarters  Berlin,  Germany  ...

  • RayTek FA - page 4

    W ARRANTY  The  manufacturer  war rants  this  instrument  to  be  free  from  defects  in  mate rial  and  workmanship  under  normal  use  and  service  for  the  period  of  two  years  from  date  of  pur chas e.  This  warranty  extends  only  ...

  • RayTek FA - page 5

    T ABLE  OF  C ONTENTS  1  SAFETY  INSTRUCT IONS ................................................................................................................... ........... 1 2  PRODUCT  DESCRIPTI ON .................................................................................................................... ........ ...

  • RayTek FA - page 6

    6  OPERATION ...................................................................................................................... ............................. 25 6.1  C ONTROL  P ANEL ....................................................................................................................................... 25 6.2  O PERAT ...

  • RayTek FA - page 7

    10.4.2.1  Attaching  the  Fiber  Optic  Cable  to  the  Optical  Head .......................................................... 51 10.4.2.2  Attaching  the  Fiber  Optic  Cable  to  the  Electronics  Housing .............................................. 51 10.4.3  Fiber  Calibra tion ... ...

  • RayTek FA - page 8

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  • RayTek FA - page 9

    Safety  Instructions Marathon  Series  FA/FR  1 1  Safety  Instructi ons  This  document  contains  important  information,  which  should  be  kept  at  all  times  with  the  instrument  during  its  operation al  life.  Other  users  of  this  instrument ? ...

  • RayTek FA - page 10

    Product  Description 2  Marathon  Series  FA/FR 2  Product  Description  The  Marathon  FA/FR  fiber  optic  series  of  instruments  are  high ‐ performance  infrared  thermometers.  Each  has  a  front  end  consisting  of  a  small ,  fixed  focus  optica ...

  • RayTek FA - page 11

    Product  Description Marathon  Series  FA/FR  3 Another  benefit  is  that  2 ‐ color  sensors  meas ure  closer  to  the  highest  temperature  within  the  measured  spot  (spatial  peak  picki ng)  instead  of  an  average  temperature.  A  2 ‐ color  s ...

  • RayTek FA - page 12

    Technical  Data 4  Marathon  Series  FA/FR 3  T echnical  Data  3.1  Measurement  Specifications  3.1.1  FA  Models  Temperature  Range  FA1A  475  to  900°C  (887°F  to  1652°F)  FA1B  800  to  1900°C  (1472°F  to  3452°F)  FA1C  1200  to  3000°C ...

  • RayTek FA - page 13

    Technical  Data Marathon  Series  FA/FR  5 System  Accuracy 1  no  signal  attenuation  ±(0.3%  T meas *  +  2°C)  up  to  95%  signal  attenuation  ±(1%  T meas *  +  2°C)  for  FR1A/FR1B  up  to  95%  signal  attenuation  ±(1.3%  T meas *  +  2°C ...

  • RayTek FA - page 14

    Technical  Data 6  Marathon  Series  FA/FR Warm  up  Perio d  15  minutes  Weight  Optical  Head  100  g  (3.5  oz)  Electronics  Housing  710  g  (9  oz)  3.3  Electrical  Specifications  Power  Supply  24  VDC  ±20%,  500  mA  (max  100  mV  ...

  • RayTek FA - page 15

    Technical  Data Marathon  Series  FA/FR  7 3.4  Dimensions   Figure  2:  Dimensions  of  Optic al  Head(FA  Models)   Figure  3:  Dimensions  of  Optic al  Head  (FR  Models)   Figure  4:  Dimensions  of  Elec tronics  Housing  Fiber Optic Cable min. bend radi ...

  • RayTek FA - page 16

    Technical  Data 8  Marathon  Series  FA/FR  Figure  5:  Adjustable  Mou nting  Bracket  for  Optical  Head  ...

  • RayTek FA - page 17

    Technical  Data Marathon  Series  FA/FR  9 3.5  Optical  Specifications  The  sensor  comes  as  a  standard  focus  model  or  one  of  two  close  focus  models,  see  following  overview  for  availab le  options.  For  one ‐ color  temperature  measur ...

  • RayTek FA - page 18

    Technical  Data 10  Marathon  Series  FA/FR 3.5.1.2  Close  Focus   Figure  7:  Close  Focus  Spot  Size  Charts  for  FA  models  Spot ∅ S [mm]  Distance D to Object [mm] D:S = 20:1 at focus point FA1A/FA2A CF2 Spot ∅ S [mm]  Distance D to Object [mm] D:S = 20:1 at focus point FA1A/FA ...

  • RayTek FA - page 19

    Technical  Data Marathon  Series  FA/FR  11 3.5.2  FR  Models  3.5.2.1  Standard  Focus   Figure  8:  Standard  Focus  Spot  Size  Charts  for  FR  model s  Distance D to Object [mm] D:S = 40:1 at focus point Distance D to Object [mm] D:S = 20:1 at focus point Spot ∅ S [mm]  Spot ? ...

  • RayTek FA - page 20

    Technical  Data 12  Marathon  Series  FA/FR 3.5.2.2  Close  Focus   Figure  9:  Close  Focus  Spot  Size  Charts  for  FR  models  3.6  Scope  of  Delivery  The  scope  of  delivery  includes  the  follow ing:  • Marathon  FA/FR  Documentation  an d ? ...

  • RayTek FA - page 21

    Sensor  Location Marathon  Series  FA/FR  13 4  Sensor  Location  Sensor  location  and  configurat ion  depends  on  the  applicat ion.  Before  deciding  on  a  location,  you  need  to  be  aware  of  the  ambient  temperature  of  the  location,  the ...

  • RayTek FA - page 22

    Sensor  Location 14  Marathon  Series  FA/FR 4.5  Sensor  Placement  (1 ‐ Color  Mode)  Optical  head  placement  for  one ‐ color  temperature  measurements  is  more  critical  than  two ‐ color  measurements.  The  sensor  must  have  a  clear  view  of ...

  • RayTek FA - page 23

    Sensor  Location Marathon  Series  FA/FR  15  Figure  11:  Sensor  Placem ent  in  2 ‐ Color  Mod e  4.7  Viewing  Angles  The  optical  head  can  be  placed  at  any  angle  from  the  target  up  to  30°  for  one ‐ colo r  mode,  or  45° ...

  • RayTek FA - page 24

    Sensor  Location 16  Marathon  Series  FA/FR  Figure  12:  Acceptable  Sensor  Viewing  Angles   Best 90° to targ et Good 1-Color Mode: 30° to 90° to target 2-Color Mode: 45° to 90° to target Bad 1-Color Mode: 0° to 30° to target 2-Color Mode: 0° to 45° to target A cceptable Angles ...

  • RayTek FA - page 25

    Installation Marathon  Series  FA/FR  17 5  Installation  5.1  Mounting  the  Sensor  After  all  prepar ations  are  complete  according  to  section  4  Sensor  Location ,  pag e  13  ff. ,  you  can  install  the  sensor.  How  and  where  you  anchor ...

  • RayTek FA - page 26

    Installation 18  Marathon  Series  FA/FR 5.2  Aiming  An  effective  aiming  technique  is  to  adjust  the  head  until  the  highest  readin g  is  observed  on  the  internal  display.  When  the  highest  read ing  is  reached,  hold  the  unit  i ...

  • RayTek FA - page 27

    Installation Marathon  Series  FA/FR  19 5.4  Installing  the  Electronics  Housing  The  distance  between  the  electronics  housing  and  a  computer  (via  RS4 85  cable)  can  be  up  to  1200  m  (4000  feet).  This  allows  ample  distance  from ? ...

  • RayTek FA - page 28

    Installation 20  Marathon  Series  FA/FR   Figure  15:  Electronics  Housing  Wiring   Incorrect  wiring  can  damage  the  sensor  and  void  the  warra nty!  Before  applying  power,  make  sure  all  connections  are  correc t  and  secure!   The ? ...

  • RayTek FA - page 29

    Installation Marathon  Series  FA/FR  21 5.5  Power  Supply  Connections  from  a  24  VDC  (500  mA  or  higher)  power  supply  attach  to  the  appropriate  terminals  on  the  electronic  enclosure’s  terminal  strip.   Isolated  power  is  require ...

  • RayTek FA - page 30

    Installation 22  Marathon  Series  FA/FR 2.  Install  all  electronics  wiring  according  to  the  applicable  sections  5.4 ,  5.7.x ,  and  5.8 !  3.  Plug  the  RS485/ RS232  interfac e  converter  into  your  computer’s  serial  port,  or  attach  it ? ...

  • RayTek FA - page 31

    Installation Marathon  Series  FA/FR  23  Figure  19:  Wiring  for  2 ‐ Wire  Sensor  Se tup  5.7.3  Connecting  to  Terminal  Block  If  you  need  to  extend  the  wiring  or  to  have  a  complete  wiring  of  all  inputs/outputs,  use  the  T ...

  • RayTek FA - page 32

    Installation 24  Marathon  Series  FA/FR 5.8  Installing  of  Multiple  Sensors  in  a  Network  5.8.1  Wiring  For  an  installat ion  of  two  or  more  sensors  in  a  network,  each  sensor  cable  is  wired  to  its  own  terminal  block.  The ...

  • RayTek FA - page 33

    Operation Marathon  Series  FA/FR  25 6  Operation  Once  you  have  the  optical  head  and  electronics  housing  positioned  and  connected  properly,  the  system  is  ready  for  continuous  operatio n.  The  operation  of  the  sensor  can  be  don ...

  • RayTek FA - page 34

    Operation 26  Marathon  Series  FA/FR The  sensor  has  a  remote  locking  feature  that  keeps  the  unit  from  being  acciden tally  changed  from  the  control  panel  (locked  by  default  in  multidrop  mode).  This  lockout  mode  denies  access ...

  • RayTek FA - page 35

    Operation Marathon  Series  FA/FR  27  Figure  25:  Mode  Selector  Button  Sequence  (FR  Models)  6.2.1  Temperature  Display  The  temperature  display  can  be  set  for  either  °C  or  °F  by  pressing  the  C/F  selector  button  ( c  –  ...

  • RayTek FA - page 36

    Operation 28  Marathon  Series  FA/FR  The  slope  is  the  decid ing  parameter  for  measur ements  in  2 ‐ color  mode!  The  emissivity  affects  only  measurem ents  in  1 ‐ color  mode.  For  information  on  det ermining  an  unknown  slope,  and ? ...

  • RayTek FA - page 37

    Operation Marathon  Series  FA/FR  29  Figure  26:  Averaging  Example  To  set  and  activate  Averaging,  do  the  following :  1.  Press  the  Mode  button  unt il  the  AVG  LED  is  lit.  2.  Press  the c  button  to  both  set  and  activa ...

  • RayTek FA - page 38

    Operation 30  Marathon  Series  FA/FR Peak Hold with decay timer 000.1-299.9 000.0 000.0 -* 0001-9999 Advanced Peak Hold trigger or threshold 300.0 000.0 0250-3000 -* 0000 Advanced Peak Hold timer or threshold 000.1-299.9 000.0 0250-3000 -* 0000 Advanced Peak Hold with decay timer or threshold 000.1-299.9 000.0 0250-3000 -* 0001-9999 Valle ...

  • RayTek FA - page 39

    Operation Marathon  Series  FA/FR  31  Figure  27:  Deadband  Example  6.2.11  Ambient  Background  Temperature  Compensation  (FA  Models)  The  FA  model  is  capable  of  improving  the  accuracy  of  target  temperature  measurements  by  taking  into  ...

  • RayTek FA - page 40

    Operation 32  Marathon  Series  FA/FR 6.4  Factory  Defaults  To  globally  reset  the  unit  to  its  factory  default  settings,  press  the  c  and  d  buttons  at  the  same  time  for  approximately  2  seconds.  The  baud  rate  will  not  ...

  • RayTek FA - page 41

    Options Marathon  Series  FA/FR  33 7  Options  Options  are  items  that  are  factory  installed  and  must  be  specified  at  time  of  order.  The  following  are  availabl e:  • Fiber  optic  cable  lengths:  1,  3,  6,  10  m  (3,  10,  ...

  • RayTek FA - page 42

    Accessories 34  Marathon  Series  FA/FR 8  Accessories  8.1  Overview  A  full  range  of  accessor ies  for  various  applications  and  indu strial  environments  are  ava ilable.  Accessories  include  items  that  may  be  ordered  at  any  time  and  a ...

  • RayTek FA - page 43

    Accessories Marathon  Series  FA/FR  35 8.2  Air  Purge  Collar  The  Air  Purge  Collar  accessory  is  used  to  keep  dust,  moisture,  airborne  particles,  and  vapors  away  from  the  optical  head ʹ s  lens.  It  can  be  installed  before  o ...

  • RayTek FA - page 44

    Accessories 36  Marathon  Series  FA/FR 8.4  Fitting  System  Flexible  accessory  selections  allow  you  to  pick  and  choose  the  acce ssories  you  need.   Figure  33:  Flexible  Fitting  System  Part number Description XXXFORFQP Item 1 XXXFORFAP Item 1 + Item 2 XXXFOR ...

  • RayTek FA - page 45

    Accessories Marathon  Series  FA/FR  37 8.5  RS232/485  Interface  Converter  The  RS232/48 5  interface  converters  have  built ‐ in  smart  switching  and  have  been  designed  to  be  fast,  allowing  for  use  in  either  2 ‐ wire  or  4 ‐ wire  mo ...

  • RayTek FA - page 46

    Accessories 38  Marathon  Series  FA/FR 8.6  Industrial  Power  Supply  The  DIN ‐ rail  mount  industrial  power  supply  transforms  an  input  voltage  of  85  –  26 4  VAC  into  an  output  voltage  of  24  VDC  /  1.25  A.  The  power  su ...

  • RayTek FA - page 47

    Programming  Guide Marathon  Series  FA/FR  39 9  Programming  Guide  This  section  explains  the  sensor’s  communication  protocol.  Use  them  when  writing  custom  programs  for  your  application s  or  when  communicating  with  your  sensor  with  a ...

  • RayTek FA - page 48

    Programming  Guide 40  Marathon  Series  FA/FR Example:  Send  E=0.90  instead  of  E=0. 9;  send  P=001.2  instead  of  P=1.2   After  transmitting  one  command,  the  host  has  to  wait  for  the  response  from  the  unit  before  sending  anothe ...

  • RayTek FA - page 49

    Programming  Guide Marathon  Series  FA/FR  41 • Sensor  Model  Type  • Sensor  Serial  Number  • Relay  Control  • Laser  status  • Setpoints  • Deadband  • Current  Output  Mode  (0 ‐ 20  mA  or  4 ‐ 20  mA)   The  following  items  c ...

  • RayTek FA - page 50

    Programming  Guide 42  Marathon  Series  FA/FR 9.5  Command  List  In  depending  from  the  spe cific  commands,  the  following  char acters  are  used :  ?  ...  host  (e.g.  PC)  requests  for  a  parameter  value  of  the  unit  !  ...  unit  ...

  • RayTek FA - page 51

    Programming  Guide Marathon  Series  FA/FR  43 Description Char Format (2) P (1) B (1) S (1) N (1) Legal Values Factory Default Wide Power Q nnnn.nnn √ √ 0000.000-9999. 999 Narrow Power (FR only) R nnnn.nnn √ √ 0000.000-9999. 999 Slope (FR only) S n.nnn √ √ √ √ 0.850-1.150 1.000 Target temperature FR series: 2-color T nn ...

  • RayTek FA - page 52

    Programming  Guide 44  Marathon  Series  FA/FR 9.6  Command  Examples  HOST SENSOR HOST SENSOR WHERE USED (1) Description Query  Answer Set  Notification P B S N Burst string format 001?$ 001!$UTSI 001$=UTSI √ √ Show list of commands 001? √ Measured attenuation 001?B 001!B12 √ √ Baud rate 001!D384 001D=384 √ E ...

  • RayTek FA - page 53

    Maintenance Marathon  Series  FA/FR  45 10  Maintenance  Our  sales  representatives  and  customer  service  are  alw ays  at  your  disposal  for  questions  regarding  application  assistance,  calibration,  repair,  and  solutions  to  specific  problems.  Pleas ...

  • RayTek FA - page 54

    Maintenance 46  Marathon  Series  FA/FR 10.2  Fail ‐ Safe  Operation  The  Fail ‐ Safe  system  is  designed  to  alert  the  operator  and  provide  a  safe  output  in  cas e  of  any  system  failure.  Basically ,  it  is  designed  to  shutdown  ...

  • RayTek FA - page 55

    Maintenance Marathon  Series  FA/FR  47 The  relay  is  controlled  by  the  temperature  selected  on  the  display.  If  any  failsa fe  code  appears  on  the  display,  the  relay  changes  to  the  “abnormal”  state.  The  exception  is  the  ...

  • RayTek FA - page 56

    Maintenance 48  Marathon  Series  FA/FR 10.3  Cleaning  the  Lens  Keep  the  lens  clean  at  all  times.  Any  foreign  matter  on  the  win dow  will  affect  1 ‐ color  measurement  accuracy  and  may  affect  two ‐ color  ac curacy .  However,  car ...

  • RayTek FA - page 57

    Maintenance Marathon  Series  FA/FR  49 10.4  Replacing  the  Fiber  Optic  Cable   FA  fiber  cable  assemblies  are  not  field ʺ replaceab le ʺ without  blackbody  rec alibration!  As  such,  spare  FA  fiber  cable  assemb lies  are  no t  availabl e! ? ...

  • RayTek FA - page 58

    Maintenance 50  Marathon  Series  FA/FR  Figure  36:  Removing  the  Fi ber  optic  Cable  from  the  Optica l  Head  10.4.1.2  Removing  the  Fiber  Optic  Cable  from  the  Electronics  Hous ing  Complete  the  following  steps  to  disconnect  the  fi ...

  • RayTek FA - page 59

    Maintenance Marathon  Series  FA/FR  51 10.4.2  Mounting  the  Fiber  Optic  Cable  10.4.2.1  Attaching  th e  Fiber  Optic  Cable  to  the  Optical  Head  Complete  the  following  steps  to  attach  the  fiber  optic  cable  to  the  optical  head : ? ...

  • RayTek FA - page 60

    Maintenance 52  Marathon  Series  FA/FR  Figure  39:  Attaching  the  Fiber  Optic  Cable  to  the  Electronics  Housing  10.4.3  Fiber  Calibration  Each  replacement  fiber  optic  cable  is  calibrated  at  the  factor y  before  shipping.  The  ca libra ...

  • RayTek FA - page 61

    Maintenance Marathon  Series  FA/FR  53  Figure  40:  Dialog  for  the  Calibra tion  of  the  Fiber  Cable  ...

  • RayTek FA - page 62

    Appendix 54  Marathon  Series  FA/FR 11  Appendix  11.1  Determination  of  Emissivity  Emissivity  is  a  measure  of  an  object’s  ability  to  abso rb  and  emit  infrared  energ y.  It  can  ha ve  a  value  between  0  and  1.0.  For  ex ample ...

  • RayTek FA - page 63

    Appendix Marathon  Series  FA/FR  55 E MISSIVITY AT 1 µ M FOR M ETALS Aluminum Iron, cast unoxidized 0.1-0.2 oxidized 0.9 oxidized 0.4 unoxidized 0.35 roughened 0.2-0.8 molten 0.35 polished 0.1-0.2 Magnesium 0.3-0.8 Brass Molybdenum polished 0.35 oxidized 0.5-0.9 Burnished 0.65 unoxidized 0.25-0.35 Chromium 0.4 Monel (Ni-Cu) 0.3 Copper Ni ...

  • RayTek FA - page 64

    Appendix 56  Marathon  Series  FA/FR 11.3  Typical  Slopes  The  following  slope  settings  are  approximate  and  will  va ry  depending  on  the  metal  alloy  and  surface  finish,  as  well  as  the  applic ation.  These  are  supplied  here  as  ...

  • RayTek FA - page 65

    Appendix Marathon  Series  FA/FR  57 11.4  Signal  Reduction  (FR  Models)  The  following  figure s  show  each  sensor  model’s  typical  percentage  of  allowed  sign al  reduction  at  all  temperatures.  Refer  to  these  graphs  to  estimate  what  ...

  • RayTek FA - page 66

    Appendix 58  Marathon  Series  FA/FR 11.5  Attenuation  Influence  on  Accuracy  The  ability  of  the  FR  ratio  instruments  to  accurately  measure  the  temperature  of  targets  smaller  than  the  field ‐ of ‐ view  (FOV)  is  a  key  feature.  A ...

  • RayTek FA - page 67

    Appendix Marathon  Series  FA/FR  59 11.6  Traceability  of  Instrument  Calibration   C USTOMER I NFRARED T HE RMOMETERS Compute rized cavity (black body sourc e) 500 to 2727 ° C 400 to 800°C Medium Temp Se condary (Working) Standard 400 to 800°C Fluke Medium Te mp Primary Standard 760 to 2700°C High Temp Primar y St ...

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Инструкция обслуживания, определяемая также как пособие пользователя, или просто "руководство" - это технический документ, цель которого заключается в использовании RayTek FA пользователями. Инструкции пишет, как правило технический писатель, языком, доступным для всех пользователей RayTek FA.

Полная инструкция обслуживания RayTek, должна заключать несколько основных элементов. Часть из них менее важная, как например: обложка / титульный лист или авторские страницы. Однако остальная часть, должна дать нам важную с точки зрения пользователя информацию.

1. Вступление и рекомендации, как пользоваться инструкцией RayTek FA - В начале каждой инструкции, необходимо найти указания, как пользоваться данным пособием. Здесь должна находится информация, касающаяся местонахождения содержания RayTek FA, FAQ и самых распространенных проблем - то есть мест, которые чаще всего ищут пользователи в каждой инструкции обслуживания
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