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Dremel 03-5415317 - page 1
Instructional Safety Manual 300 Series High Speed Rotary T ool Form No. 2610938876 03/06 Robert Bosch T ool Corporation © 2004 All Rights Reserved 03-5415317 http://www .dremel.com Dremel brand products are manufactured and sold by the Dremel Division of Robert Bosch T ool Corporation DM 2610938876 03-06.qxd 3/17/06 9:21 AM Page 1 ...
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Dremel 03-5415317 - page 2
2 Read all instructions. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury . The term “power tool” in all of the warnings listed below refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool. SA VE THESE INSTRUCTIONS Work area safety Keep work area clean ...
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Dremel 03-5415317 - page 3
3 Keep handles dry , clean and free from oil and grease. Slippery hands cannot safely control the power tool. Power tool use and care Do not force the power tool. Use the cor- rect power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed. Do not use the power tool if the switch d ...
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Dremel 03-5415317 - page 4
4 SAFETY RULES FOR ROT AR Y TOOL (CONTINUED) sories. Y ou may unexpectedly cause the tool to start leading to serious personal injury . Be aware of the switch location, when placing the tool down or when picking the tool up. Y ou may accidentally activate the switch. Always hold the hand piece firmly in your hands during the start-up. The reaction ...
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Dremel 03-5415317 - page 5
Do not allow familiarity gained from fre- quent use of your rotary tool to become commonplace. Always remember that a c areless fraction of a second is sufficient to inflict severe injury . Do not alter or misuse tool. Any alteration or modification is a misuse and may result in serious personal injury . This product is not intended for use as a de ...
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Dremel 03-5415317 - page 6
6 GETTING TO KNOW YOUR ROT AR Y T OOL Shaft Lock Button On/Off Switch Collet Wrench Collet Nut Collet Brush Cover (one each side) Housing Cap V entilation Openings Hanger Power Cord Unpacking & Checking Contents T o avoid injury from unex- pected starting or electri- cal shock, always remove plug from wall outlet when tool is not in use. Separa ...
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Dremel 03-5415317 - page 7
7 SPECIFICA TIONS General Specifications V oltage Rating . . . .230-240 V , 50-60 Hz Amperage Rating . . . . . . . . . . . . . . . .1.15 A No Load Speed . . . .N o 10,000-37,000/min Collet Capacity . . . .1/32", 1/16", 3/32", 1/8" Motor Specifications This Rotary T ool utilizes a variable high- speed RPM motor . It is wired for ...
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Dremel 03-5415317 - page 8
8 IMPORT ANT! S ome of the following symbols may be used on your tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer . Symbol Name Designation/Explanation V V olts V oltage (potential) A Amperes Current Hz Hertz Frequency (cycles per second) W W att Power kg Kil ...
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Dremel 03-5415317 - page 9
9 Always use the collet which matches the shank size of the accessory you plan to use. Do not force a larger diameter shank into a smaller collet. ASSEMBL Y Always unplug rotary tool before changing accessories, changing collets, or servicing the tool. W ARNING ! Collets The Dremel™ accessories available for the rotary tool come with various shan ...
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Dremel 03-5415317 - page 10
10 OPERA TION Learning T o Use the Rotary T ool Getting the most out of your rotary tool is a matter of learning how to let the speed and the feel of the tool in your hands work for you. The first step in learn- ing to use the rotary tool is to get the “feel” of it. Hold it in your hand and feel its weight and balance. Feel the taper of the hou ...
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Dremel 03-5415317 - page 11
11 OPERA TION (CONTINUED) Operating Speeds T o achieve the best results when working with different materials, set the variable speed control to suit the job. T o select the right speed for the accessory in use, practice with scrap material first. NOTE: Speed is affected by voltage changes. A reduced incoming voltage will slow the RPM of the tool, ...
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Dremel 03-5415317 - page 12
12 SPEED SETTINGS Catalog Number 100, 121, 131 1 14, 124, 134, 144 190 1 18, 191, 192, 193, 194 1 16, 1 17, 125, 196 11 5 198 199 Soft Hard Laminates Steel Aluminum, Shell Ceramic Glass Wood W ood Plastic Brass, etc. Stone 10 10 6 6 8 - - - 10 6 4 6 6 - - - 10 10 4 8 10 - - - 10 10 4 6 10 - - - 10 6 4 6 6 - - - 10 10 4 6 6 - - - 10 8 4 6 6 - - - 10 ...
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Dremel 03-5415317 - page 13
13 SPEED SETTINGS (CONTINUED) Catalog Number 516, 517, 518, 500 Soft Hard Laminates Steel Aluminum, Shell Ceramic Glass Wood W ood Plastic Brass, etc. Stone 4-6 4-6 - 8 6 - - - 4-6 4-6 - 8 6 - - - Abrasive Points Catalog Number 903, 91 1, 921, 932,941, 945, 952, 953, 954, 971, 997, 8153, 8175, 8193, 8215 541 Soft Hard Laminates Steel Aluminum, Shel ...
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Dremel 03-5415317 - page 14
14 Soft Hard Laminates Steel Aluminum, Shell Ceramic Glass Wood W ood Plastic Brass, etc. Stone -- - 8 8 8 8 8 - - -6 6 6 6 6 - - -8 8- - - - -- 8 8 8 8 8 4 4 1-4 6 6- - - -4 - 4 - - - - 44 2 4 - - - - 4 4 - 4 44 - - Catalog Number 461, 462, 463 414, 422, 429 425, 427 423 403, 404, 405 530, 531, 532 428, 442, 443 535, 536, 537 Polishing Accessories ...
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Dremel 03-5415317 - page 15
15 MAINTENANCE Preventative maintenance performed by unautho- rized personnel may result in misplacing of internal wires and components which could cause serious hazard. We recom- mend that all tool service be performed by a Dremel™ Service Facility . T o avoid injury from unex- pected starting or electri- cal shock, always remove plug from wall ...
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Dremel 03-5415317 - page 16
16 4. Place the carbon brush and spring back i nto the tool, there is only one way the brush will fit back into the tool. 5. Replace the brush caps onto the tool by turning the cap in a clockwise direction. T o tighten, use the wrench, but DO NOT OVER TIGHTEN! After replacing the brushes the tool should be run at no load; place it on a clean surfac ...
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Dremel 03-5415317 - page 17
17 For availability of all accessories and attachments, refer your local hardware, hobby or home center . Or contact Dremel Consumer Service at: 03-5415317 or at www .Dremel.com. Use only Dremel™, high-performance accessories. Other accessories are not designed for this tool and may lead to personal injury or property damage. Screw Mandrel For us ...
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Dremel 03-5415317 - page 18
18 Wire Brushes Never use wire brushes at speeds greater than 15,000 rpm. Refer to Speed Settings (pages 10-12) for proper tool and setting. Three different shapes of wire brushes are available in three dif fer - ent materials: stainless steel, brass and carbon wire. Stainless steel brushes perform well on pewter , aluminum, stainless steel and oth ...
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Dremel 03-5415317 - page 19
19 Sanding Accessories Sanding discs in fine, m edium and coarse grades are made to fit mandrel #402. They can be used for nearly any small sanding job from model making to fine furniture finishing. In addition, the drum sander makes it possi- ble to shape wood, smooth fiberglass, sand inside curves and other difficult places. Drum bands are replac ...
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Dremel 03-5415317 - page 20
20 Lawn / Garden Sharpener The fastest, easiest, safest way to sharpen your lawn mower blade and other garden tools. • Guide provides optimum sharpening angle • Sharpens most rotary lawn mower blades • Includes sharpening stone 30 o 30 o GAGE Chain Saw Sharpener • Easily sharpen the dullest of chains • Contains: sharpening attachment, 3 s ...
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Dremel 03-5415317 - page 21
21 A TT ACHMENTS (continued) Dremelite • Provides visibility in dimly lit areas and increases light on detailed projects • T wo extremely long lasting and durable LED lights • Uses a magnet threaded onto the tool’s output shaft to pro- vide a clever and simple power source—no wires! Right Angle Enhances the versatility of the rotary tool ...
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Dremel 03-5415317 - page 22
22 14 14 8 2 3 4 6 7 5 10 10 11 11 15 13 1 9 8 16 SERVICE P ARTS & DIAGRAM Ref. Part No. Description 1 2615990962 Wrench 2 2615297355 Collet Nut 3 26151 10480 1/8" Collet (In T ool) 4 2615919754 Nose Cap 5 2610912779 Armature and Bearing Assembly 6 2610907324 Field Assembly 7 2610913818 Shaft Lock Assembly 8 2610925724 Housing Set 9 261092 ...
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Dremel 03-5415317 - page 23
23 NOTES: DM 2610938876 03-06.qxd 3/17/06 9:21 AM Page 23 ...
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Dremel 03-5415317 - page 24
GUARANTEE This DREMEL product has been carefully inspected before leaving the factory and car- ries a guarantee of 2 years (“BASIC” : 1 year) from the date of purchase during which period any defect caused by faulty material or manufacture will be corrected without charge. Damage due to normal wear and tear , overload or improper handling will ...
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