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Kawasaki 840076 - page 1
MODEL #840076 FOR CUSTOMER SERVICE POUR LE SERVICE APRÉS VENTE OU DU CONSOMMATEUR PARA EL SERVICIO PARA EL CONSUMIDOR 1-800-590-3723 Printed in China 87-1904-60957 KAW ASAKI™ IS A TRADEMARK LICENSED BY KA WASAKI™ MOTORS CORP ., U.S.A., WHICH DOES NOT MANUF ACTURE OR DISTRIBUTE THIS PRODUCT . CONSUMER INQUIRES SHOULD BE DIRECTED TO: ©COPYRIGHT ...
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Kawasaki 840076 - page 2
SECTION FOUR TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-30 MAINTENANCE AND CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31-32 SPECIFICA TIONS . . . . . . . . . . . . . . . ...
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Kawasaki 840076 - page 3
GENERAL SAFETY RULES – FOR ALL ELECTRIC POWER TOOLS READ AND UNDERST AND ALL INSTRUCTIONS. Failure to follow all instruc- ti on s li st e d b el o w m ay r es ul t in e le ct ri c sh oc k , f ir e an d/ o r serious personal injur y . KEEP GUARDS IN PLACE AND IN WORKING ORDER. REMOVE ADJUSTING KEYS AND WRENCHES. Form a habit of checking to see tha ...
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Kawasaki 840076 - page 4
This metal cutting band saw is equipped with a grounded 3-wire power cord with a 3-prong plug. If the power cord will not fit into the wall plug, an approved adapter can be used as long as it is connected to the center screw in the wall plate. Never modify the electrical plug by cutting off the grounding prong so it will fit into unap- proved, un-g ...
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Kawasaki 840076 - page 5
KEEP BYST ANDERS, CHILDREN, AND VISITORS at a safe distance from the horizontal band saw while it is in operation. Distractions can cause inadvertent misuse resulting in possible injury to the bystanders or to the operator . WE AR PROP ER APP ARE L. D o not wea r lo os e cl ot hi ng , glo ves, nec ktie s, rin gs, br ac el et s, or oth er ap pare l ...
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Kawasaki 840076 - page 6
EXTREME CARE SHOULD BE T AKEN WHEN THE BAND SAW IS IN THE VERTI- CAL POSITION. It is important to keep hands away from the moving blade both above and below the work table. A sudden slip could bring hands in contact with the moving blade possibly resulting in severe injuries to the operator . AL W A YS CLA MP THE WOR KPI EC E FIR ML Y AGA INST THE ...
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Kawasaki 840076 - page 7
SYMBOLS IMPORT ANT : Some of the following symbols may be used on your tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer . SYMBOL NAME EXPLANA TION V Volts Voltage (Potential) A Amperes Current Hz Hertz Frequency (Cycles per Second) W Watt Power Kg Kilograms W ...
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Kawasaki 840076 - page 8
6. Repeat this step for the remaining three legs. 7. Position the floor stand handle in the holes on the front legs. Adjust the legs slightly so the handle will fit. 8. Using two 1/2" (12 mm) box-end wrenches, place one on the hex nut on the inside of the attached leg and one on the outside hex screw head. Holding the hex nut in place, securel ...
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Kawasaki 840076 - page 9
1. Set the metal cutting band saw upright on the leg set. 2. Slide the vise hand wheel onto the vise adjusting shaft on the front end of the band saw base. 3. Securely tighten the setscrew on the hand wheel locking it on the shaft. 4. Ensure the setscrew is tightened against the flat part of the adjusting rod. A TT ACHING THE VERTICAL CUTTING T ABL ...
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Kawasaki 840076 - page 10
18 Ch ec k t o e ns ur e t here are n o pa rt s o f t he fl at -h ea d s cr ew s ra is ed abo ve the ver tic al tab le wo rk sur fac e. Edg es of the sc re ws pro tru di ng ab ov e th e wor k su rfac e cou ld dam age w or kp ie ce s or ca use i rr eg ul ar cut s. BLADE GUIDE BEARING ADJUSTMENT The proper alignment of the blade guide bearings is the ...
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Kawasaki 840076 - page 11
INCREASE BLADE TENSION 2. Loosen the hex head screw BEFORE adjusting the setscrew. 3. T urn the setscrew simultaneously with the adjustment knob making the blade track properly against the shoulder of the pulley . 4. After adjusting the setscrew , tighten the hex head screw. DECREASE BLADE TENSION 5. Set the adjustable blade seat according to mater ...
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Kawasaki 840076 - page 12
LASER SAFETY NEVER LOOK INTO THE LASER BEAM. Any contact with the eyes by the beam could cause injur y . Do not use the laser when cutting reflective materials. DO NOT AIM THE LASER BEAM A T ANYONE OR A T REFLECTIVE SURFACES. CLASS 2M LASER PRODUCT . Any contact with the eyes by the beam could cause injury . Ensure the laser beam is turned on only ...
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Kawasaki 840076 - page 13
OPERA TING THE MET AL CUTTING BAND SAW The Kawasaki™ Metal Cutting Band saw can be operated in two modes: horizontal cutting and vertical cutting. The horizontal cutting is for larger or thicker workpieces while the vertical cutting table is generally used for smaller lightweight workpieces or workpieces requiring bevel cuts. See Pages 20-21, ste ...
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Kawasaki 840076 - page 14
10. T o set the vise for angled cuts, loosen the two screws on the front vise plate. A gauge mounted on the side of the saw base will line up with the vise plate indicating the angle of cut. 11. For precise angle cutting, open the vise all the way and place a protractor or other precise measuring gauge against the vise plate. 12. Tighten the two sc ...
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Kawasaki 840076 - page 15
CUTTING CURVES The blade on the metal cutting band saw does not turn from side-to-side to create scrolling effects. Cutting curved corners is achieved by making relief cuts along the curved path. The relief cuts allow the blade to make the cut without twisting. See Figure 17. If the cur ved path is so sharp that it is necessary to repeatedly stop a ...
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Kawasaki 840076 - page 16
TROUBLE PROBABLE CAUSE SOLUTION 30 TROUBLE PROBABLE CAUSE SOLUTION 29 Excessive Blade Breakage 1. Workpiece loose in vise 2. Incorrect feeding speed 3. Blade spacing to far apart 4. Workpiece too coarse 5. Blade tension incorrect 6. T eeth contacting work- piece before saw starts 7. Blade rubbing on wheels 8. Gu id e b ea ri ng s o ut of a li gn me ...
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Kawasaki 840076 - page 17
If you must use an extension cord, be sure that the gauge is large enough to carry the amount of current necessar y for your power tool. If not, your tool may experi- ence a loss of power , excessive voltage drop or overheating. The smaller the gauge number , the heavier the cord (see table below). RECOMMENDED SIZES OF EXTENSION CORDS 120 VOL T AC ...
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Kawasaki 840076 - page 18
Warranty Performance By pur chasing the product, purchaser expressly acknowledges and agrees that their sole and exclusive remedy under this warranty shall be strictly limited to the repair or replacement of any covered nonconforming items or parts thereof provided that any such nonconforming item and/or part is promptly returned to Alltrade’ s f ...
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Kawasaki 840076 - page 19
ALL TRADE AND/OR ITS REPRESENT A TIVE(S), OR THE PURCHASER, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTY OF MERCHANT ABILITY AND THE W ARR ANT Y OF FITN ESS FOR A P AR TICUL AR PURPO SE, ARE HERE BY EXP RES SL Y EXCLUDED AND DISCLAIMED BY ALL TRADE AND/OR ITS REPRESENT A TIVES. PUR CHAS ER K NOW INGL Y AN D WI LLI NGL Y WAIVE S AN Y AN D AL L ...
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