Инструкция обслуживания 3M 10500

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Summary
  • 3M 10500 - page 1

    TM AccuGlide ™ is a Trademark of 3M, St. Paul, MN 55144-1000 Litho in U.S.A © 3M 2005 44-0009-2036-1(A) AccuGlide 2+ STD 2 Inch Upper and Lower T aping Heads T ype 10 5 00 Instructions and Parts List Serial No. _____________________________________ For reference, record taping head(s) serial number(s) here. Important Safety Information BEFORE IN ...

  • 3M 10500 - page 2

    Replacement Parts and Service Information T o Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch ® equipment you ordered. It has been set up and tested in the factory with Scotch ® t apes. If technical assist ance or replacement p art s are needed, call or fax the appropriate number listed below . Included with each machine is an Instruct ...

  • 3M 10500 - page 3

    Replacement Parts and Service Information T o Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch ® equipment you ordered. It has been set up and tested in the factory with Scotch ® t apes. If any problems occur when operating this equipment and you desire a service call or phone consult ation, call, write or fax the appropriate number lis ...

  • 3M 10500 - page 4

    Instruction Manual AccuGlide ™ 2+ STD 2 Inch Upper and Lower Taping Heads Type 10 5 00 Table of Contents Page Equipment Warranty and Limited Remedy .......................................................................................... ..... ii Taping Head Contents ............................................................................... ...

  • 3M 10500 - page 5

    Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, CUSTOM OR USAGE OF TRADE: 3M sells its AccuGlide™ 2+ STD ...

  • 3M 10500 - page 6

    1 AccuGlide™ 2+ STD 2 Inch Upper Taping Head , Type 10 5 00 Intended Use The intended use of the AccuGlide ™ 2+ STD 2 Inch Upper and Lower Taping Heads is to apply a "C" clip of Scotch ® pressure-sensitive film box sealing tape to the top and/or bottom center seam of regular slotted containers. These taping heads are incorporated int ...

  • 3M 10500 - page 7

    2 Import ant Safeguards This safety alert symbol identifies important safety messages in this manual. READ AND UNDERSTAND THEM BEFORE INSTALLING OR OPERATING THIS EQUIPMENT. Explanation of Signal Word Consequences Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury and/or property damage. WARN ...

  • 3M 10500 - page 8

    3 Import ant Safeguards (Continued) Important – In the event the following safety labels are damaged or destroyed, they must be replaced to ensure operator safety . See "Replacement Parts Illustrations and Parts Lists" for label part numbers. Figure 1-1 – Replacement Labels/3M Part Numbers 78-8133-9606-2 Tape Threading Label (Not show ...

  • 3M 10500 - page 9

    4 S pecifications 1. Tape: For use with Scotch ® pressure-sensitive film box sealing tapes. 2. Tape Width: 36 mm or 1-1/2 inches minimum to 48 mm [2 inches] maximum. 3. Tape Roll Diameter: Up to 405 mm [16 inches] maximum on a 76.2 mm [3 inch] diameter core. (Accommodates all system roll lengths of Scotch ® film tapes.) 4. Tape Application Leg Le ...

  • 3M 10500 - page 10

    5 Figure 2-1 – Dimensional Drawing S pecifications (Continued) ...

  • 3M 10500 - page 11

    6 Inst allation 1. The box conveying system must positively propel the box in a continuous motion, not exceeding 0.40 m/s [80 feet per minute], past the taping head assembly since the box motion actuates the taping mechanism. 2. If a pusher or cleated conveyor is being used, steps should be taken in the conveyor design to prevent the pusher from co ...

  • 3M 10500 - page 12

    7 Operation Figure 3-1 – Taping Head Components/Threading Diagram, Upper Head (Left Side View) Figure 3-2 – Taping Head Components/Threading Diagram – Lower Head (Left Side View) ...

  • 3M 10500 - page 13

    8 It is recommended that the detailed instructions and sketches in this manual be referred to the first few times the taping head is loaded/threaded until the operator becomes thoroughly familiar with the tape loading operation. Note – Remove tape roll before removing taping head from machine to minimize weight. Operation (Continued) Figure 3-3 I ...

  • 3M 10500 - page 14

    9 Operation (Continued) Manually turn tape roll to create slack tape while pulling threading needle through tape applying mechanism until needle is through and tape is in alignment with applying roller. Excess tape can be cut with a scissors at applying roller. Figure 3-5 Figure 3-4 Place tape roll on tape drum to dispense tape with adhesive side f ...

  • 3M 10500 - page 15

    10 The AccuGlide™ STD 2+ 2 Inch Taping Head has been designed for long, trouble free service. The taping head will perform best when it receives routine maintenance and cleaning. Taping head components that fail or wear excessively should be promptly repaired or replaced to prevent damage to other portions of the head or to the product. Blade Rep ...

  • 3M 10500 - page 16

    11 Maintenance (Continued) Applying/Buffing Roller Replacement Replacing roller requires removal of shaft and mounting screws. With no area on the shaft to grip, the shaft often turns when attempting to remove the second screw. To ease removal of second screw, a 4 mm hex socket has been provided at the bottom of the threads in both ends of the shaf ...

  • 3M 10500 - page 17

    12 Tape Drum Friction Brake – Figure 5-3 The tape drum friction brake on each taping head is pre-set for normal operation to prevent tape roll over travel. Should tension adjustment be required, turn the self-locking nut on the shaft to vary compression of the spring. Turn the nut clockwise to increase the braking force, and counterclockwise to d ...

  • 3M 10500 - page 18

    13 Adjustment s (Continued) Applying Mechanism Spring To obtain access to the spring, remove the taping head cover (four mounting screws). Replace cover when finished. The applying mechanism spring, shown in Figures 5-4A and 5-4B, controls applying and buffing roller pressure on the box and returns the mechanism to the reset position. The spring pr ...

  • 3M 10500 - page 19

    14 Adjustment s (Continued)| Figure 5-6 – Leading Tape Leg Length Figure 5-7 – Changing Tape Leg Length • To reduce the risk associated with shear, pinch, and entanglement hazards: − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the machine or taping heads − Never ...

  • 3M 10500 - page 20

    15 (Continued) T roubleshooting Cause The tape is threaded incorrectly The tape tension is too low The knurled roller drags Tape tracks to one side or drags on the support tabs of applying frame The one-way tension roller is not correctly positioned Taping head is not set up properly The blade is dull and/or has broken teeth Tape tension is insuffi ...

  • 3M 10500 - page 21

    16 Problem Tape is tabbing on the trailing leg on the back of the box The tape end does not stay in application position in front of the applying roller Tape not centered on box seam Cause There is excess tension on the tape drum assembly and/or the one-way tension roller assembly Rollers in the tape path do not rotate freely The blade is not cutti ...

  • 3M 10500 - page 22

    17 S p are Part s/Service Information Recommended Spare Parts A set of spare parts that will periodically require replacement due to normal wear is supplied with the taping heads. The set includes the following which should be reordered when used to keep the taping heads in production: AccuGlide™ 2+ STD 2 Inch Upper Taping Head Qty. Ref. No. Part ...

  • 3M 10500 - page 23

    18 Replacement Part s Illustrations and Part s List s AccuGlide™ 2+ STD 2 Inch Upper Taping Head, Type 10 5 00 AccuGlide™ 2+ STD 2 Inch Lower Taping Head, Type 10 5 00 1. Refer to the Taping Head Assemblies Figure to find all the parts illustrations identified by figure numbers. 2. Refer to the figure or figures to determine the individual part ...

  • 3M 10500 - page 24

    19 T aping Head Assemblies – AccuGlide ™ 2+ STD 2 Inch ...

  • 3M 10500 - page 25

    20 Figure 10397 – Upper Head ...

  • 3M 10500 - page 26

    21 Figure 10397 – 2" Upper Head Ref. No. 3M Part No. Description 10397-1 78-8133-9456-2 Frame – Tape Mount Upper Assembly 10397-2 78-8133-9458-8 Frame – Front Upper Assembly 10397-3 78-8068-4143-9 Guide – #1 10397-4 78-8068-4144-7 Guide – #2 10397-5 78-8060-7818-0 Screw – Hex Hd, M4 x 12 10397-6 78-8010-7416-8 Nut – Hex Jam, M4 1 ...

  • 3M 10500 - page 27

    22 Figure 10393 – Upper and Lower Heads ...

  • 3M 10500 - page 28

    23 Figure 10393 – 2" Upper and Lower Heads Ref. No. 3M Part No. Description 10393-1 78-8133-9509-8 Applying Arm #1 10393-2 78-8133-9510-6 Applying Arm #2 10393-3 78-8070-1221-2 Plate – Tape 10393-4 78-8070-1309-5 Shaft Roller 10393-5 78-8070-1367-3 Roller – Knurled Assembly 10393-6 78-8070-1266-7 Roller – Wrap 10393-7 78-8052-6580-4 Sp ...

  • 3M 10500 - page 29

    24 Figure 10387 – Upper Head ...

  • 3M 10500 - page 30

    25 Figure 10387 – 2" Upper Head Ref. No. 3M Part No. Description 10387-1 78-8070-1392-1 Buffing Arm – Sub Assembly 10387-2 78-8070-1391-3 Buffing Arm – Sub Assembly 10387-3 78-8052-6575-4 Shaft – Roller 10387-4 78-8052-6586-1 Bushing – Buffing Roller 10387-5 78-8057-6178-6 Roller – Buffing 10387-7 78-8070-1220-4 Spacer – Spring 1 ...

  • 3M 10500 - page 31

    26 Figure 10395 – Upper and Lower Heads ...

  • 3M 10500 - page 32

    27 Ref. No. 3M Part No. Description 10395-1 78-8070-1388-9 Link – Arm Bushing Assembly 10395-2 78-8070-1389-7 Link – Arm Bushing Assembly 10395-3 78-8070-1271-7 Shaft – Pivot 10395-4 78-8017-9082-1 Bearing – Special 30 mm 10395-5 78-8017-9106-8 Screw – Bearing Shoulder 10395-6 26-1003-5829-5 Screw – Hex Hd, M6 x 12 Figure 10395 – 2&qu ...

  • 3M 10500 - page 33

    28 Figure 10391 – Upper and Lower Heads ...

  • 3M 10500 - page 34

    29 Figure 10391 – 2" Upper and Lower Heads Ref. No. 3M Part No. Description 10391-1 78-8070-1217-0 Frame – Cut-Off Weldment 10391-2 78-8017-9173-8 Blade – 65 mm/2.56 Inch 10391-3 26-1002-5817-2 Screw – Hex Hd, M5 x 8 10391-4 78-8070-1371-5 Blade Guard Assembly – W/English Language Label 10391-5 78-8052-6597-8 Shaft – Blade Guard 10 ...

  • 3M 10500 - page 35

    30 Figure 10401 – Upper and Lower Heads 4 14 ...

  • 3M 10500 - page 36

    31 Figure 10401 – 2" Latch Upper and Lower Heads Ref. No. 3M Part No. Description 10401-1 78-8070-1395-4 Bracket – Bushing Assembly 10401-2 78-8076-4519-3 Shaft – Tape Drum, 50 mm 10401-3 78-8017-9169-6 Nut – M18 x 1 10401-4 78-8098-8827-0 Tape Drum Sub Assembly – 2 Inch Wide 10401-5 78-8098-8749-6 Tape Drum 10401-6 78-8098-8817-1 Le ...

  • 3M 10500 - page 37

    32 Figure 10399 – Lower Head ...

  • 3M 10500 - page 38

    33 Figure 10399 – 2" Lower Head Ref. No. 3M Part No. Description 10399-1 78-8133-9502-3 Frame – Tape Mount Lower Assembly 10399-2 78-8133-9500-7 Frame – Front Lower Assembly 10399-3 78-8068-4144-7 Guide – #2 10399-4 78-8068-4143-9 Guide – #1 10399-5 78-8060-7818-0 Screw – Hex Hd, M4 x 12 10399-6 78-8010-7416-8 Nut – Hex, M4 10399 ...

  • 3M 10500 - page 39

    34 Figure 10389 – Lower Head ...

  • 3M 10500 - page 40

    35 Figure 10389 – Lower Head Ref. No. 3M Part No. Description 10389-1 78-8070-1391-3 Buffing Arm Sub Assembly, #1 10389-2 78-8070-1392-1 Buffing Arm Sub Assembly, #2 10389-3 78-8052-6575-4 Shaft – Roller 10389-4 78-8052-6586-1 Bushing – Buffing Roller 10389-5 78-8057-6178-6 Roller – Buffing 10389-7 78-8070-1220-4 Spacer – Spring 10389-8 7 ...

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