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Exmark 4500-370 - page 1
CD42CD/CD48CD For Serial Nos. 790,000 & Higher Part No. 4500-370 Rev . A ...
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Exmark 4500-370 - page 2
Exmark reser ves the right to make changes or add improv ements to its products at an y time without incurring any obligation to make such changes to products man ufactured previousl y . Exmark, or its distributors and dealers, accept no responsibility f or v ariations which may be evident in the actual specications of its products and the state ...
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Exmark 4500-370 - page 3
Introduction CONGRATULATIONS on the purchase of your Exmark Cutting Deck. This product has been carefully designed and man ufactured to gi ve y ou a maximum amount of dependability and years of trouble-free operation. This man ual contains operating, maintenance , adjustment, and safety instr uctions for y our Exmark mow er . BEFORE OPERATING Y OUR ...
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Exmark 4500-370 - page 4
Contents Introduction . . . . . .. . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . .. .. . . . 3 Safety .. . . . .. .. . . .. .. . . .. . . . . . . . . . . .. . . . . . . . . . .. .. . . .. .. . . .. .. . . .. . . . . . . . . . 5 Safety Alert Symbol . . .. . . . . . . . . . .. .. . . .. .. . . .. .. . . .. . . ...
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Exmark 4500-370 - page 5
Safety Safety Safety Alert Symbol This Safety Alert Symbol (Figure 2) is used both in this man ual and on the mac hine to identify important safety messages which m ust be follow ed to av oid accidents This symbol means: ATTENTION! BECOME ALERT! Y OUR SAFETY IS INV OL VED! Figure 2 1. Safety alert symbol The safety alert symbol appears abov e infor ...
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Exmark 4500-370 - page 6
Safety W ARNING Hands, feet, hair , clothing, or accessories can become entangled in rotating parts. Contact with the rotating par ts can cause traumatic amputation or sev ere lacerations. • Do Not operate the machine without guards, shields, and safety devices in place and w orking proper ly . • Keep hands, feet, hair , jewelr y , or clothing ...
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Exmark 4500-370 - page 7
Safety Safety and Instructional Decals • Keep all safety signs legible . Remov e all grease, dirt and debris from safety signs and instr uctional labels . • R eplace all w orn, damag ed, or missing safety signs . • When replacement components are installed, be sure that current safety signs are afx ed to the replaced components . • If an ...
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Exmark 4500-370 - page 8
Specications Specications Model Numbers Serial Nos: 790,000 and Higher CD42CD; CD48CD Systems Tires & Wheels Front Caster Semi-Pneumatic Quantity 2 T read Smooth Size 8 x 3.00–4 Ply Rating Pressure Cutting Deck • Model Numbers: – CD42CD – CD48CD • Cutting Width: – 42 inc h Deck: 42 inc h (106.7 cm) – 48 inc h Deck: 48 inc h ...
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Exmark 4500-370 - page 9
Setup Setup W ARNING Operating a Na vigator tractor without an approv ed Exmark front mount attachment increases the possibility of operator entanglement in driv e wheels or forw ard tip ov er . Entanglement or tip-o v er could cause serious injur y or death. When operating a Na vigator tractor without an approv ed Exmark front mount attachment, ob ...
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Exmark 4500-370 - page 10
Setup Figure 5 1. Secure PTO guard with clevis pin and hairpin 6. R elease the dec k loc king pins on eac h side , raise mow er deck to the ser vice position and secure deck latc h onto hook. See Raising the Deck to the Ser vice P osition section in Operation. 7. Install springs onto the spring anchor pins under the left and right consoles and secu ...
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Exmark 4500-370 - page 11
Operation Product Overview Figure 7 1. Cut height adjustment 3. Deck lift handle 2. Caster wheel Operation Adjusting the Cutting Height The cutting height of the mo wer deck is adjusted from 1 to 4 inches (2.5 cm to 10.2 cm) in 1/4 inc h (.63 cm) increments . 1. Stop the machine and mo v e the speed control levers to the neutral position. 2. Diseng ...
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Exmark 4500-370 - page 12
Operation Figure 8 1. Deck lift handle 2. Rotate the deck locking pin toward the rear and pull outward to unlock. 3. Push the deck locking pin in and rotate toward the front to lock. 3. Using dec k lift handle , lift dec k up and latch in “up” position (latc h is located at front center of seat) (see Figure 9). Figure 9 1. Secure the deck in th ...
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Exmark 4500-370 - page 13
Operation T o adjust the FRS bafes: 1. Stop engine, wait for all mo ving parts to stop and remov e key . Engag e parking brake . 2. R emov e hair pins and clevis pins from both sides of the PTO guard (see Figure 5). F old guard forward. 3. Loosen nyloc nuts on the rear studs of the FRS bafes . Figure 10 1. PTO guard removed for clarity 2. Loo ...
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Exmark 4500-370 - page 14
Maintenance Maintenance Note: Deter mine the left and right sides of the machine from the normal operating position. W ARNING While maintenance or adjustments are being made, someone could star t the engine. Accidental star ting of the engine could seriously injure y ou or other bystanders. Remo ve the k ey from the ignition s witch, engage parking ...
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Exmark 4500-370 - page 15
Maintenance Note: Blade dri v er ats m ust be aligned with the ats on the shaft when installing blade on the mow er dec k. 6. Low er the mow er deck to the operation position (see section Lo wering the Mow er Deck to the Operation P osition ). W ARNING Operating a mo wer deck with loose or weak ened blade bolts can be dangerous. A loose or we ...
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Exmark 4500-370 - page 16
Maintenance 5. R emov e small magnetic plugs and wipe aw ay any material accum ulated on the plugs . 6. Apply a T eon pipe sealant to all small magnetic plugs and re-install into the gearbox. 7. R e-install the gearbox and dri ve shaft assembly to the mow er deck. 8. Fill gearbox with Mobil SHC (synthetic) 75W -90 gear lube oil until lev el with ...
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Exmark 4500-370 - page 17
Maintenance spacer nuts to the axle . R emov e the axle (with the other spacer n ut still assembled to it) from the wheel assembly . 5. Pr y out seals , and inspect bearings for wear or damage and replace if necessary . 6. P ack the bearings with a NGLI g rade #1 multi-purpose grease. 7. Insert one bearing, one new seal into the wheel. Note: Seals ...
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Exmark 4500-370 - page 18
Maintenance Adjustments Note: Disengag e PTO , shut off engine , w ait for all mo ving parts to stop , engag e parking brak e, and remov e k ey before ser vicing, cleaning, or making any adjustments to the unit. Deck Leveling 1. P osition mow er on a at surface . 2. Stop engine , w ait for all moving parts to stop , and remov e key . Engag e par ...
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Exmark 4500-370 - page 19
Maintenance Cleaning Clean Debris From Cutting Deck Service Interval: Before each use or daily 1. Stop engine , w ait for all moving parts to stop , and remov e key . Engag e parking brake . 2. Clean off any oil, debris , or g rass build-up on the cutting deck, especially under dec k belt shields . Clean Grass Build-Up Under Deck Service Interval: ...
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Exmark 4500-370 - page 20
T roubleshooting T roubleshooting Important: It is essential that all operator safety mechanisms be connected and in proper operating condition prior to mow er use. When a problem occurs , do not ov erlook the simple causes . F or example: starting problems could be caused by an empty fuel tank. The follo wing table lists some of the common causes ...
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Exmark 4500-370 - page 21
Conditions and Products Co vered Exmark Mfg. Co. Inc. and its aff iliate, Exmark W arranty Company , pursuant to an agreement between them, jointly warrant on the terms and conditions herein, that we will repair , replace or adjust any part on these products and found by us (in the ex ercise of our reasonable discretion) to be defective in factory ...
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Exmark 4500-370 - page 22
Service Record Date: Description of Work Done: Service Done By: 22 ...
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Exmark 4500-370 - page 23
23 ...
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Exmark 4500-370 - page 24
MID-MOUNT RIDING A CCESSORIES AND OPTIONS SEE EXMARK’S COMPLETE LINE OF A CCESSORIES AND OPTIONS W ALK-BEHIND A CCESSORIES AND OPTIONS GRASS CA TCHER MICRO-MULCH SYSTEM TURF STRIPER ST ANDON CUST OM RIDE SEA T SUSPENSION SYSTEM FULL SUSPENSION SEA T DECK LIFT ASSIST KIT HITCH KIT LIGHT KIT 12 V PO WER POR T MICRO-MULCH SYSTEM OPERA T OR CONTROLLE ...
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