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Инструкция обслуживания Burnham Hydronics MMII

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  • Burnham Hydronics MMII - page 1

    81404025R13-1/07 Price - $3.00 D N A G N I T A R E P O , N O I T A L L A T S N I R O F S N O I T C U R T S N I E C I V R E S N A M E T U N I M ® I I T N E V T C E R I D R E T A E H R E T A W / R E L I O B D E R I F - S A G , r e l i o b n o n o i t a m r o f n i g n i k e e s n e h W . r o t c a r t n o c g n i t a e h r u o y l l a c , r e l i o ...

  • Burnham Hydronics MMII - page 2

    2 T able of Contents N O I T U A C t u o h t i w t r a t s e r t o n d n a n w o d t u h s o t r e l i o b e h t e s u a c y a m h c i h w s l o r t n o c s n i a t n o c r e l i o b s i h T t f e l e b t o n d l u o h s m e t s y s g n i t a e h e h t , y t i l i b i s s o p a s i s e p i p n e z o r f o t e u d e g a m a d f I . e c i v r e s e h ...

  • Burnham Hydronics MMII - page 3

    3 Figure 1: Dimensional Drawing G N I T A E H E S U O H G N I P I P N O I T C E N N O C ) S E H C N I ( R E T A W C I T S E M O D N O I T C E N N O C L I O C ) S E H C N I ( Y L P P U S S A G N O I T C E N N O C ) S E H C N I ( N O I T S U B M O C E K A T N I R I A N O I T C E N N O C ) S E H C N I - . A I D ( T N E V E U L F N O I T C E N N O C ) ...

  • Burnham Hydronics MMII - page 4

    4 I. Pre-Installation G N I N R A W e r o f e b s n o i t c u r t s n i l l a d a e r y l l u f e r a C l l a w o l l o f o t e r u l i a F . r e l i o b g n i l l a t s n i e s u a c n a c r e d r o r e p o r p n i s n o i t c u r t s n i . h t a e d r o y r u j n i l a n o s r e p A . Installation must conform to the requirements of the authority ...

  • Burnham Hydronics MMII - page 5

    5 II. Unpack Boiler N O I T U A C r e l i o b p m u b t o n o D . r e l i o b p o r d t o n o D . r o o l f t s n i a g a t e k c a j A. Move boiler to approximate installed position. B. Remove all crate fasteners. C. Remove outside container with all other inside protective spacers and bracing. Save two of the wooden slats from the container sleev ...

  • Burnham Hydronics MMII - page 6

    6 Figure 4: Recommended W ater Piping for Zone V alve Zoned Heating Systems C. Install Safety Relief V alve. See Figure 4. Safety Relief V alve must be installed with spindle in vertical position. Installation of the relief valve must be consistent with the ASME Boiler and Pressure V essel Code, Section IV . G N I N R A W e b t s u m g n i p i p e ...

  • Burnham Hydronics MMII - page 7

    7 Figure 6: Recommended Bypass Piping Figure 5: Recommended Piping for Combination Heating & Cooling (Refrigeration) Systems Figure 5a: Internal W ater Piping System Diagram Install pipe tee between circulator and boiler return along with second tee in supply piping as shown in Figure 4. Bypass should be same size as the supply and return lines ...

  • Burnham Hydronics MMII - page 8

    8 IV . Domestic Hot W ater Performance and Piping A . Domestic hot water ratings for the Minuteman ® II are based two 5 minute draws with 10 minute recovery period at 100°F average temperature rise. Refer to T able 1 for ratings. Figure 7: Domestic Hot W ater Piping E . Fill domestic hot water system. 1. Open all faucets to allow air to purge fro ...

  • Burnham Hydronics MMII - page 9

    9 V . Gas Piping A. Size gas piping. Design system to provide adequate gas supply to boiler . Consider these factors: 1. Allowable pressure drop from point of delivery to boiler . Maximum allowable system pressure is ½ psig. Actual point of delivery pressure may be less; contact gas supplier for additional information. Minimum gas valve inlet pres ...

  • Burnham Hydronics MMII - page 10

    10 T able 5: Speci fi c Gravity Correction Factors C. Pressure test. The boiler and its gas connection must be leak tested before placing boiler in operation. 1. Protect boiler gas control valve. For all testing over ½ psig, boiler and its individual shutoff valve must be disconnected from gas supply piping. For testing at ½ psig or less, isolat ...

  • Burnham Hydronics MMII - page 11

    11 VI. V enting / Air Intake Piping A. General Guidelines. 1. V ent system installation must be in accordance with National Fuel Gas Code , ANSI Z223.1, V enting of Equipment, or applicable provisions of local building codes. Contact local building or fi re of fi cials about restrictions and installation inspection in your area. 2. This appliance ...

  • Burnham Hydronics MMII - page 12

    12 Figure 9: V ent Connector Installation 4. Do not install venting system components on the exterior of the building except as speci fi cally required by these instructions. 5. Thickness of exterior walls through which vent-air intake system may be installed: Minimum: 3", Maximum: 12". B. Removal of Existing Boiler . For installations n ...

  • Burnham Hydronics MMII - page 13

    13 4. Secure vent connector with washers and locknuts. Do not overtighten. D. Install V ent Pipe, General. 1. Plan venting system to avoid possible contact with plumbing or electrical wires. Start at vent connector . W ork toward vent terminal. 2. Use non-combustible ¾ inch pipe strap to support horizontal runs and maintain vent location and slope ...

  • Burnham Hydronics MMII - page 14

    14 Figure 10B: Burnham Gasketed V ent Joint Detail b. Align weld seams in pipes and use a slight twisting motion to FULL Y insert male end into female end of joint. Ensure bead in male end of pipe is below locking band and rest against the end of the female pipe. V erify the factory- installed gasket is not dislodged or cut. c. T ighten locking ban ...

  • Burnham Hydronics MMII - page 15

    15 Figure 1 1: Recommended Horizontal V ent Installation a. Recommended Installation: slope toward vent terminal. See Figure 1 1. b. Alternate Installation (where recommended installation is not practical): slope toward boiler . Horizontal vent drain tee (see T able 7 for part number) required. See Figure 12. N O I T U A C s e c a f r u s n o m r o ...

  • Burnham Hydronics MMII - page 16

    16 Figure 13: Horizontal V ent Pipe Wall Penetration Figure 14: Horizontal Air Intake Pipe W all Penetration d. Minimum 4 feet (6 feet in Canada) horizontally from electric meters, gas meters, regulators, and relief equipment. e. Minimum 12 inches from overhang or corner . 3. Use double wall thimble when passing through combustible outside wall (th ...

  • Burnham Hydronics MMII - page 17

    17 Figure 16: V ertical V ent Installation b. Secure to vertical vent tee with hose clamp or plastic cable tie. c. Run condensate drain line to fl oor drain or condensate pump. Condensate disposal must be acceptable to authority having jurisdiction. 3. Slope horizontal runs minimum ¼ inch per foot. Slope toward vertical vent drain tee. Position w ...

  • Burnham Hydronics MMII - page 18

    18 VII. Electrical A. General. Install wiring and ground boiler in accordance with requirements of authority having jurisdiction, or in absence of such requirements the National Electrical Code , ANSI/NFP A 70, and/or the CSA C22.1 Electric Code. B. Install thermostat. Locate on inside wall approximately 4 feet above fl oor . Do not install on out ...

  • Burnham Hydronics MMII - page 19

    19 VIII. System Start-up A. Safe operation and other performance criteria were met with gas manifold and control assembly provided on boiler when boiler underwent tests speci fi ed in American National Standar d for Gas-Fir ed Low- Pr essur e Steam and Hot W ater Boilers, ANSI Z21.13. B . FILL ENTIRE HEA TING SYSTEM WITH W A TER and vent air from ...

  • Burnham Hydronics MMII - page 20

    20 Figure 22: Operating Instructions G. Check main burner fl ame. See Figure 23. Flame should have clearly de fi ned inner cone with no yellow tipping. Orange-yellow streaks should not be confused with true yellow tipping. H. Check thermostat operation. Raise and lower temperature setting to start and stop boiler operation. I. Check domestic hot ...

  • Burnham Hydronics MMII - page 21

    21 Figure 23: Main Burner Flame 3. Main burners and pilot burner will extinguish and blower stop when water pressure drops below 10 psi. V erify limit, thermostat or other controls have not shut off boiler . 4. Close drain valve. 5. Adjust thermostat to lowest setting. Re fi ll boiler . L. Check Boiler High Limit. 1. Adjust thermostat to highest s ...

  • Burnham Hydronics MMII - page 22

    22 T able 9: Gas Flow Rate in Cubic Feet per Hour 4. Determine Input Rate. Multiply gas fl ow rate by gas heating value. 5. Compare measured input rate to input rate stated on rating plate. a. Boiler must not be over fi red. Reduce input rate by decreasing manifold pressure. Do not reduce more than 0.2 inch w .c. If boiler is still over fi red, ...

  • Burnham Hydronics MMII - page 23

    23 1. Clean terminal screens. T erminals must be free of obstruction, undamaged, with screens securely in place. 2. T erminal and wall thimbles (if used) must be weathertight. 3. Pipe must be full round shape, and show no damage from impact or excessive temperature. 4. Pipe must be supported at minimum 5 foot intervals and must not sag. 5. All vent ...

  • Burnham Hydronics MMII - page 24

    24 5. Install main burners by reversing procedure to remove burners. a. Pilot burner must be installed in original location. See T able 10. b. Main burners must be properly secured in burner tray slot at rear of combustion chamber and over gas ori fi ce with hitch pin in place. See Figure 25. c. Burner access panel must be securely in place. d. V ...

  • Burnham Hydronics MMII - page 25

    25 Figure 25: Burner and Flueway Cleaning ...

  • Burnham Hydronics MMII - page 26

    26 T able 10: Pilot Burner Location Figure 26: Silicone T ubing Assembly Figure 27: Differential Pressure Measurement T able 1 1: Differential Pressure Switch Settings R E L I O B L E D O M M U M I N I M E R U S S E R P 0 7 - 4 I I M Mc w " 0 8 . 0 5 0 1 - 4 I I M Mc w " 0 8 . 0 5 0 1 - 5 I I M Mc w " 9 6 . 0 0 4 1 - 5 I I M Mc w &qu ...

  • Burnham Hydronics MMII - page 27

    27 n o i t a m r o f n I y t e f a S t c u d o r P t n a t r o p m I t c u d o r P r e b i F c i m a r e C y r o t c a r f e R W arning : This product contains refractory ceramic fi bers (RCF). RCF has been classi fi ed as a possible human carcinogen. After this product is fi red, RCF may , when exposed to extremely high temperature (>1800F), ...

  • Burnham Hydronics MMII - page 28

    28 ...

  • Burnham Hydronics MMII - page 29

    29 ...

  • Burnham Hydronics MMII - page 30

    30 X. Repair Parts All Minuteman ® II Repair Parts may be obtained through your local Burnham Wholesale distributor . Should you require assistance in locating a Burnham Distributor in your area, or have questions re- garding the availability of Burnham products or repair parts, please contact Burnham Customer Ser- vice at (717) 481-8400 or Fax (7 ...

  • Burnham Hydronics MMII - page 31

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  • Burnham Hydronics MMII - page 32

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  • Burnham Hydronics MMII - page 33

    33 y e K . o N n o i t p i r c s e D r e b m u N t r a P ] y t i t n a u Q [ 0 7 - 4 I I M M5 0 1 - 4 I I M M5 0 1 - 5 I I M M0 4 1 - 5 I I M M y l b m e s s A e s a B . 3 A 3) n o i t a l u s n I o / w ( r e p p a r W e s a B 1 3 4 0 4 0 8 1 7 ] 1 [1 3 5 0 4 0 8 1 7 ] 1 [ 1 A 3n o i t a l u s n I e d i S t h g i R & t f e L e s a B 4 2 0 4 0 0 ...

  • Burnham Hydronics MMII - page 34

    34 ...

  • Burnham Hydronics MMII - page 35

    35 y e K . o N n o i t p i r c s e D r e b m u N t r a P ] y t i t n a u Q [ 0 7 - 4 I I M M5 0 1 - 4 I I M M5 0 1 - 5 I I M M0 4 1 - 5 I I M M A 4e v l a V s a G 0 0 0 6 C 4 0 2 8 R V l l e w y e n o H ) . t a N ( 6 7 1 0 6 6 1 8 ] 1 [ 8 1 0 6 C 4 0 2 8 R V l l e w y e n o H ) P L (0 8 1 0 6 6 1 8 ] 1 [A / N B 4d l o f i n a M s a G 1 4 0 4 0 2 2 ...

  • Burnham Hydronics MMII - page 36

    36 . o N y e Kn o i t p i r c s e D r e b m u N t r a P ] y t i t n a u Q [ 0 7 - 4 I I M M5 0 1 - 4 I I M M5 0 1 - 5 I I M M0 4 1 - 5 I I M M y l b m e s s A t e k c a J . 5 5y l b m e s s A t e k c a J e t e l p m o C 2 0 0 4 0 4 0 6 ] 1 [ A 5l e n a P p o T t n o r F 5 1 4 0 4 0 6 ] 1 [ B 5l e n a P p o T r a e R 1 9 0 4 0 4 0 7 ] 1 [ C 5d u o r ...

  • Burnham Hydronics MMII - page 37

    37 . o N y e Kn o i t p i r c s e D r e b m u N t r a P ] y t i t n a u Q [ 0 7 - 4 I I M M5 0 1 - 4 I I M M5 0 1 - 5 I I M M0 4 1 - 5 I I M M y l b m e s s A k n a T r e t a W c i t s e m o D . 6 6y l b m e s s A k n a T d e t a l u s n I 2 3 0 4 0 3 0 6 ] 1 [ A 6y l b m e s s A k n a T 1 3 0 4 0 3 0 6 ] 1 [ B 6t e k c a r B t n e m h c a t t A t ...

  • Burnham Hydronics MMII - page 38

    38 . o N y e Kn o i t p i r c s e D r e b m u N t r a P ] y t i t n a u Q [ 0 7 - 4 I I M M5 0 1 - 4 I I M M5 0 1 - 5 I I M M0 4 1 - 5 I I M M s l o r t n o C d n a m i r T s u o e n a l l e c s i M . 7 A 75 0 - 8 0 4 - 0 1 o c a r b n o C , e v l a V f e i l e R 9 1 3 0 6 6 1 8 ] 1 [ B 71 0 0 5 D 5 8 2 8 R l l e w y e n o H , r e t n e C l o r t n ...

  • Burnham Hydronics MMII - page 39

    39 . o N y e Kn o i t p i r c s e D r e b m u N t r a P ] y t i t n a u Q [ 0 7 - 4 I I M M5 0 1 - 4 I I M M5 0 1 - 5 I I M M0 4 1 - 5 I I M M n o t r a C y r o s s e c c A t n e V . 1 1 9 2 1 0 1 1 1 6 ] 1 [ A 1 1r o t c e n n o C t n e V 7 0 3 6 1 1 8 ] 1 [ B 1 1l a n i m r e T t n e V 0 1 3 6 1 1 8 ] 1 [ l a n i m r e T e k a t n I r i A . 2 1 2 ...

  • Burnham Hydronics MMII - page 40

    Subject to the terms and conditions set forth below, U.S. Boiler™ Co., Inc., Lancaster, Pennsylvania (“U.S. Boiler Co., Inc.”) hereby extends the following limited warranties to the original owner of a Minuteman ® II Boiler/Water Heater manufactured and shipped on or after July 1, 1996: ONE YEAR LIMITED WARRANTY ON MINUTEMAN ® II BOILER/WAT ...

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