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Rover 385002X108A - page 1
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Rover 385002X108A - page 2
2 F 050758 L T ABL E O F C O NTE N TS W AR R ANTY 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RES P ONSIBIL I TY OF THE O W NER 3 . . . . . . . . . . . . . . . . . . SAF E TY RUL ES 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INTE R N A TIONA L PICTORIA LS 9 . . . . . . . . . . . . . . ...
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Rover 385002X108A - page 3
O W NER S INF O RM A TI ON 3 F 050758 L This i n str u cti o n b o ok i s f or s eve r al di f fer e nt mode ls . The i nstruct i ons are wr i tten for a pe r son w i th some mechan i cal abili ty . Li k e mo s t s er - vice b o oks , no t a l l th e s te p s a r e d e sc r i b ed . S t ep s o n h ow to l o os e n or tighten f asteners a re s t eps ...
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Rover 385002X108A - page 4
O W NER S INF O RM A TI ON 4 F 050758 L c. D o not turn s h arply . Use car e when ba c king. d. U s e counter w eights or w h eel weight s when su g gested in t h e Instructi o n Book. 18. Do not operat e this mach i ne if you a r e taking dr u gs or othe r medicatio n which ca n cause dro w siness or a f fe c t your abili t y to oper a te this m ...
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Rover 385002X108A - page 5
S A FE M O W ING GUI DE 5 F 050758 L Each person tha t operates p ower equip m ent must l e arn to use c orrect and safe m owing pro c edures. T o help y ou learn , carefully r ead the fo l lowing pag es . Most of the time t h e operator was not c o rrectly sho w n or did n o t read the instru c tions on th e unit or in t h e Instruction Book befor ...
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Rover 385002X108A - page 6
S A FE M O W ING GUI DE 6 F 050758 L mow e r was com p letely asse m bled at the store , you must still check t he mower acco r ding to th e assembly i nstructions . Mak e sure the m ower is c o rrectly asse m bled and th a t all fasten e rs are tight. Make sure the e n gine has t h e correct amou n t of oil. Ch e ck these ite m s often during the ...
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Rover 385002X108A - page 7
S A FE M O W ING GUI DE 7 F 050758 L Also, t he grass b a gger will fu n ction better when t he engine is operating at m aximum speed . On slopes , decrease the ground spee d and use c a re making s ure the mow e r feels safe to operate. If the w eather con d itions are b ad , do not mow . I f weather c o nditions be c ome bad, stop c utting and fi ...
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Rover 385002X108A - page 8
S T EPS T O FO L LOW 8 F 050758 L B E F O R E M O W I NG Be s u re to dres s correctly . Wear h a rd shoes, not sanda l s or tenni s shoes. Exam i ne the blade . A blade t h at is bent, cr a cked, or d a maged mu s t be replace d with a fact o ry replace m ent blade. Fill the fuel tank ou t side. Clean o f f s p illed fuel. Rea d and f o llow the O ...
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Rover 385002X108A - page 9
IN T ER N A T IO N AL P ICTORI A LS 9 F 050758 L I N T E R N A TIO N A L P I C TO R I A LS IMP O R T ANT : So m e of the fo l lowing pic - torial s are loca t ed on you r unit or on liter a ture supp l ied with t h e product . Be- fore y ou operat e the unit, l earn and un - derst a nd the p u rpose for e ach picto r ial. S a f e t y W a r n i ng P ...
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Rover 385002X108A - page 10
A S SE M B LY 10 F 050758 L A SSE M B LY Read and follow the assembly and adjustment instructions for y our mower . All fasten e rs are in the parts bag. Do not discard a ny parts or ma t erial until the unit is asse m bled. NOTE : I n thi s inst r uction b ook, l e ft and ri g ht de s cribe the l o ca- tion o f a part w i th the ope r ator on th e ...
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Rover 385002X108A - page 11
A S SE M B LY 11 F 050758 L H O W TO I N S T A L L T H E F R O N T W H EE LS Use a knife and c u t the four sides of the container . Install the front whe e ls in the container . NOTE : Use a piece of wood about 4 feet (1 .25 met e rs) long to raise t h e f r on t of th e t r act or . If a p i ece of woo d ca n not be fou nd , get another person to ...
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Rover 385002X108A - page 12
A S SE M B LY 12 F 050758 L H O W TO I N S T A LL T H E S E AT 1 . Ca r efully remo v e the plasti c bag from t h e seat. Use th e fa s ten e rs sho w n b e low to i ns t all the seat . T he f a sten e rs a re show n at full size . (A) 1001 0 54 (B) 17x47 NOTE : Fa s teners may be a t tached to s e at for shipp i ng purp o ses, if so r emove fas t ...
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Rover 385002X108A - page 13
A S SE M B LY 13 F 050758 L M A I N T E N A N C E F R EE B A TT E RY IMP O R T ANT : Before you attac h th e ba t tery c ables to t he batt e ry , che c k t h e b a ttery date. The batt e ry d ate tells if t he batte r y must be c harged. 1. C h eck th e top o f th e bat t ery f or t h e loc a tion of t h e battery date (Figur e 4 ). 2. If th e bat ...
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Rover 385002X108A - page 14
A S SE M B LY 14 F 050758 L I MP O R T A NT ! B E FO R E Y O U S T A R T M O WI NG C hec k t h e e ng i n e o il . F il l t he f ue l t a nk w i t h g a so l i ne . C hec k t h e l ev e l o f t h e m o w e r h o u s i ng . C hec k t h e a i r p r es s u r e o f t h e ti r es. M ak e s u r e t h e ba tt e r y cab l e s a r e a tt ac h ed. W AR N ING ...
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Rover 385002X108A - page 15
O P ER A TI ON 15 F 050758 L F i gu r e 5 T h r o t t l e C on t r ol Lever B l ade R o t a t i on C on t r ol C l u t ch / B r ake P edal L i ft Lever S h i f t Lever LO C A TIO N OF C O N T R OLS B L A D E R O T A T IO N C O N T R OL : Use the blade rotation contr o l to start and stop the rot a tion of the bl a de. C L U T C H / BRAK E PE DAL : ...
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Rover 385002X108A - page 16
O P ER A TI ON 16 F 050758 L A T T A C H M E N TS This u n it can use m any different atta c hments. Se e the attach m ent page in this book. This unit can pull attach m ents like a la wn swee p er , a lawn a erator , a h o pper spre a der or a s m all trailer . T h is unit can not use attachments that engage the ground like a plow , a disk h arrow ...
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Rover 385002X108A - page 17
O P ER A TI ON 17 F 050758 L H O W T O S E T T H E P A R K I N G B RA KE 1. Co m pletely pus h the clutch/ brake ped a l forward. 2. Lift t he park i ng brake l e ver (Figu r e 7). 3. R e move y o ur f oo t f r om t he clu t ch/ bra k e ped a l a nd the n r e lea se the parking b r ake lever . M a ke su r e the parki n g brak e wil l hold the un it ...
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Rover 385002X108A - page 18
O P ER A TI ON 18 F 050758 L Ø Ñ É Ì Ñ Ñ ÐÛ Î ß ÌÛ É × Ì Ø Ì Ø Û Ó Ñ É Û Î Ø Ñ Ë Í × ÒÙ W AR N ING: Th e def l ect o r is a sa f ety devi ce . D o no t re- mov e the d e flector . T he defl e ctor for c es the dis- char g ed mat e rial t oward the gr o und. A lways k eep t he defle c tor i n the down p ositi on . I f ...
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Rover 385002X108A - page 19
O P ER A TI ON 19 F 050758 L B E F O R E S T A R TI N G T H E E N G I NE C H E C K T H E OIL NOTE : T he engine was shipped f r o m the factory filled with oil. Che c k the level of t he oil. Add o i l as needed . See the en g ine man u facturer s instructions for t h e type of gasoline and oil to use. 1. M a ke sure the unit is level. NOTE : Do no ...
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Rover 385002X108A - page 20
O P ER A TI ON 20 F 050758 L O PE R A T I N G T I PS 1. C h eck the blade r otati o n cont r ol fo r cor r ect adju s tment. F or the blade (s) to d i sengage correctly , th e adjustm e nt must be cor- rect. 2. Bef o re you use t he unit, chec k the oil in the engine and a dd oil if n e cessary . 3. If t h e engine w ill not start , first make sure ...
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Rover 385002X108A - page 21
M A INT E NAN CE 21 F 050758 L M A I N T E N A N C E C H A RT Ð ÎÑÝ Û ÜËÎÛ Û ßÝØ Ë ÍÛ Ú × Î ÍÌ î ØÑËÎÍ ÛÊÛ ÎÇ îë ØÑËÎÍ ÛÊÛ ÎÇ ëð ØÑËÎÍ ÛÊÛ ÎÇ ïðð ØÑËÎÍ Þ ÛÚ ÑÎÛ ÍÌ ÑÎßÙÛ Blade , I nspect an d Sharpen Blad e Rotation C o ntrol, Che ck M Brake , Check M O W Clutch , Check W ...
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Rover 385002X108A - page 22
M A INT E NAN CE 22 F 050758 L I N S P E C T B L A DE W AR N ING: B efore y o u inspec t or rem o ve the b lade, disc o nnect t h e w i re to th e sp a rk plug . I f t he bla d e h its an o b ject, stop the engine . Check t h e unit fo r dam- age. T h e blade has sharp edges . When you h old the blade , use glove s o r cloth mat e rial to prote c t ...
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Rover 385002X108A - page 23
M A INT E NAN CE 23 F 050758 L Ø Ñ É Ì Ñ ßÜ Ö Ë ÍÌ Ì Ø Û Þ Ô ß Ü Û Î Ñ Ì ß Ì × ÑÒ Ý Ñ Ò Ì Î ÑÔ W AR N ING: T o prevent an injury , the blad e r o tation contr o l must op e rate corr e ctly . In normal usage, the blad e rotati o n con t rol w i ll not require an adju s tment. H o wever , if the cutting perfor m anc ...
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Rover 385002X108A - page 24
M A INT E NAN CE 24 F 050758 L Ø Ñ É Ì Ñ Ý Ø Û Ý Õ ß ÒÜ ßÜ Ö Ë ÍÌ Ì Ø Û ÜÎ × Ê Û Þ Î ßÕÛ Com p letely p ush t he cl u tch/brake peda l forw a rd. S e t th e parki ng brake . Move the sh i ft l e ver to the ne u tral ( N) pos i tion. Push t h e unit. If t h e r e ar w hee l s r o tate , a d jus t o r re p lac e th e b ...
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Rover 385002X108A - page 25
M A INT E NAN CE 25 F 050758 L H O W TO A D JU S T T H E S H I FT L EVER If t h e NEUT R AL posit i on on t h e shift l ever do e s not m a tch neu t ral on th e gearbox, a djust the s h ift lever as f o llows. 1. Sto p the engine. 2. Di s conne c t th e adj u ste r n ut fr o m th e shif t e r bra c ket ( Figur e 18). 3. M a ke sure th e shift leve ...
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Rover 385002X108A - page 26
M A INT E NAN CE 26 F 050758 L W H E R E TO L U B R I C A TE Lubri c ate the area s shown wit h engine oil. Apply grease wit h a brush to the areas s hown. NOTE : Apply gr e ase to th e steering g ear asse m bly . CAU T ION: If the u nit i s o p erated in d ry a r eas t h at h a ve sa nd , use a dry graph i te spray t o lubricate t he unit. H O W T ...
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Rover 385002X108A - page 27
W AR N ING: The lif t le v er is spring loaded . Make sure t h e l i f t l ev e r i s l oc k ed in t h e LEVE L ADJU ST - MEN T position. Leve l A d j us t m ent P os i t i on F i gu r e 22 M A INT E NAN CE 27 F 050758 L H O W TO R EM O V E T H E M OW E R H O U S I NG 1. M o ve t he blade rotation con t rol to the DISENGA G E position . 2. M o ve t ...
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Rover 385002X108A - page 28
M A INT E NAN CE 28 F 050758 L H O W TO L E V E L T H E M OW E R H O U S I NG If the mower housing is level, the blade will c ut easier and the lawn will lo o k better . W AR N ING: Bef o re you make an in s pection, a d just- ment, or repair to the un it , disconnect the wire to the spar k plug . Re m ove the s park plug w ire t o pr e vent the e ...
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Rover 385002X108A - page 29
M A INT E NAN CE 29 F 050758 L H O W T O R EP L A C E T H E M O T IO N D R I V E B E LT R E MO V AL 1 . Re m ove the mo w er housing. S ee the instru c tions on ! Ho w To Rem o ve The Mo w er Housing " . 2. C o mpletely pus h the pedal for w ard and eng a ge the parki ng brake . 3. Re m ove the idler pulley (Figu r e 27). I d l e r P u ll ey M ...
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Rover 385002X108A - page 30
M A INT E NAN CE 30 F 050758 L I N S T A L L A T ION 1. Sli d e the motion drive belt bet w een the stack pulley an d the belt gui d es (Figu r e 30 ). In s tall t h e moti o n drive belt on the top p u l l ey of th e stack pul l ey . M ake s u re the ! V " s i de of the be lt is ag a inst the pull ey . 2 . Pu s h the motio n drive belt throug ...
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Rover 385002X108A - page 31
M A INT E NAN CE 31 F 050758 L H O W T O R EP L A C E T H E M OW E R D R I V E B E LT 1 . Re m ove the mo w er housing. S ee the instru c tions on ! Ho w To Rem o ve The Mo w er Housing " . 2. Pu l l the bel t retainer aw a y from t h e idler pulley an d remove the mow e r drive b e lt (Figu r e 33). 3. Pu l l the belt r e tainer a w ay f r om ...
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Rover 385002X108A - page 32
M A INT E NAN CE 32 F 050758 L H O W TO I N S T A LL T H E W H EE LS If the w h eels m u st be remov e d for service, make sure they a re instal l ed as follows . F r o n t W h e el 1 . M a ke sur e the valve stem is t o the outsid e of the tra c tor . Slide the front wheel on th e spin d le (See F igure 34). 2. Fa s ten the front wheel wi t h was ...
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Rover 385002X108A - page 33
M A INT E NAN CE 33 F 050758 L H O W T O R EP L A C E T H E F U SE If th e fuse is bl o wn, th e engin e wil l not s t art. The lo c ation of th e fuse is ne x t to the bat t ery . Remove t h e fuse and r eplace wit h a auto m otive fuse (F i gure 36). F i gu r e 36 A u t o m o t i ve F use H O W TO R EP L A C E T H E L I G H T B U LB 1. Ra i se th ...
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Rover 385002X108A - page 34
T R OUB L E SH O OTI N G C HART 34 F 050758 L P R O B L EM : T he e n g i ne w i l l n o t s t a rt . 1 . Fo l low the ste p s, ! How T o S tart The E n gine " in th i s book. 2. El e ctric Start Models: C l ean the battery terminals. T ighten the cabl es . 3 . Dr a in the fuel ta nk . Clean th e fuel line. R e place the fu e l filter . 4. R e ...
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Rover 385002X108A - page 35
N O TES 35 F 050758 L ...
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Rover 385002X108A - page 36
R E P A IR P AR TS M O DE L 3 850 02 x 1 08 A 36 F 050758 L C H ASS I S & H O OD 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 24 21 22 23 25 26 27 54 29 28 53 32 33 34 35 31 36 37 38 16 39 40 41 42 50 16 16 43 44 45 16 46 47 16 16 2 49 70 16 30 55 57 56 51 31 ...
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Rover 385002X108A - page 37
R E P A IR P AR TS M O DE L 3 850 02 x 1 08 A 37 F 050758 L C H ASS I S & H O OD K ey No . P a r t No . D e s c r i p t i on K ey No . P a r t No . D e s c r i p t i on 1 690 5 66 S e at 2 028x 23 C ap , P u s h 0n 3 094 0 57 S p r i ng 4 26x2 29 S c r ew 5 100 1 054 B o lt , W i ng 6 017x 4 7 Z W a s h er 7 009x 56 B o lt , S h ou l d er 8 094 ...
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Rover 385002X108A - page 38
R E P A IR P AR TS M O DE L 3 850 02 x 1 08 A 38 F 050758 L M O TIO N D R IVE 1 2 3 4 5 6 7 8 9 10 12 11 13 14 15 16 60 18 19 20 17 21 6 55 22 23 25 26 27 28 30 31 32 33 35 17 41 29 17 40 39 40 38 45 37 46 49 48 50 53 51 52 47 36 8 61 43 56 44 54 54 5 5 57 34 59 42 58 37 24 ...
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Rover 385002X108A - page 39
R E P A IR P AR TS M O DE L 3 850 02 x 1 08 A 39 F 050758 L M O TIO N D R IVE K ey No . P a r t No . D esc r i p ti on K ey No . P a r t No . D e s c r i p t i on 1 009x 39 B o lt , S h ou l d er 2 015x 89 N ut , H ex 3 690 1 73 Z A rm, I d l er 4 094 0 41 Z R od , C l u t ch 5 015x 79 N ut 6 17x1 02 W a s h er 7 092 6 97 G r ip 8 030x 20 P in , C ...
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Rover 385002X108A - page 40
R E P A IR P AR TS M O DE L 3 850 02 x 1 08 A 40 F 050758 L S T EER I NG 1 2 4 5 6 7 8 9 10 11 12 15 6 13 30 30 30 17 18 30 14 30 19 16 26 24 21 22 23 25 27 24 25 22 23 28 29 25 25 30 33 35 36 19 31 31 32 38 20 20 37 40 39 34 3 41 43 ...
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Rover 385002X108A - page 41
R E P A IR P AR TS M O DE L 3 850 02 x 1 08 A 41 F 050758 L S T EER I NG K ey No . P a r t No . D e s c r i p t i on K ey No . P a r t No . D e s c r i p t i on 1 100 1 980 W he el , S t e e r i ng 2 690 6 25 P o st , S t ee r i ng 3 100 1 982 C o v er , S t ee r i ng W heel 4 094 1 2 4 B e a r i ng # 5 15 x 11 1 N u t , F l a nge # 6 009x 57 B o l ...
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Rover 385002X108A - page 42
R E P A IR P AR TS M O DE L 3 850 02 x 1 08 A 42 F 050758 L M O WE R H O USI N G SUS P EN S ION 1 2 3 4 5 6 7 8 14 14 9 10 11 12 12 11 13 14 15 16 17 18 19 20 20 21 22 22 23 2 4 24 24 25 25 11 15 27 26 26 24 25 15 33 34 36 37 32 32 38 31 24 30 25 41 43 15 30 31 44 42 24 7 40 39 39 45 ...
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Rover 385002X108A - page 43
R E P A IR P AR TS M O DE L 3 850 02 x 1 08 A 43 F 050758 L M O WE R H O USI N G SUS P EN S ION K ey No . P a r t No . D esc r i p ti on K ey No . P a r t No . D e s c r i p t i on 1 092 6 98 G r ip , P TO 2 094 1 57 Z H a nd le , P TO 3 094 0 22 Z P ad , S w i t ch 4 0025 x3 B o lt 5 092 6 97 G r ip , L i f t er 6 166x 40 S p r i ng 7 17x1 03 W a ...
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Rover 385002X108A - page 44
R E P A IR P AR TS M O DE L 3 850 02 x 1 08 A 44 F 050758 L M O WE R H O US I NG 52 1 2 55 12 3 24 4 25 24 12 8 22 20 19 9 5 47 10 13 14 11 15 16 17 51 18 5 22 22 21 23 22 17 33 50 53 14 22 26 5 28 5 48 23 22 17 22 22 27 24 26 10 11 8 20 21 5 23 22 30 29 17 14 13 47 15 9 5 19 31 32 33 44 43 42 33 33 34 41 36 42 37 38 39 40 38 39 40 35 37 36 34 33 3 ...
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Rover 385002X108A - page 45
R E P A IR P AR TS M O DE L 3 850 02 x 1 08 A 45 F 050758 L M O WE R H O US I NG K ey No . P a r t No . D esc r i p ti on K ey No . P a r t No . D e s c r i p t i on 1 092 8 52 P u ll ey , J a cks h a ft 2 15x1 40 N ut , H ex 3 037x 86 B e lt , M o w e r D r i ve 4 690 3 87 P u l l ey , I d l er 5 015x 84 N ut , F l a nge 8 690 2 12E 701 L i nk , L ...
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Rover 385002X108A - page 46
R E P A IR P AR TS M O DE L 3 850 02 x 1 08 A 46 F 050758 L E N GIN E M O UNT 1 6 7 8 9 10 11 12 13 14 15 15 21 22 22 21 2 3 4 5 26 30 31 9f 9a 9d 9b 9b 9c 23 23 9e 32 ...
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Rover 385002X108A - page 47
R E P A IR P AR TS M O DE L 3 850 02 x 1 08 A 47 F 050758 L E N GIN E M O UNT K ey No . P a r t No . D e s c r i p t i on 1 092 3 17 Fu e l C a p ** 2 690 2 80 Fu e l T ank 3 095 1 97 H o s e Cl a m p ** 4 760 1 033 Fu e l L i n e ( M u s t c u t t o l e n g th ) ** 5 095 1 97 H o s e Cl a m p ** 6 26x2 01 S c r ew 7 094 0 06E 700 P l a te , E n g ...
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Rover 385002X108A - page 48
R E P A IR P AR TS M O DE L 3 850 02 x 1 08 A 48 F 050758 L E L ECT R ICA L S YST EM RE A R HA RN E SS : 2 5 0 X 67 L IG HT HA RN E SS : 25 0X 92 MA I N HA RN E S S: 25 0X 1 1 3 1 2 3 4 5 6 8 9 7 1 0 1 1 ...
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Rover 385002X108A - page 49
R E P A IR P AR TS M O DE L 3 850 02 x 1 08 A 49 F 050758 L E L ECT R ICA L S YST EM K ey No . P a r t No . D es c r i p t i on 1 250x 92 H a r n e ss , L i gh t W i re 10 0 1716 S o ck et , L i ght 09 0 084 B u lb , L i g ht 2 250x 1 13 H a r n e ss , C ha ss i s W i re 3 092 3 77 S w i t ch , I gn i t i on 02 0 729 K ey , I g n i t i on 09 1 489 ...
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Rover 385002X108A - page 50
50 F 050758 L ...
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Rover 385002X108A - page 51
IN D EX 51 F 040736 L A Adju s tments Blade R otation Co n trol, 23 Clutch , 24 Drive Brake, 24 Mow e r Housing, L evel, 28 Shift L ever , 25 Asse m bly Batte ry , 13 Front W heel, 11 Seat, 12 Steeri n g Wheel, 12 Attac h ments, 16 B Batt e ry Char ge , 25 Che ck , 13 Clean , 25 Install, 13 Rem o val, 25 Stora ge , 33 Belt Motio n Drive Adjust , 24 ...
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Rover 385002X108A - page 52
52 F 040736 L ...
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