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Thermos 465630503 - page 1
WARNING CA UTION Some parts may contain sharp edges – especially as noted in the manual! Wear protective gloves if necessary. Failure to follow all manufacturer’s instructions could result in fire or explosion which could cause property damage, personal injury or death. Grill2Go-Express-E / 36-6047-050-208 (04-30-03) Read and follow all safety ...
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Thermos 465630503 - page 2
2 • Grill2Go Express D ANGER WARNING CA UTION FOR YOUR SAFETY 1. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. 2. An LP tank not connected for use shall not be stored in the vicinity of this or any other appliance. FOR YOUR SAFETY If you smell gas: 1. Shut off gas to the applian ...
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Thermos 465630503 - page 3
Grill2Go Express • 3 LP (Liquefied Petroleum Gas) • For Your Safety • LP gas is highly flammable and may ignite unexpectedly when mixed with air. Is nontoxic, odorless and colorless when produced. , LP gas has been given an odor (similar to rotten cabbage) so that it can be smelled. CA UTION For residential use only. Do not use for commercial ...
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Thermos 465630503 - page 4
4 • Grill2Go Express Warranty THERMOS GRILLS Consumer Warranty / P.O. Box 1240 Columbus, GA 31902-1240 Thermos warrants to the original consumer-purchaser that this product shall be free from defects in workmanship and materials under normal and reasonable use and correct assembly (If assembled by consumer-purchaser) as follows: (1) The aluminize ...
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Thermos 465630503 - page 5
Grill2Go Express • 5 For Your Safety .............................................................2 Safety Symbols LP (Liquefied Petroleum Gas) .................................................3 Grill Service Center Installation Safety Precautions Warranty Information Warranty ..................................................................4 Ta ...
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Thermos 465630503 - page 6
6 • Grill2Go Express Parts List and Diagram – Grill Lid Key Qty. Description Part No. A 1 Lid 65-6047-063-202 B 2 Upper Hinge 65-6047-093-200 C 1 Handle Assembly 69-6047-057-200 D 1 Upper Latch 65-6047-096-200 E 1 Heat Shield 21-6047-082-201 F 1 T orsion Bar 65-6047-1 10-200 Key Qty. Description Part No. 1 1 Coach Bolt 41-9000-570-000 2 2 Coach ...
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Thermos 465630503 - page 7
Grill2Go Express • 7 Parts List and Diagram – Grill Bottom and Burner System Key Qty. Description Part No. G 1 Ignitor Wire 69-6047-332-200 H 1 Regulator Lock 69-6047-340-200 I 1 Grate 65-6047-339-200 J 1 Collector Box 21-6047-338-200 K 1 Burner 69-6047-029-200 L 1 Lower Heat Shield 21-6047-023-201 M 2 Lower Hinge 65-6047-095-200 N 1 Grill Bott ...
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Thermos 465630503 - page 8
8 • Grill2Go Express Parts List and Diagram – Plinth and Legs Key Qty. Description Part No. BB 1 Plinth 64-6047-359-20 CC 1 Leg - Left 1 1-6047-036-20 DD 1 Leg - Right 1 1-6047-037-202 EE 1 Leg Latch 21-6047-394-200 FF 1 Square Washer 21-6047-419-200 GG 4 Leveling Blocks 1 1-6047-065-200 HH 1 Match-Light Stick 63-6047-369-200 II 2 Wheel 69-6047 ...
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Thermos 465630503 - page 9
Grill2Go Express • 9 Assembly Your grill will require some assembly. You will need two flat or Phillips-head screwdrivers. The Grill2Go™ Express is packaged in three major components. Additional parts are stored beneath grill lid. Remove all protective packaging and product information cards before assembly. ™ NOTE: The rubber spacers on the ...
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Thermos 465630503 - page 10
10 • Grill2Go Express 1. Assemble FRONT handle hub to leg as shown below. a. Insert “foot” into large hole. b. Press hub flat against leg. c. Align coach bolt hole with hole in aluminum block. d. Push long coach bolt through aluminum block on the back side of leg. e. Permanently attach hub to leg with two self-tapping handle hub screws. DO NO ...
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Thermos 465630503 - page 11
Grill2Go Express • 11 3. Assemble short coach bolts, washers, and plastic fasteners to plinth and legs as shown below. Graphics In Front Plastic Fastener Washer Short Coach Bolts 4. Assemble handle as shown below with the short screws and barrels. Insert bushing with the shoulder out as shown in the detailed view. Bushings Handle Cap Bushing Hand ...
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Thermos 465630503 - page 12
12 • Grill2Go Express 5. Assemble completed handle to plinth and legs as shown below with two plastic fasteners. NOTE: Do not fully tighten plastic fasteners at this time. Graphics In Front Plastic Fastener Handle Assembly Fully unfold legs to position shown below and hand-tighten the four plastic fasteners. Long Screw Wheel Axle Assemble wheels ...
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Thermos 465630503 - page 13
Grill2Go Express • 13 Grease container slides onto slot on left side of plinth. Cap should be open when installing. Tab on grill bottom snaps under front lip of plinth. Grill fits firmly onto plinth. Ignitor on grill bottom fits into slot in plinth. A Attach 1 lb. LP cylinder to regulator by twisting clockwise. NOTE: 1 lb. LP cylinder sold separa ...
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Thermos 465630503 - page 14
14 • Grill2Go Express Insert shelf rods into holes in sides of grill bottom. Shelf with valve cutout attaches to right side of grill. WARNING Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm. ...
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Thermos 465630503 - page 15
Grill2Go Express • 15 Your Grill2Go™ Express can be used with the legs fully extended or folded beneath the grill. To use grill on a table-top, fully loosen plastic fasteners (A), fold legs inward until they latch together (B), then hand-tighten the fasteners to secure legs in the closed position (C). ™ A Turn Counterclockwise C Turn Clockwis ...
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Thermos 465630503 - page 16
16 • Grill2Go Express Use and Care Propane Cylinder Use (1 lb. Disposable) • • • • Use only cylinder marked “Propane Fuel”. Size should be 4” diameter , 8” height, or 3” diameter , 10” height. Save cylinder cap and reinstall when not in use. Cylinder supply system must be arranged for vapor withdrawal. Gas cylinder must be upr ...
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Thermos 465630503 - page 17
Grill2Go Express • 17 Propane Cylinder Use (20 lb. Refillable) The 20 lb. LP tank used with your grill must meet the following requirements: • • • Use only tanks equipped with this type of valve. Tank must be upright in use. LP Tank Filling • • must be purged • NEVER • LP Tank Exchange Exchange for OPD safety feature equipped tank a ...
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Thermos 465630503 - page 18
18 • Grill2Go Express Leak Testing (20 lb. Refillable) IMPORT ANT! For your safety • • • • Use mild soap and water. Do not use household cleaning agents. (A) Leak test must be repeated each time LP tank is exchanged or refilled. Do not smoke during leak test. Do not use an open flame to check for gas leaks. Grill must be leak checked outd ...
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Thermos 465630503 - page 19
Grill2Go Express • 19 Connecting The Adapter Hose To The LP Tank (continued) 5. Hold hose end, insert nipple (A) into LP tank valve. Hand tighten coupling nut, (B) so as not to cross thread the connection. holding connector in a straight line with LP tank valve Position coupling nut and hose-end as shown for proper connection to LP tank valve. Ni ...
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Thermos 465630503 - page 20
20 • Grill2Go Express WARNING • Do not use grill until leak checked. • If leak is detected at any time, STOP and call the Fire Department. • If you cannot stop a gas leak, close LP tank valve and call LP gas supplier or your fire department! immediately Leak Testing Valves, Hoses and Regulator Turn grill control knob to off. Correct before ...
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Thermos 465630503 - page 21
Grill2Go Express • 21 For Safe Use Of Your Grill: • • • • • • • Operate grill with 1 lb. cylinder in correct position as shown in . • Always remove 1 lb. cylinder from grill when transporting. • Operate grill with 20 lb. cylinder in correct position as show in . • Always remove 20 lb. cylinder from grill when transporting. Do ...
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Thermos 465630503 - page 22
22 • Grill2Go Express Safety Tips s s s s s s s s The use of alcohol, prescription or nonprescription drugs may impair the consumer ’s ability to properly assemble or safely operate the appliance. When grill is not in use, disconnect 1 lb. cylinder or turn off 20 lb. cylinder . Never move grill while in operation or still hot. Allow the applian ...
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Thermos 465630503 - page 23
Grill2Go Express • 23 Ignitor Check Regulator/Valve must be in “Off” position. Ignitor Lighting Remove cooking grid. Press ignitor button rapidly . “Click” should be heard and spark seen each time between burner and electrode. Replace cooking grid. See T roubleshooting if no click or spark. 1. Push regulator/valve counterclockwise to “P ...
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Thermos 465630503 - page 24
24 • Grill2Go Express Match Lighting 1. Push Regulator/V alve in and turn counterclockwise to LIGHTING POSITION. 2. Attach match to match lighting stick, light match. 3. Insert match lighting stick into vent hole at rear of grill. WARNING If burner does not light within 5 seconds, turn knob to OFF, wait 5 minutes, try again. Burner Flame Check Be ...
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Thermos 465630503 - page 25
Grill2Go Express • 25 General Grill Cleaning Do not apply a caustic grill/oven cleaner to painted surfaces. Plastic Side Shelves: • Non-Stick Cooking Surface: • Grease Bottle: • Do not mistake brown or black accumulation of grease and smoke for paint. Interiors of gas grills are not painted at the factory (and should never be painted). Appl ...
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Thermos 465630503 - page 26
26 • Grill2Go Express CA UTION Clean burner prior to use after storing, at the beginning of grilling season or after a period of one month not being used. Spiders and insects like to build nests in burner tubes (especially during colder months). These nests can cause fires in burner tubes or under grill. Typical spider webs inside burner. Cleanin ...
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Thermos 465630503 - page 27
Grill2Go Express • 27 Food Safety Clean: Separate: Cook: Chill: How to Tell if Meat is Grilled Thoroughly • • • • • Food safety is an important part of enjoying the outdoor cooking experience. T o keep food safe from harmful bacteria, follow these four basic steps: W ash hands, utensils, and surfaces with hot soapy water before and afte ...
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Thermos 465630503 - page 28
Troubleshooting Problem Burner will not light using ignitor. Burner will not match light. Flames blow out. Flashback (fire in burner tube) Possible Cause Electrode and burner are wet. Electrode cracked or broken, "sparks at crack". Wire is loose or disconnected. Wire is shorting (sparking) between ignitor and electrode. Bad ignitor . No g ...
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Thermos 465630503 - page 29
Recreational Vehicles THERMOS GRILLS has approved use of the Grill2Go™ with specific recreational vehicles subject to the following provisions: • The is to be directly connected to an additional 20 lb. or 30 lb. DOT/TC LP tank mounted on the RV . The cannot be attached to any part of the gas system of the RV except directly to the tank itself. ...
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Thermos 465630503 - page 30
30 • Grill2Go Express ...
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Thermos 465630503 - page 31
Grill2Go Express • 31 ...
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Thermos 465630503 - page 32
® A Division of W.C. Bradley Company P .O. Box 1240 Columbus, GA 31902–1240 Certified Grill Parts And Accessories®, Char-Broil and Design®, Char-Broil (Gas Grill Briquettes)®, Char-Diamonds®, Cooking Zone and Design®, Diamond Flame®, Executive Chef®, Faststart®, Flare Fighter®, FlavorMaster®, Gas Grill Silouette and Design®, H2O Smoke ...
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