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Инструкция обслуживания Harbor Freight Tools 96549

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Summary
  • Harbor Freight Tools 96549 - page 1

    GAS ENGINE - 6.5 HP Model 96549 ASSEMBL Y AND OPERA TION INSTR UCTIONS Due to continuing impro vements , actual product may diff er slightly from the product described herein. ® 3491 Mission Oaks Blvd., Camarillo , CA 93011 Visit our website at: http://www .harborfreight.com T O PREVENT SERIOUS INJUR Y , READ AND UNDERST AND ALL W ARNINGS AND INST ...

  • Harbor Freight Tools 96549 - page 2

    P age 2 SKU 96549 For technical questions, please call 1-800-444-3353. Contents SPECIFICA TIONS ......................................................................................... 3 Sav e This Manual ............................................................................................... 3 SAFETY W ARNINGS AND PRECA UTIONS ............ ...

  • Harbor Freight Tools 96549 - page 3

    P age 3 SKU 96549 For technical questions, please call 1-800-444-3353. SPECIFICA TIONS P ower Output 6.5 HP OHV Gas Engine, EP A appro ved Displacement / Stroke 196 cc; 4-stroke Ignition T ype Electronic ignition (T .C .I.) Cooling System F orced air cooling Idling Carburetor Adjust 1700 +/- 150 RPM V alve clearance Cold engine – Intak e: 0.15 +/ ...

  • Harbor Freight Tools 96549 - page 4

    P age 4 SKU 96549 For technical questions, please call 1-800-444-3353. Observe work area conditions. Do not use the Engine in damp or wet locations. Do not e xpose to rain. K eep w ork area w ell lit. Do not use powered tools in the presence of flammable gases or liquids . Keep c hildren awa y . Children must ne ver be allo wed in the work area. D ...

  • Harbor Freight Tools 96549 - page 5

    P age 5 SKU 96549 For technical questions, please call 1-800-444-3353. Fire Hazard! Do not fill gas tank when the Engine is running. Do not operate if gasoline has been spilled. Clean spilled gasoline before star ting the Engine . Do not operate near a pilot light or open flame . Operate the Engine in well-ventilated areas only . Carbon Mono xide ...

  • Harbor Freight Tools 96549 - page 6

    P age 6 SKU 96549 For technical questions, please call 1-800-444-3353. MOUNTING Mount the Engine using the f our mounting holes at the base (hardware not supplied). Select a flat, le vel location ab le to withstand the weight, vibr ation, and the load de vice connected to the Engine. If installed indoors , proper e xhaust ventilation tubing must b ...

  • Harbor Freight Tools 96549 - page 7

    P age 7 SKU 96549 For technical questions, please call 1-800-444-3353. Pre-Operation Chec ks Caution: Failure to ad d oil to the Engine bef ore use will dama ge the Engine and void the factory warranty . Engine oil is the k ey f actor in engine perf or mance . Do not use Engine oil with additives . Do not use two-strok e gasoline-oil. Using these p ...

  • Harbor Freight Tools 96549 - page 8

    P age 8 SKU 96549 For technical questions, please call 1-800-444-3353. Starting the Engine During this procedure, it ma y be helpful to ref er to the photos of the Engine Controls on page 6. Push the Gas V alve to the open (right) position. Close the Choke (15F) b y pulling it to the left. Note: If the Engine is already hot, it is not necessar y to ...

  • Harbor Freight Tools 96549 - page 9

    P age 9 SKU 96549 For technical questions, please call 1-800-444-3353. TR OUBLESHOO TING General/Basic T r oubleshooting Symptom Probab le Cause P ossible Remedy Engine will not star t. 1. On/Off Switch in Off position. 2. Gas V alve in closed position. 3. Choke set to open position. 4. Gas T ank empty . 5. Spark plug dir ty . 6. T echnical problem ...

  • Harbor Freight Tools 96549 - page 10

    P age 10 SKU 96549 For technical questions, please call 1-800-444-3353. Low Engine P ower Symptom Probab le Cause P ossible Remedy When pressing Throttle f or higher speed, engine responds slowly; speed is decreased; or engine stops. Incorrect Ignition timing. Re-adjust ignition advance angle . Fuel supply problem: 1. Fuel line is clogged or has ai ...

  • Harbor Freight Tools 96549 - page 11

    P age 11 SKU 96549 For technical questions, please call 1-800-444-3353. Engine Excessively Hot Symptom Probab le Cause P ossible Remedy Engine runs excessiv ely hot. 1. Ignition timing off . 2. Engine oil low . 3. Exhaust pipe or muffler clogged. 4. Flow guard is leaking. 5. Cooling f an loose, damaged, or clogged. 6. Cylinder , piston, or piston ...

  • Harbor Freight Tools 96549 - page 12

    P age 12 SKU 96549 For technical questions, please call 1-800-444-3353. MAINTENANCE Bef ore performing maintenance procedures, it ma y be helpful to locate the items to be ser viced in the photos on page 5. Man y Engine maintenance , adjustments , and repairs m ust be completed by a qualified, small engine mechanic. Scheduled Maintenance Frequency ...

  • Harbor Freight Tools 96549 - page 13

    P age 13 SKU 96549 For technical questions, please call 1-800-444-3353. Measure the Spar k Plug electrode gap with a feeler gauge (not supplied). It should be between 0.7 to 0.8 mm. If adjustment is necessar y , bend the side electrode carefully , then re-measure. If Spark Plug Gasket is damaged, replace it. Replace Spar k Plug by hand f or the fi ...

  • Harbor Freight Tools 96549 - page 14

    P age 14 SKU 96549 For technical questions, please call 1-800-444-3353. T orque V alue f or Major Engine Bolts Item T orque V alue (ft-lb) Cylinder Head Bolts 18 Flywheel Bolt 52~59 Crankcase Co ver Bolts 18 Connecting Rod 9 T ranspor ting the Engine Press the Gas V alve to the left (closed) position. W ait until the engine is cool before lifting a ...

  • Harbor Freight Tools 96549 - page 15

    P age 15 SKU 96549 For technical questions, please call 1-800-444-3353. PLEASE READ THE FOLLO WING CAREFULL Y THE MANUF ACTURER AND/OR DISTRIBUT OR HAS PRO VIDED THESE P AR TS LISTS AND ASSEMBL Y DIAGRAMS IN THIS MANU AL AS A REFERENCE T OOL ONL Y . NEITHER THE MANUF A CTURER OR DISTRIB UT OR MAKES ANY REPRE- SENT A TION OR W ARRANTY OF ANY KIND T ...

  • Harbor Freight Tools 96549 - page 16

    P age 16 SKU 96549 For technical questions, please call 1-800-444-3353. P AR TS LISTS AND ASSEMBL Y DIA GRAMS Crankcase Assembl y Diagram Note: When ordering par ts from this list, specify: P ar ts List A , CRANKCASE ASSEMBL Y and the ITEM No . Crankcase P ar ts List P art Description Qty 1A Drain Plug 2 2A W asher 2 3A Bearing, 6205 1 4A Seal, Oil ...

  • Harbor Freight Tools 96549 - page 17

    P age 17 SKU 96549 For technical questions, please call 1-800-444-3353. Crankcase Co ver Assembl y Diagram Note: When order ing par ts from this list, specify: Parts List B , CRANKCASE CO VER AS- SEMBL Y and the ITEM No . Crank Case Co ver P ar ts List P art Description Qty 1B Oil Plug with Seal 1 2B Oil Plug 1 3B Seal 2 4B Crankcase Cov er 1 5B Be ...

  • Harbor Freight Tools 96549 - page 18

    P age 18 SKU 96549 For technical questions, please call 1-800-444-3353. Cylinder Head and Co ver Assembl y Diagram Note: Whe n orde ring pa r ts fro m thi s list , spe cif y: P arts List C , CYLI NDE R HEA D AND CO VER ASSEMBL Y and the ITEM No . Cylinder Head and Co ver P ar ts List P art Description Qty 1C Bolt, M6x12 6 2C Air duct 1 3C Intake V ...

  • Harbor Freight Tools 96549 - page 19

    P age 19 SKU 96549 For technical questions, please call 1-800-444-3353. Crankshaft, Piston, and Connecting Rod Assembly Dia gram Note: When ordering par ts from this list, specify: Parts List D , CRANKSHAFT , PIST ON, AND CONNECTING ROD ASSEMBL Y and the ITEM No. Crankshaft, Piston, and Connecting Rod P ar ts List P art Description Qty 1D Piston Ri ...

  • Harbor Freight Tools 96549 - page 20

    P age 20 SKU 96549 For technical questions, please call 1-800-444-3353. Camshaft and Roc ker V alve Assembly Diagram Note: When ordering par ts from this list, specify: P ar ts List E , CAMSHAFT AND ROCKER V AL VE ASSEMBL Y and the ITEM No . Camshaft and Roc ker V alve Parts List P art Description Qty 1E Lock Nut 2 2E Slee ve 2 3E V alve, Roc ker 2 ...

  • Harbor Freight Tools 96549 - page 21

    P age 21 SKU 96549 For technical questions, please call 1-800-444-3353. Carb uretor Assembl y Diagram Note: When ordering par ts from this list, specify: P ar ts List F , CARB URET OR ASSEMBL Y and the ITEM No . Carb uretor P ar ts List P art Description Qty 1F Inlet Gasket 1 2F Connecting Block 1 3F Carburetor Gask et 1 4F Screw , Idle Adjustment ...

  • Harbor Freight Tools 96549 - page 22

    P age 22 SKU 96549 For technical questions, please call 1-800-444-3353. Fuel T ank Assembl y Diagram Note: When order ing par ts from this list, specify: P ar ts List G , FUEL T ANK ASSEMBL Y and the ITEM No . Fuel T ank P ar ts List P art Description Qty 1G Pipe Clamp 2 2G Pipe, Outlet 1 3G Bolt, M6x22 1 4G Connector 1 5G P acking Ring 1 6G Nut, M ...

  • Harbor Freight Tools 96549 - page 23

    P age 23 SKU 96549 For technical questions, please call 1-800-444-3353. Air Cleaner Assembl y Diagram Note: When ordering par ts from this list, specify: Parts List H , AIR CLEANER ASSEMBL Y and the ITEM No . Air Cleaner P ar ts List P art Description Qty 1H Wing Nut 2 2H Air Cleaner Cov er 1 3H Filter Element 1 4H W asher 1 5H Slee ve A 2 6H Air C ...

  • Harbor Freight Tools 96549 - page 24

    P age 24 SKU 96549 For technical questions, please call 1-800-444-3353. Muffler Assembl y Diagram Note: When order ing par ts from this list, specify: Parts List J , MUFFLER ASSEMBL Y and the ITEM No . Muffler P ar ts List P art Description Qty 1J Screw , M5x8 4 2J Muffler Hood 1 3J Nut, M8 2 4J Muffler 1 5J Exhaust Muffler 1 6J Exhaust Gasket ...

  • Harbor Freight Tools 96549 - page 25

    P age 25 SKU 96549 For technical questions, please call 1-800-444-3353. Recoil Star ter Assembl y Diagram Note: Whe n or derin g pa r ts from thi s li st, spe cify : P arts Li st K , RE COIL ST AR TER ASS EMB L Y and the ITEM No . Recoil Star ter P ar ts List P art Description Qty 1K Bolt, M6x22 1 2K Crankcase Side Plate Assy 1 3K Bolt, M6x18 3 4K ...

  • Harbor Freight Tools 96549 - page 26

    P age 26 SKU 96549 For technical questions, please call 1-800-444-3353. Regulator Contr ol Assembl y Diagram Note: When ordering par ts from this list, specify: P ar ts List L , REGULA T OR CONTROL ASSEMBL Y and the ITEM No . Regulator Contr ol P ar ts List P art Description Qty 1L Nut, M6 1 2L P anel, Setting 1 3L Spring P atch 1 4L Hand Grip 1 5L ...

  • Harbor Freight Tools 96549 - page 27

    P age 27 SKU 96549 For technical questions, please call 1-800-444-3353. Flywheel Assemb ly Dia gram Note: When order ing par ts from this list, specify: P ar ts List M , FL YWHEEL ASSEMBL Y and the ITEM No . Flywheel P ar ts List P art Description Qty 1M Nut, M14x1.5 1 2M Star ting Flange 1 3M Flywheel F an 1 4M Flywheel 1 ...

  • Harbor Freight Tools 96549 - page 28

    P age 28 SKU 96549 For technical questions, please call 1-800-444-3353. Ignition Coil Assembl y Diagram Note: When order ing par ts from this list, specify: P ar ts List N , IGNITION COIL ASSEMBL Y and the ITEM No . Ignition Coil P ar ts List P art Description Qty 1N Screw , M6x22 2 2N Engine Stop Cable 1 3N Ignition Coil 1 4N Spark Plug Cap 1 5N I ...

  • Harbor Freight Tools 96549 - page 29

    P age 29 SKU 96549 For technical questions, please call 1-800-444-3353. Wiring Diagram LIMITED 90 D A Y W ARRANTY Harbor F reight T ools Co . make s e v er y eff or t to assure that its products meet high qualit y and durability standards, and warrants to the original purchaser that this product is free from def ects in materials and workmanship f ...

  • Harbor Freight Tools 96549 - page 30

    P age 30 SKU 96549 For technical questions, please call 1-800-444-3353. Emission Contr ol systEm W arranty United States Emission Control Def ects Warranty Statement The United States En vironmental Protection Agency (herein EP A) and Harbor F reight T ools (herein HFT) are pleased to explain the emission control system warranty on your 1997 and la ...

  • Harbor Freight Tools 96549 - page 31

    P age 31 SKU 96549 For technical questions, please call 1-800-444-3353. 6. W arranted P ar ts 1) Fuel Metering System Carburetor and its internal par ts. Fuel pump (if so equipped). Cold star t enrichment system. 2) Air Induction System Intake pipe/manif old. Air cleaner . 3) Ignition System Spark plug. Magneto ignition system. 4) Catalyst System ( ...

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