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Wayne-Dalton 46 - page 1
Copyright 2009 Wayne-Dalton Corp. Part No. 328739 REV1 08/03/2009 T or queMaster ® Plus - Single and Double Spring Installation Instructions and Owner’ s Manual Portland Source Plant Wayne-Dalton Corp. P .O. Box 67 Mt. Hope, OH 44660 www .wayne-dalton.com 8000 Series, Model 46 IMPORT ANT NOTICE! Read these instructions carefully befor e attempti ...
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Wayne-Dalton 46 - page 2
2 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T able of Contents Important Safety Instructions ............................................ 2 ...
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Wayne-Dalton 46 - page 3
3 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com P ackage Contents (1) TORQUEMASTER ® SPRING TUBE (2) HORIZONT AL TRACKS WITH A TT ACHED HORIZON ...
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Wayne-Dalton 46 - page 4
4 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: 5/16” X 2” HEX HEAD LAG SCREWS (AS REQUIRED) (2) 1/4” X 2-1/2” CARRIAGE B ...
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Wayne-Dalton 46 - page 5
5 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Required SAFETY GLASSES FLA T TIP SCREWDRIVER 1/4”, 3/8”, 7/16”, 1/2” & 9/16? ...
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Wayne-Dalton 46 - page 6
6 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: HEADROOM REQUIREMENT DOOR HEIGHT TRACK MANUAL LIFT MOTOR OPERA TED 6’5” 10” ...
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Wayne-Dalton 46 - page 7
7 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com INST ALLA TION Begin the installation of the door by checking the opening. It must be the same s ...
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Wayne-Dalton 46 - page 8
8 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: NOTE : If you have riveted track, skip this step. Vertical track must be cut to t ...
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Wayne-Dalton 46 - page 9
9 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: T ools Needed: INST ALLA TION 3 Power Drill 7/16” Socket Driver T orx Bit NOTE: ...
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Wayne-Dalton 46 - page 10
10 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: 4 Drums IMPORT ANT : RIGHT AND LEFT HAND IS AL WA YS DETERMINED FROM INSIDE THE ...
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Wayne-Dalton 46 - page 11
11 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: INST ALLA TION Position the lower (numbered) leaf of the #1 end hinge over the # ...
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Wayne-Dalton 46 - page 12
12 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: T ools Needed: 6 T op Bracket Power Drill 7/16” Socket Driver 7 Align upper -c ...
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Wayne-Dalton 46 - page 13
13 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: INST ALLA TION U-BAR TOP SECTION TOP SECTION U-BAR (2) 1/4”- 20 X 7/8” SELF ...
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Wayne-Dalton 46 - page 14
14 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: T ools Needed: 10 Bottom Section 9 Center the bottom section in the door opening ...
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Wayne-Dalton 46 - page 15
15 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: T ools Needed: INST ALLA TION 12 11 V ertical T rack Stacking Sections 3/16” D ...
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Wayne-Dalton 46 - page 16
16 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: T ools Needed: 13 14 T op Section When installing a door with a T orqueMaster ® ...
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Wayne-Dalton 46 - page 17
17 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: T ools Needed: INST ALLA TION 16 15 Horizontal T rack With horizontal tracks ins ...
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Wayne-Dalton 46 - page 18
18 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: T ools Needed: Center Bracket Bushing NOTE: If you are installing the i drive ® ...
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Wayne-Dalton 46 - page 19
19 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: INST ALLA TION IMPORTANT: RIGHT AND LEFT HAND IS ALWAYS DETERMINED FROM INSIDE T ...
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Wayne-Dalton 46 - page 20
20 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: 20 IMPORTANT: RIGHT AND LEFT HAND IS ALWAYS DETERMINED FROM INSIDE THE GARAGE LO ...
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Wayne-Dalton 46 - page 21
21 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: INST ALLA TION IMPORTANT: WARNING TAGS MUST BE SECURELY ATTACHED TO BOTH END BRA ...
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Wayne-Dalton 46 - page 22
22 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: CENTER BRACKET ASSEMBL Y (2) 5/16” X 2” HEX HEAD LAG SCREWS Securing Center ...
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Wayne-Dalton 46 - page 23
23 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: INST ALLA TION Place vice c lamps onto both vertical tracks just above the third ...
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Wayne-Dalton 46 - page 24
24 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: 24 Starting on the right hand side, rotate the cable drum until the set screw fa ...
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Wayne-Dalton 46 - page 25
25 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: INST ALLA TION IT IS RECOMMENDED THAT LEATHER GLOVES BE WORN WHILE WINDING THE T ...
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Wayne-Dalton 46 - page 26
26 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: onto the left hand winding shaft end. To wind the spring, rotate the winding sha ...
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Wayne-Dalton 46 - page 27
27 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: INST ALLA TION 27 Rear Support Raise the door until the top section and half of ...
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Wayne-Dalton 46 - page 28
28 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: Now, lift door and check it’s balance. Adjust, if door lifts by itself (hard t ...
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Wayne-Dalton 46 - page 29
29 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: INST ALLA TION READ THESE INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING TO RESET THE ...
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Wayne-Dalton 46 - page 30
30 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: 6. Raise door 2”-3” and then lower door . Repeat process until anti-drop dev ...
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Wayne-Dalton 46 - page 31
31 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: INST ALLA TION second roller on the other side. This will prevent the door from ...
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Wayne-Dalton 46 - page 32
32 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: � Side Lock Install the side lock on the second section of the door . Secure t ...
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Wayne-Dalton 46 - page 33
33 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: T ools Needed: � � OPTIONAL INST ALLA TION Pull Rope NO. 6 SCREW EYE PULL RO ...
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Wayne-Dalton 46 - page 34
34 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: � T rolley Operator OPERATOR MUST BE TESTED AT TIME OF INSTALLATION AND MONTHL ...
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Wayne-Dalton 46 - page 35
35 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com � � MAINTENANCE Cleaning P ainting Cleaning Y our Garage Door IMPORT ANT : DO NOT USE A PRE ...
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Wayne-Dalton 46 - page 36
36 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com Limited W arranty Models 8000, 8100, 8200 and 46 Subject to the terms and conditions contained ...
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