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Master Lock MGH8500AIE - page 1
POR T ABLE GASOLINE G E N E RA TO RS OWNER’S OPERA TION AND INST ALLA TION MANUAL R IMPORT ANT: Read and under stand this man ual before operating or ser vic- ing generator . Impr oper use of g enerator can cause serious injur y . Keep this manual f or future reference. Ge ne ra to r Mo de ls: MGH8500AIE and MGH10000C E F FU EL 1 2 0 / 2 4 0 V T ...
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Master Lock MGH8500AIE - page 2
2 117846 POR T ABLE GASOLINE GENERA TORS R 1. Gasoline presents a hazard of fire or explosion. Gasoline is flammable. Its v apor is explosi ve. • Keep fuel out of children’ s reach. • Refuel generator in a well-vented area. Do not fill fuel tank in the dark. Do not refuel while engine is run - ning. Unhook all electrical loads a nd shut of ...
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Master Lock MGH8500AIE - page 3
3 117846 OWNER’S MANUAL E F FU EL 2 0 2 0 3 0 3 0 4 5 4 5 R ES E T T E ST E F F U E L 9. On ly a qu al ifi ed ele ct ri ca l s er vi ce per so n sho uld se rvi ce and rep air ge ner ato r. • Generator produces high voltage. Use extreme caution when working on electrical parts. • Alw ays rem ov e spar k plug wire from spa rk plug before servi ...
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Master Lock MGH8500AIE - page 4
4 117846 POR T ABLE GASOLINE GENERA TORS R VENTILA TION DUST , DIR T , RAIN, AND SNOW HIGH AND LOW TEMPERA TURE OPERA TION Air tem perature affect s genera tor outp ut. Ou tpu t dro ps 1% for eac h 10° temp er at ure rise ab o ve 60° F. Ve r y lo w te mp era tu res may mak e the engi ne ha rd to st art . See engi ne ow ner’ s man ual fo r m ore ...
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Master Lock MGH8500AIE - page 5
5 117846 OWNER’S MANUAL * Single-phase, 1.0 po wer f actor MODEL MGH10000C MGH8500AIE Electrical Rated W attage ......................... 10,000 ............................ 8500 Rated Amperage 120 V .................................... 83.3 ...............................70.8 240 V .................................... 41.7 ...................... ...
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Master Lock MGH8500AIE - page 6
6 117846 POR T ABLE GASOLINE GENERA TORS R ENGINE CIRCUIT BREAKER This fuse protects the battery charging cir- cuit. A short circuit will trip the break the fuse. The fuse will also break if you install battery wrong. Replace fuse if engine will not start. The fuse is located inside of the ke yswitch box. R E S E T T E S T Figure 4 - GFCI Receptacl ...
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Master Lock MGH8500AIE - page 7
7 117846 OWNER’S MANUAL ENGINE OIL W e ship the generator without oil in the engine crankcase. Y ou must add oil before starting engine. See engine owner’ s manual for specific oil type. CHECKING OIL LEVEL AND ADDING OIL Follo w steps below to check oil lev el. Make sure engine is le vel and stopped. 1. Remov e dipstick (see Figure 6). Wipe di ...
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Master Lock MGH8500AIE - page 8
8 117846 POR T ABLE GASOLINE GENERA TORS R Ampere A WG for Length of Load Cord in Feet 50' 100' 150' 2 18 18 18 3 18 18 18 4 16 16 16 5 16 16 16 6 16 16 14 8 16 14 12 10 16 14 12 12 14 14 12 14 14 12 10 16 12 12 10 20 10 10 8 F FUEL Figure 10 - MGH10000C - Batter y Hold- Down System Batter y Mounting Brac ket F FUEL Figure 12 - MGH10 ...
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Master Lock MGH8500AIE - page 9
9 117846 OWNER’S MANUAL 1 2 0 / 2 4 0 V T W IS T L O C K 1 2 0 / 2 4 0 V T W IS T L O C K 1 2 0 V T W I S T L O C K 1 2 0 V G F C I 1 2 0 V H O U R M E T E R A U T O - I D L E R E S E T R E S E T R E S E T R E S E T O F F O N R E S E T T E S T E N M 0 0 0 0 0 0 0 5 H O U R S 1 /1 0 E F FUEL GENERA TOR GROUNDING Ground Wire Alternator Copper or Br ...
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Master Lock MGH8500AIE - page 10
10 117846 POR T ABLE GASOLINE GENERA TORS R Running Starting Equipment W atts W atts 1/2" Drill 1000 1250 T oaster 1200 1200 Coff ee maker 1200 1200 Skillet 1200 1200 14" Chain saw 1200 1500 W ater well pump (1/2 hp) 1000 3000 Hot plate/range (per burner) 1500 1500 10" T able sa w 2000 6000 W ater heater (storage-type) 5000 5000 Runn ...
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Master Lock MGH8500AIE - page 11
11 117846 OWNER’S MANUAL Reset Reset Reset Reset Reset Reset 120 Vo lt A u t o Id l e 2 0 0 V p ;t S e l e c t o r O ff O n RESE T TEST E N M 0 0 0 0 0 0 0 5 HOURS 1/10 Reset Reset Reset Reset Reset Reset 120 Vo lt A u t o Id l e 2 0 0 V p ;t S e l e c t o r O ff O n RESE T TEST E N M 0 0 0 0 0 0 0 5 HOURS 1 /10 OPERA TION GENERAL INFORMA TION Th ...
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Master Lock MGH8500AIE - page 12
12 117846 POR T ABLE GASOLINE GENERA TORS R HONDA OFF ON STAR T ENGINE SW Figure 18 - Engine Switch Engine Switch 2 0 2 0 3 0 3 0 4 5 4 5 R ES E T T E ST E F F U E L OPERA TION Continued Figure 17 - Choke Button Closed Choke Button Pulled Out (Closed P osition) Note: If oil lev el is too low , oil alert system will keep engine from starting (see Oi ...
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Master Lock MGH8500AIE - page 13
13 117846 OWNER’S MANUAL Reset Reset Reset Reset Reset Reset 120 Vo lt A u t o Id l e 2 0 0 V p ;t S e l e c t o r O ff O n RESE T TES T E N M 0 0 0 0 0 0 0 5 HOURS 1/10 OPERA TION Continued A UT O-IDLE OPERA TION IMPOR T ANT : Ne ver start engine with elec- trical loads connected. Start engine before adding electrical loads. 1. If engine is cold ...
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Master Lock MGH8500AIE - page 14
14 117846 POR T ABLE GASOLINE GENERA TORS R MAINTENANCE AND REP AIRS W ARNING: Only a qualified electrical service person should service and repair the alternator on thi s gen er ato r . Us e onl y fac to ry appro ved replacement par ts. HIGH AL TITUDE OPERA TION This generator will not perform well at high altitudes without proper adjustment. See ...
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Master Lock MGH8500AIE - page 15
15 117846 OWNER’S MANUAL TROUBLESHOOTING W ARNING: Onl y a qualified electrical ser vice person should service and repair generator . Use only factory appro ved replacement parts. POSSIBLE CA USE 1. Defectiv e capacitor 2 . W inding short circuit or loose connections 3. Defectiv e rotor diode 4. Loss of residual magnetism 1. Engine speed too low ...
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Master Lock MGH8500AIE - page 16
16 117846 POR T ABLE GASOLINE GENERA TORS R WIRING DIAGRAMS Resistance in Ohms Stator Stator Rotor Capacitor , Main Auxiliary Primary MFD Diodes (2) Model Winding * Winding Δ Winding † 450 V olt 800 V olt MGH8500AIE 0.41 .098 7.81 45 8 Amp MGH10000C 0.33 0.71 8.53 60 8 Amp ELECTRICAL COMPONENT SPECIFICA TIONS * Connect T2 (green) and T3 (blac k) ...
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Master Lock MGH8500AIE - page 17
17 117846 OWNER’S MANUAL Red Y e llo w Green/Y ellow Gr n/ Ylw Gr n/ Ylw Grn/ Ylw Green/ Y e llo w Green/ Y ello w Green/Y ello w Green/ Y ello w Green/ Y ello w T o Roll Cage T o Alternator Ground Blue Red Black Gra y Gra y Blk Blk Blk Black Red Red Red Red Red Red Red Red Green Green 120/240V 20A/30A Receptacle 120/240V 20A/30A Receptacle 120V ...
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Master Lock MGH8500AIE - page 18
18 117846 POR T ABLE GASOLINE GENERA TORS R ILLUSTRA TED P ARTS LIST For Model MGH8500AIE Fuel T ank and Roll Cage 120/24 0V TWISTL OCK 120/24 0 V TWISTL OCK 120V TWISTL OCK 120V GFCI 120 V HOUR M ETE R AUT O - IDLE RESET RE SE T RESET RE SE T OFF ON R E S E T T E S T E N M 0 0 0 0 0 0 0 5 H O U R S 1 /1 0 E F FU E L U n le a d e d G a s o l in e O ...
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Master Lock MGH8500AIE - page 19
19 117846 OWNER’S MANUAL * A v ailable at an y hardware store. ILLUSTRA TED P ARTS LIST For Model MGH8500AIE Fuel T ank and Roll Cage This list contains replaceable parts used in your generator . When ordering parts, follow the instructions listed under Replacement P arts on page 25 of this manual. KEY NO . PA RT NU MBE R DESCRIPTION QTY . 1 2595 ...
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Master Lock MGH8500AIE - page 20
20 117846 POR T ABLE GASOLINE GENERA TORS R 23 20 29 36 26 10 20 28 12 10 16 27 2 20 10 10 25 10 9 35 1 7 3 6 5 6 9 10 4 9 10 36 9 24 22 8 12 11 25 20 10 10 21 21 19 19 18 32 9 31 34 30 33 18 FUEL F 17 10 9 15 14 13 ILLUSTRA TED P ARTS LIST For Model MGH10000C Fuel T ank and Roll Cage ...
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Master Lock MGH8500AIE - page 21
21 117846 OWNER’S MANUAL ILLUSTRA TED P ARTS LIST For Model MGH10000C Fuel T ank and Roll Cage This list contains replaceable parts used in your generator . When ordering parts, follow the instructions listed under Replacement P arts on page 25 of this manual. KEY NO . P AR T NUMBER DESCRIPTION QTY . 1 079503-25AA Gas T ank Assemb ly 1 2 105905-0 ...
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Master Lock MGH8500AIE - page 22
22 117846 POR T ABLE GASOLINE GENERA TORS R ILLUSTRA TED P ARTS LIST For Model MGH8500AIE Control P anel This list contains replaceable parts used in your generator . When ordering parts, follow the instructions listed under Replacement P arts on page 25 of this manual. * Includes fastening hardware ‡ Not shown † Includes reference n umbers 1 t ...
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Master Lock MGH8500AIE - page 23
23 117846 OWNER’S MANUAL † Includes reference n umbers 1 through 16 ‡ Not shown Reset Reset Reset Reset Reset Reset 120 Vo lt A u t o Id l e 2 0 0 V p ; t S e l e c t o r O ff O n P 4 P 3 P 2 P 5 P 1 RESE T TES T E N M 0 0 0 0 0 0 0 5 HOURS 1/1 0 7 5 10 19 13 5 5 17 15 6 3 16 4 11 18 2 8 12 12 2 9 1 4 14 ILLUSTRA TED P ARTS LIST For Model MGH ...
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Master Lock MGH8500AIE - page 24
24 117846 POR T ABLE GASOLINE GENERA TORS R 1 2 3 6 5 4 8 9 10 7 1 1 12 15 16 17 13 14 ILLUSTRA TED P ARTS LIST For Models MGH8500AIE and MGH10000C Alternator Assembl y This list contains replaceable parts used in your generator . When ordering parts, follow the instructions listed under Replacement P arts on page 25 of this manual. * P ar t not av ...
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Master Lock MGH8500AIE - page 25
25 117846 OWNER’S MANUAL P ARTS CENTRALS These Parts Centrals are priv ately o wned businesses. They hav e agreed to support our customer’ s needs by providing original replacement parts and accessories. T ool & Equipment 5 Manila Driv e Hamden, CT 06514-0322 203-248-7553 1-800-397-7553 Grainger Parts Operations 1657 Shermer Road Northbrook ...
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Master Lock MGH8500AIE - page 26
26 117846 POR T ABLE GASOLINE GENERA TORS R NOTES ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ _________ ...
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Master Lock MGH8500AIE - page 27
27 117846 OWNER’S MANUAL NOTES ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ __________________________ ...
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Master Lock MGH8500AIE - page 28
KEEP THIS W ARRANTY W ARRANTY INFORMA TION FIVE-YEAR LIMITED W ARRANTY GASOLINE PORT ABLE GENERA TORS DESA Specialty Products™ makes no warranty with respect to the engine and engine components not of its manuf ac- ture. The y are subject to warranties of their manufacturers. Honda w arrants the engine. See engine o wner’ s manual for engine wa ...
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