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Demco TI110SB - page 1
Page 1 OPERA T ORS MANUAL TI1 10 & TI1 10SB T OW DOLL Y T O W -IT ASSEMBLY CALIBRATION OPERATION REPLACEMENT PARTS READ complete manual CAREFULLY BEFORE attempting operation. 08/03 RD20006, Rev 3 DEMCO Dethmers Mfg. Co. 4010 320th St. P .O. Box 189 Boyden, IA 51234 PH: (712) 725-2311 Toll Free: 1-800-543-3626 FAX: 1-800- ...
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Demco TI110SB - page 2
Page 2 We have discovered 1992 and newer model cars that are too wide in the body area to properly fit on a TI110 - 8' wide tow dolly even though the front tire measurement is less than 70". The 1992 and newer Oldsmobile 88 and 98 are in this category, there may be others. In addition to the standard measurement, always follow weight limi ...
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Demco TI110SB - page 3
Page 3 SAFETY SIGN LOCA TIONS Types of safety sign and locations on Tow It are shown in illustration below. Good safety requires that you familiarize yourself with various safety signs, type of warning, and particular function related to that area, that requires your SAFETY AWARENESS. 3 2 1 5 REF. N O . PART NO. DESCRIPTION SAFETY DECAL PARTS LIST ...
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Demco TI110SB - page 4
Page 4 BOL T TORQUE TORQUE DA T A FOR ST ANDARD NUTS, BOL TS, AND CAP SCREWS. T ighten all bolts to torques specified in chart unless otherwise noted. Check tightness of bolts periodically , using bolt chart as guide. Replace hardware with same grade bolt. NOTE: Unless otherwise specified, high-strength Grade 5 hex bolts are used throughout assembl ...
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Demco TI110SB - page 5
Page 5 MAINTENANCE Periodically check all bolts and nuts to ensure proper tension or torque. An occasional drop of oil may be required on the moving parts of the tie down winches. Grease the center pivot pin grease zerk every 1500 miles. Grease the main frame platform skids every 1500 miles. These grease zerks are readily accessible from under the ...
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Demco TI110SB - page 6
Page 6 TESTING LIGHTS BEFORE USE 1. Check that the WHITE (ground) wire of the wiring harness is connected to the Tow-It frame and the WHITE (ground) wire is connected to the frame of the towing vehicle. 2. With headlights in "ON" position, the tail lights, the light cluster bar, the license plate light, and the clearance lights should be ...
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Demco TI110SB - page 7
Page 7 Step 5. With someone safely guiding you, slowly drive ve- hicle onto platform FRONT FORWARD. (Any vehicle mounted on tow dolly must be mounted with front of the vehicle facing forward.) Drive the car forward until the tires touch the ramps. Make sure the tire is aligned to ascend onto the ramps. Step 6. Drive vehicle onto platform - Front Fo ...
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Demco TI110SB - page 8
Page 8 - Examine winches and straps to make sure they are in good condition. - Check wheel nuts every trip. - Tires must be inflated to recommended pressure by tire manufacturer. - Be certain the safety lock pins lock the strap winches. - Retighten the straps over the tires after the first 5 miles of travel. Check straps every 50 miles thereafter t ...
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Demco TI110SB - page 9
Page 9 1. Extent and Duration of this Warranty: Your Demco Tow-It is warranted to be free from defects in materials and workmanship under normal use and service for a period of one year after date of purchase by the original (first) retail owner, or until it is resold or transferred by the original owner. Tires and lights are not included in this w ...
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Demco TI110SB - page 10
Page 10 REF. QTY. N O . PART NO. REQíD DESCRIPTION REF. QTY. N O . PART NO. REQíD D E SCRIPTION 5217 Coupler Repair Kit not included for Fulton 5000 lb. coupler Please order replacement parts by PART NO. and DESCRIPTION . 24 25 26 28 33 34 36 37 38 29 35 1. 5432 1 Left Ratchet Winch Assembly (Plated) 2. 5433 1 Right Ratchet Winch Assembly (Plated ...
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Demco TI110SB - page 11
Page 11 5341 Sure Lube TM Hub Assembly 101 89 90 91 92 93 94 95 96 97 98 99 100 LEFT WINCH SHOWN 3 4 5 6 7 8 9 10 11 12 12 13 14 15 16 17 18 19 20 20 21 22 23 26 27 30 31 32 40 41 41 42 42 43 43 44 44 45 45 47 48 49 50 51 52 53 54 55 56 57 58 59 59 60 61 62 62 63 64 65 66 67 68 69 70 71 71 72 73 72 73 75 74 78 79 80 81 82 83 84 2 1 36 59 69 68 36 3 ...
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Demco TI110SB - page 12
Page 12 T OW-IT ASSEMBL Y INSTRUCTIONS Pigtail Brown/Green Brown/Yellow Yellow Brown Green 1. Place the mainframe on blocks or some other sturdy support so that the frame rests approximately 8"-10" off the ground. Attach the tilt bed ramps ( #1 ) as shown using three 7/16" x 1" grade 8 bolts ( #2 ) and lock nuts ( #3 ) on the to ...
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Demco TI110SB - page 13
Page 13 WHITE Ground BROWN Tail Lights and License Plate Light YELLOW Left Turn and Stop GREEN Right Turn and Stop COLOR CODE FOR WIRING HARNESS harness at the fender pocket, the wire ends SHOULD NOT be stripped. Use the wire connectors to make all contacts. Lay the wire in the connector, pinch securely with a pliers, closing the wire connector. Sp ...
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Demco TI110SB - page 14
Page 14 SURGE BRAKE ASSEMBL Y 1 3 4 5 6 9 10 11 11 12 13 14 15 16 17 18 19 16 11 12 8 7 2 11 20 REF. QTY. N O . PART NO. REQíD. DESCRIPTION BRAKE LINES PARTS LIST 21 22 1. 02189 1 Handle Grip 2. 02383 2 36" Safety Chain 3. SB587 1 80" Brake Line 4. 01863 1 5/8" Rubber Grommet 5. 02746 1 54" Protective Hose 6. 04792-26 1 Tongue ...
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Demco TI110SB - page 15
Page 15 5695 - Emergency Lock Cam Replacement Kit 20. ----- 1 7/16î-14UNC x 1 1/4î Hex Head Bolt (Gr. 5) 21 . ----- 1 7/16î-14UNC Lock Nut (Center Punch) 22. ----- 1 Emergency Catch Cam (black oxide finish) 23 . ----- 1 Pushrod Assembly (includes cable) 5696 - Coupler Repair Kit (2î lever lock) 5398 - Master Cylinder Repair Kit (drum) DA603 BRA ...
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Demco TI110SB - page 16
Page 16 REF. PART QTY. NO . N O. REQíD. DESCRIPTION 10" BRAKE CLUSTER PARTS LIST Please order replacement parts by PART NO. and DESCRIPTION. Brake shoe kit can be ordered for one complete axle only. - SB15845 1 Wheel Cylinder Repair Kit (w/ spring, cup, & boot) - SB15545A 10î Hub/Drum (w/ bearings, seals, nuts, & dust cap) - SB15545 ...
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Demco TI110SB - page 17
Page 17 MODEL DA91 ACTUA T OR P ARTS BREAKDOWN 5398 Master Cylinder Repair Kit (gasket 05681 included) 2î Lever Lock Coupler RATED AT 6000# not included REF. N O . PART NO. QTY. DES CR IPTION Model 91 ACTUATOR PARTS LIST 1. 09417 1 6000# 2" Lever Lock Coupler (zinc plated) 2. 01896 3 1/2"-13UNC x 4" Hex Head Bolt (gr.5) 3. 02178 3 1 ...
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Demco TI110SB - page 18
Page 18 1. 00059 4 3/8" Flatwasher 2. 02592 8 3/8"-16UNC Nylon Insert Locknut 3. 01888-25 1 Tool Box 4. 00182 1 Small Hair Pin 5. 02717-25 2 Mounting "Z" Bracket 6. 00907 4 3/8"-16UNC x 1" Hex Head Bolt (gr.5) 7. 02759 2 3/8"-16UNC x 3" Square U-Bolt OPTIONAL WINCH KK2TB QTY. Optional Tool Box OPTIONAL T OOL ...
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Demco TI110SB - page 19
Page 19 1 2 3 - KK2WJ QTY. Optional Wheel Jack w/ hardware Please order replacement parts by PART NO. and DESCRIPTION. OPTIONAL WHEEL JACK WHEEL JACK PARTS LIST * All options may not mount on tow dolly simultaneously.* REF. PART QTY. NO . N O. REQíD. DESCRIPTION KK2DF Optional Deflector 1. 02592 4 3/8"-16UNC Nylon Insert Lock Nut 2. 02759 2 3 ...
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Demco TI110SB - page 20
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