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Инструкция обслуживания GE 70R-1000D

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Summary
  • GE 70R-1000D - page 1

    70R-1000D 11/04 ZTG / ZTGD Series T ransfer Switches 40-3000 Amps GE Zenith Controls Operation and Maintenance Manual ...

  • GE 70R-1000D - page 2

    Page Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 3 Equipment Inspection and Storage . . . . . . . . . 1 3 Final Equipment Inspection . . . . . . . . . . . . . . . 1 3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . ...

  • GE 70R-1000D - page 3

    ■ GE Zenith Controls 3 ■ ZTG/ZTGD Operation and Maintenance Manual (70 R -1000D) Each GE Zenith transfer switch is factory wired and tested. A complete information package is furnished with each switch which includes: a. Sequence of operation. b. Description and operation of all accessories supplied. c. Power panel connection diagram and schema ...

  • GE 70R-1000D - page 4

    ■ 4 GE Zenith Controls ■ ZTG/ZTGD Operation and Maintenance Manual (70 R -1000D) T able 2 T ightening T orque for Lugs Socket Size Across Flats T orque Lb. - In. Lb. - Ft. 45 1/8 4 100 5/32 8 120 3/16 10 150 7/32 12 200 1/4 17 275 5/16 23 375 3/8 31 500 1/2 42 600 9/16 50 Installation (cont’d) D CABINET LIFTING EYES SPREADER BAR H 45° Figure ...

  • GE 70R-1000D - page 5

    ■ GE Zenith Controls 5 ■ ZTG/ZTGD Operation and Maintenance Manual (70 R -1000D) Installation (cont’d) A complete information package is furnished with each transfer switch including a complete connection diagram and schematic which details all necessary control circuit field connections. The engine start control wires connect to the engine s ...

  • GE 70R-1000D - page 6

    ■ 6 GE Zenith Controls ■ ZTG/ZTGD Operation and Maintenance Manual (70 R -1000D) Installation (cont’d) Engine Start Control Connections The engine-start terminals are clearly identified by a label on the microcontroller backplate. In the case of manual transfer switches, or in other applications not requiring the microprocessor , clearly mark ...

  • GE 70R-1000D - page 7

    ■ GE Zenith Controls 7 ■ ZTG/ZTGD Operation and Maintenance Manual (70 R -1000D) Installation (cont’d) 5. Close the External (up-stream) Source 2 line circuit breaker . 6. Start the engine generator in MANUAL mode. NOTE : When the voltage and frequency reach preset values, the Source 2 A vailable LED will illuminate. 7. V erify the phase to p ...

  • GE 70R-1000D - page 8

    ■ 8 GE Zenith Controls ■ ZTG/ZTGD Operation and Maintenance Manual (70 R -1000D) MX150 Microprocessor Controller MX150 Controller Consists of two major assemblies: I. The Microprocessor contains the following: A. MX150 Board - Customer Input and Output (I/O) for system inter face. Located on the left hand side of the back of the unit (see figur ...

  • GE 70R-1000D - page 9

    ■ GE Zenith Controls 9 ■ ZTG/ZTGD Operation and Maintenance Manual (70 R -1000D) MX150 Microprocessor Controller (cont’d) Figure 8 LCD & Keypad These options are accessible through the LCD and keypad (see figure below). T o become familiar with the options loaded into a particular unit, scrolling through the SET and CFG menu will show the ...

  • GE 70R-1000D - page 10

    ■ 10 GE Zenith Controls ■ ZTG/ZTGD Operation and Maintenance Manual (70 R -1000D) User Setting for V oltage & Frequency Standard Features, MSTDG Option Pkg. Source 1 V oltage "Restore" Factory Default: 90% This adjustment determines the minimum acceptable voltage required to transfer to Source 1. Adjust via the SET menu. Range is ...

  • GE 70R-1000D - page 11

    ■ GE Zenith Controls 11 ■ ZTG/ZTGD Operation and Maintenance Manual (70 R -1000D) Std. Features, MSTDG Option Pkg. (cont’d) EL/P Event Log: Sequentially Numbered Log of 16 events that track date, time, reason and action taken System Data: T otal Life T ransfers (N2P) Days Powered Up T otal T ransfers to S2 T otal S1 Failures Time S1 available ...

  • GE 70R-1000D - page 12

    ■ 12 GE Zenith Controls ■ ZTG/ZTGD Operation and Maintenance Manual (70 R -1000D) In addition to the features listed under the MSTDG Option Package, this enhanced package includes the following features: A3 Additional Auxiliary contact: closed when switch is in Source 2 position. A4 Additional Auxiliary contact: Closed when the transfer switch ...

  • GE 70R-1000D - page 13

    ■ GE Zenith Controls 13 ■ ZTG/ZTGD Operation and Maintenance Manual (70 R -1000D) 6A T est Switch, Maintained / Momentary 6AP T est Switch, Maintained / Momentary , utilizing Keypad A1 Auxiliary Contact, operates on Source 1 line failure. A1E Auxiliary Contact, operates on Source 2 line failure. A3 Auxiliary Contacts: Closed when the transfer s ...

  • GE 70R-1000D - page 14

    ■ 14 GE Zenith Controls ■ ZTG/ZTGD Operation and Maintenance Manual (70 R -1000D) How to Set the System Clock How to Set the System Clock Set System Clock, time and date · If the clock is not set, the display will show SET SYSTEM CLOCK on the second line of the S1 OK screen. · The S1 OK screen will show time (hours and minutes) on the second ...

  • GE 70R-1000D - page 15

    ■ GE Zenith Controls 15 ■ ZTG/ZTGD Operation and Maintenance Manual (70 R -1000D) CDT One Event T imer Exerciser (cont’d) How to Initiate CDT Exerciser and to start an exercise cycle ever y 1, 7, 14, or 28 days From S1 screen 1) Press TEST 2) Press MORE 3) Press ST ART TEST TIMER (to initiate T est). • If the CDT Exerciser is Factory config ...

  • GE 70R-1000D - page 16

    SET EXERCISER 00:0 0 T o save value and to move cursor to next field to be c hanged. Indicates # of Exercise Periods BACK ^ v SA VE Indicates type of Exerciser DAIL Y , WEEKL Y , 1 4-DA Y , 28-DA Y or 365-DA Y Indicates Exerciser start: Time for DAIL Y Exerciser Time & Day for WEEKL Y Exerciser Time, Date & Month for 14-DA Y , 28-DA Y and 3 ...

  • GE 70R-1000D - page 17

    ■ GE Zenith Controls 17 ■ ZTG/ZTGD Operation and Maintenance Manual (70 R -1000D) MX150 User Setup - CFG Menu CONFIG USER SETUP MORE BACK 1 V AB = ___ 2 V AB = ___ VBC = ___ VCA = ___ MORE CFG SET ESC S1 OK 01: 50 FRI 31 MA Y 2003 MORE TEST Optional Accessories T urn options ON or OFF via keypad through the CFG menu Enter six digit access code ...

  • GE 70R-1000D - page 18

    ■ 18 GE Zenith Controls ■ ZTG/ZTGD Operation and Maintenance Manual (70 R -1000D) MX150 User Setup - SET Menu SET USER SETUP MORE BACK 1 V AB = ___ 2 V AB = ___ VBC = ___ VCA = ___ MORE CFG SET ESC S1 OK 01: 50 FRI 31 MA Y 2003 MORE TEST Optional Accessories Change adjustable values through the SET menu. Enter six digit access code (The factory ...

  • GE 70R-1000D - page 19

    ■ GE Zenith Controls 19 ■ ZTG/ZTGD Operation and Maintenance Manual (70 R -1000D) MX150 User Setup - System Info S1 OK 01: 50 FRI 31 MA Y 2003 MORE TEST View System Data Enter six digit access code (The factory assigned six-digit access code is located on the back of the controller) Figure 9 1 Engine Start Relay (De-Energized) Network Communica ...

  • GE 70R-1000D - page 20

    to Engine Stop "U") begins its cycle to allow Source 2 Engine to run unloaded. A manual pushbutton BYP ASS is provided to bypass the "U" time delay if desired. Upon completion of the (U) timing cycle, the controller sends an Engine stop signal. Delayed T ransition Source 1 Power Failure: When the test is initiated, the controlle ...

  • GE 70R-1000D - page 21

    ■ GE Zenith Controls 21 ■ ZTG/ZTGD Operation and Maintenance Manual (70 R -1000D) Sequence of Operation Standard T ransition Source 1 Power Failure: When Source 1 voltage or frequency has fallen below the preset "Fail" values, the controller initiates the Time Delay Source 2 Start Timer (Engine Start Timer "P") cycle. Upon c ...

  • GE 70R-1000D - page 22

    ■ 22 GE Zenith Controls ■ ZTG/ZTGD Operation and Maintenance Manual (70 R -1000D) Standard and Delay T ransition Each MX150 microprocessor based A TS controller requires a Controls Power Supply (CPS) to apply line voltage to the A TS operator via SCRs. Also required is power for the MX150 printed circuit board and an application of sensing volt ...

  • GE 70R-1000D - page 23

    ■ GE Zenith Controls 23 ■ ZTG/ZTGD Operation and Maintenance Manual (70 R -1000D) Standard T ransition CPS Schematic Delayed T ransition CPS Schematic Controls Power Supply (CPS) (cont’d) GND 903 902 801 901 807 804 803 904 905 906 805 806 (BLANK) (BLANK) GROUND C.V. SCR-E CONTROL VOLTAGE (SOURCE 2) COMMON J5 24V 10V 11V XE1 30 31 24V 10V 11V ...

  • GE 70R-1000D - page 24

    ■ 24 GE Zenith Controls ■ ZTG/ZTGD Operation and Maintenance Manual (70 R -1000D) T roubleshooting and Diagnostics HAZARDOUS VOL T AGES CAN CAUSE SEVERE INJURY OR DEA TH . These charts may indicate problems that require authorized GE Zenith service personnel. Hazardous voltages may exist on termination plugs other than those that go into the MX ...

  • GE 70R-1000D - page 25

    ■ GE Zenith Controls 25 ■ ZTG/ZTGD Operation and Maintenance Manual (70 R -1000D) Maintenance and T esting A preventive maintenance program will insure high reliability and long life for the transfer switch. The preventive maintenance program for the transfer switch should include the following items: Inspection and Cleaning The switch should b ...

  • GE 70R-1000D - page 26

    ■ 26 GE Zenith Controls ■ ZTG/ZTGD Operation and Maintenance Manual (70 R -1000D) Power Panel and Replacement Parts Standard T ransition - 40 to 260 Amps Solenoid T ype -- T1 T2 T3 TN E1 E2 E3 EN N1 N2 N3 NN SCR-N SCR-E CN/CE SCN/SCE ...

  • GE 70R-1000D - page 27

    ■ GE Zenith Controls 27 ■ ZTG/ZTGD Operation and Maintenance Manual (70 R -1000D) Power Panel and Replacement Parts (cont’d) Standard T ransition - 400 to 600 Amps Molded T ype -- T1 T2 T3 TN E1 E2 E3 EN SN A4 SCR-N SE A3 CN/CE N1 N2 N3 NN SCR-E ...

  • GE 70R-1000D - page 28

    ■ 28 GE Zenith Controls ■ ZTG/ZTGD Operation and Maintenance Manual (70 R -1000D) Power Panel and Replacement Parts (cont’d) Standard T ransition - 800 to 1200 Amps Stock Numbers by Amperage Tag Description Recommended as Spares 800-1200 Cable Connection Lug S1392F (4) N 1,2,3, N E 1,2,3, N T 1,2,3, N Wire Size #2-600 MCM Stationary Contact A ...

  • GE 70R-1000D - page 29

    ■ GE Zenith Controls 29 ■ ZTG/ZTGD Operation and Maintenance Manual (70 R -1000D) Power Panel and Replacement Parts (cont’d) Standard T ransition - 1600 to 3000 Amps Stock Numbers by Amperage Tag Description Recommended as Spares 1600 2000 3000 Cable Connection Lug S1126F (2) Optional S1126F (2) Optional S1126F (2) Optional N 1,2,3, N E 1,2,3 ...

  • GE 70R-1000D - page 30

    ■ 30 GE Zenith Controls ■ ZTG/ZTGD Operation and Maintenance Manual (70 R -1000D) Power Panel and Replacement Parts (cont’d) Delayed T ransition - 40 to 600 Amps 40-80 Amps 600 Amps 100-400 Amps Stock Numbers by Amperage Tag Description Recommended as Spares 40-80 100-400 Cable Connection Lug S-2591 S-2591 N 1,2,3 N E 1,2,3 N T 1,2,3 N Wire S ...

  • GE 70R-1000D - page 31

    ■ GE Zenith Controls 31 ■ ZTG/ZTGD Operation and Maintenance Manual (70 R -1000D) Power Panel and Replacement Parts (cont’d) Delayed T ransition - 800 to 1200 Amps SCR-N/SCR-E SCR PS-8896 SCR-NO/SCR-EO MOV ABLE CONT ACT ARC GRID ST A TIONAR Y CONT ACT SE1, 2, 3, 4 SN1, 2, 3, 4 A3 TERMINAL BLOCKS A4 TERMINAL BLOCKS T1 T2 T3 N1 N2 N3 SCR-N E1 E ...

  • GE 70R-1000D - page 32

    ■ 32 GE Zenith Controls ■ ZTG/ZTGD Operation and Maintenance Manual (70 R -1000D) Power Panel and Replacement Parts (cont’d) Delayed T ransition - 1600 to 3000 Amps SCR-N/SCR-E SCR-NO/SCR-EO SCR PS-8896 * Stock Numbers by Amperage Tag Description Recommended as Spares 1600 2000 3000 N1,2,3 E1,2,3 T1,2,3 NLN,ELN Cable Connection Lug, CU Wire S ...

  • GE 70R-1000D - page 33

    ■ GE Zenith Controls 33 ■ ZTG/ZTGD Operation and Maintenance Manual (70 R -1000D) ...

  • GE 70R-1000D - page 34

    ■ 34 GE Zenith Controls ■ ZTG/ZTGD Operation and Maintenance Manual (70 R -1000D) ...

  • GE 70R-1000D - page 35

    ■ GE Zenith Controls 35 ■ ZTG/ZTGD Operation and Maintenance Manual (70 R -1000D) ...

  • GE 70R-1000D - page 36

    A Product of GE Industrial Systems General Electric Company 830 West 40 th Street, Chicago, IL 60609 USA 773 299-6600 , Fax: 773 247-7805 www .geindustrial.com GE Zenith Controls ...

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Полная инструкция обслуживания устройства GE 70R-1000D, как должна выглядеть?
Инструкция обслуживания, определяемая также как пособие пользователя, или просто "руководство" - это технический документ, цель которого заключается в использовании GE 70R-1000D пользователями. Инструкции пишет, как правило технический писатель, языком, доступным для всех пользователей GE 70R-1000D.

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1. Вступление и рекомендации, как пользоваться инструкцией GE 70R-1000D - В начале каждой инструкции, необходимо найти указания, как пользоваться данным пособием. Здесь должна находится информация, касающаяся местонахождения содержания GE 70R-1000D, FAQ и самых распространенных проблем - то есть мест, которые чаще всего ищут пользователи в каждой инструкции обслуживания
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