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Metrologic Instruments MS9535 - page 1
METROLOGIC INSTRUMENTS, INC. MS9535 Voyager BT ® Series Single-Line Hand Held Laser Scanner Installation and User's Guide ...
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Metrologic Instruments MS9535 - page 2
Copyright © 2006 by Metrologic Instruments, Inc. All rights reserved. No part of this work may be reproduced, transmitted, or stored in an y form or by any means without prior written consent, except by reviewer, who may quote brief passages in a review, or provided for in the Copyright Act of 1976. Trademarks Metrologic is a registered trademark ...
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Metrologic Instruments MS9535 - page 3
ii T ABLE OF C ONTENTS Introduction Product Over view ............................................................................................. 1 Scanner and A ccessori es ................................................................................. 2 Scanner Comp onents ...................................................................... ...
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iii T ABLE OF C ONTENTS Indicato rs ........................................................................................................ 22 Audibl e ..................................................................................................... 22 Visual ..................................................................................... ...
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1 I NTRODUCTION MS9535 Voyager BT ® laser bar code scanner is a ne w member of Metrologic’s Voyager series. Besides featuring the patent ed technologies of an automa tic trigger and CodeGate, the Voyager BT has i ncorporated the latest Blueto oth ® wireless technology. This technology gives the customer th e freedom of mobility, with scanning u ...
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Metrologic Instruments MS9535 - page 6
2 I NTRODUCTION Scanner and Accessories B ASI C K IT Part # Description MS9535-5 or MS9535-5M Voyager BT Scanner or Voyager BT Scanner with Memory 70-79004 x MS9535 VoyagerBT Wireless Hand Held Laser Scanner Installation and User’s Guide* 00-02544 x MetroSelect Single-Line Confi guration Guide* 70-73524 Wrist Strap O PTIONAL A CCESSORIES Part # D ...
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Metrologic Instruments MS9535 - page 7
3 I NTRODUCTION Scanner and Accessories O PTIONAL A CCESSORIES Part # Description AC to DC Power Transformer- Regulated 5VDC @ 2 A Output 46-46881 Power Supply, China 46-46880 Power Supply, United King dom 46-46879 Power Supply, Continental Europe 46-46882 Power Supply, Australia 46-46878 Power Supply, United States 46-46842 Power Supply, Japan Com ...
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Metrologic Instruments MS9535 - page 8
4 I NTRODUCTION Scanner Components Figure 1. Scanner Components Item # Description 1 Blue LED (see pages 23) 2 White LED (see pages 23) 3 Amber LED (see pages 23) 4 CodeGate Button 5 Output Window, Laser Aperture 6 Speaker (see page 22) 7 Wrist Strap 8 Charging Contacts /Rubber Feet Do not short circuit th e charging contacts o n the scanner! A sho ...
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Metrologic Instruments MS9535 - page 9
5 I NTRODUCTION Receiver/Charger Cradle Components Figure 2 Cradle Components Item # Description 1 Recesses for Wall Mount Hardware 2 Power and Communication Connectors 3 Cable Strain Relief Channel 4 Charging Contacts Do not short circuit th e charging contacts o n the scanner! A short circuit can occur when a metallic object such as a coin, clip ...
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6 I NTRODUCTION Caution and Serial Number Labels The scanner and cradle hav e labels that provide important informatio n including; the model number, date of manufacture, serial num ber, safety and regulatory information. Figure 3 provides exam ples of these labels and their loc ations. Figure 3. Label Sample and Location Caution: To maintain compl ...
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7 C RADLE I NSTALLATION TO THE H OST D EVICE RS232 and Light Pen 1. Turn off the host device. 2. Connect the 10-pin RJ45 male connector into the 10-pin modular jack on the bottom of the cradle. 3. Connect the 9-pin D-type Female connector of the RS232 cable to the proper COM port of the host device. 4. Plug the external power supply into the power ...
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Metrologic Instruments MS9535 - page 12
8 C RADLE I NSTALLATION TO THE H OST D EVICE Keyboard Wedge 1. Turn off the host device. 2. Connect the 10-pin RJ45 male connector into the 10-pin modular jack on the bottom of the cradle. 3. Disconnect the keyboard from host. 4. Connect the “Y” ends of the communication cable to the keyboard and keyboard port on the host device. If necessary, ...
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Metrologic Instruments MS9535 - page 13
9 C RADLE I NSTALLATION TO THE H OST D EVICE Stand Alone Keyboard 1. Turn off the host system. 2. Connect the 10-pin RJ45 male connector into the 10-pin modular jack on the bottom of the cradle. 3. Connect the 6-pin Mini-DIN male connector of the keyboard cable to keyboard port on the host device. 4. Plug the external power supply into the power ja ...
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Metrologic Instruments MS9535 - page 14
10 C RADLE I NSTALLATION TO THE H OST D EVICE IBM 1. Turn off the host device. 2. Connect the 10-pin RJ45 male connector into the 10-pin modular jack on the bottom of the cradle. 3. Connect the IBM SDL connector to the IBM port on the host device. 4. Plug the power supply into the power jack on the bottom of the cradle. Check the AC input requireme ...
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Metrologic Instruments MS9535 - page 15
11 C RADLE I NSTALLATION TO THE H OST D EVICE Low Speed USB Important Notes for Voyag er BT USB Interface Scanners In order for the Voyager BT to scan and char ge properly both the po wer supply and the USB communication ca ble must be attached before the host device is turned on. When the scanner is in the cradle and th e po wer supply is connecte ...
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Metrologic Instruments MS9535 - page 16
12 C RADLE I NSTALLATION TO THE H OST D EVICE Low Speed USB 6. Turn on the host device. 7. Establish communicatio n between the sca nner and cradle. See page 15 for complete instructions on Establishing Bluetooth Communication bet ween the scanner and cradle. As a default, the MI9535-538 leaves the factor y with USB Keyboard Emulation Mode enabled. ...
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Metrologic Instruments MS9535 - page 17
13 C RADLE I NSTALLATION TO THE H OST D EVICE Full Speed USB (Powered by External Power Supply) 1. Turn off the host device. 2. Connect the 10-pin RJ45 male connector into the 10-pin modular jack on the bottom of the charger cradle. 3. Connect the USB A type connector to the USB port on the host device. 4. Plug the power supply into the power jack ...
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14 C RADLE I NSTALLATION TO THE H OST D EVICE Full Speed USB (Powered by the Host Device) 1. Turn off the host device. 2. Connect the 10-pin RJ45 male connector into the 10-pin modular jack on the bottom of the charger cradle. 3. Connect the female DC power jack of the USB cable to the center power jack on the bottom of the charger cradle. 4. Conne ...
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Metrologic Instruments MS9535 - page 19
15 E STABLISHING B LUETOOTH C OMMUNIC ATION Between the Scanner and the Cradle Bluetooth communication between the scan ner and cradle must be established before the Vo yagerBT can be used for normal op eration. Dynamic Pair Function Dynamic Pair Function refers to when a scanner has bee n paired or linked to a specific cradle by scanning that crad ...
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Metrologic Instruments MS9535 - page 20
16 E STABLISHING B LUETOOTH C OMMUNIC ATION When the MS9535 Acts as a Client to Other Bluetooth Devices The MS9535 scanner can also link to other Bluetooth compatible devices such as a desktop computer, laptop computer, or printer. As a default, the MS9535 will act as the client to another Bluetoot h devic e. The devices’ Bluetooth address must b ...
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Metrologic Instruments MS9535 - page 21
17 E STABLISHING B LUETOOTH C OMMUNIC ATION When the MS9535 Acts as a Server to Other Bluetooth Devices Scan the Provide Service bar code b elow to enable the MS9535 to act as a server and be detected by another Blu e tooth device. This will allo w other Bluetooth devices to send inquiries to the scann er and attempt communication. Use this bar cod ...
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Metrologic Instruments MS9535 - page 22
18 T HE MI9535-5 XX R ECEIVER / C HARGER C RADLE Charging Guidelines and Low Battery Indicators The scanner should be full y charged prior to being placed into service. Metrolog ic recommends that Bluetooth communication bet ween the scanner and the cradle be established first before charging. To charge the scanner, place the unit in to the cradl e ...
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19 T HE MI9535-5 XX R ECEIVER / C HARGER C RADLE Safety Precautions for Lithium Batteries • Do not place b atteries in fire or heat the batteries. • Do not store batteries near fire or other high temperature locations. • Do not store or carry batteries together with metal objects. • Do not expose batteries to water or allow the batteries to ...
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20 T HE MI9535-5 XX R ECEIVER / C HARGER C RADLE Communication Protocols The MI9535-5 xx crad le works as a receiver and a charger f or the MS9535. Receiver Once Bluetooth communication has been establish ed between the scanner and cradle, the cradle will act as a receiver for the barcode dat a transmitted from the scanner. The cradle then transmit ...
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21 S CANNER O PERATION Modes of Operation Auto-Trigger Mode z Auto Trigger, In-Stand z Auto-triggers while in the stand z Bar code is automatically decoded and tra nsmitted CodeGate Mode z CodeGate, Out-of-Stand z CodeGate activates when removed from the stand z Bar code data is transmitted when the button is presse d RangeGate The operation range ...
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22 S CANNER O PERATION Indicators Audible When the scanner is in operation, it provides audi ble feedback. T hese sounds indicate the status of the scanner . Eight settings are avail able for the tone of the beeper (normal, 6 alternate tones an d no tone). To change the tones, refer to the MetroSelect Single- Line Configuration Guide ( MLPN 00-0254 ...
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23 S CANNER O PERATION Indicators Visual The MS9535 has three LED indicat ors (blue, white and amber) locat ed on the head of the scanner. When the scanner is in operation, th e flashing or stationary activity of the LEDs indicates the stat us of the scanner and the current scan. Blue, White & Amber LEDs are off The scanner is not receiving p o ...
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Metrologic Instruments MS9535 - page 28
24 S CANNER O PERATION Indicators Visual Alternating Fla shing of Blue and White This indicates the scanner is in configuration mode. T wo razzberry tones indicate that an invali d bar code has been scanned while in this mode . If the scanner is in RangeGate active mode, this indic ates the SRAM of the scanner becomes full. If the scanner needs to ...
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Metrologic Instruments MS9535 - page 29
25 S CANNER O PERATION Indicators Failure Modes Flashing Blue a nd one Razzberry Tone This indicates the scanner has experience d a laser sub-system failure. Return the unit for repair to an authorized servic e center. Flashing Blue and White w ith Two Razzberry Tones This indicates the scanner has experi enced a scanning mechanism failure. Return ...
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26 S CANNER O PERATION Depth of Field by Bar Code Element Width* Minimum Bar Code Elemen t Width A B C D E F G H J K mm .13 .15 - - .19 - .25 .33 .53 - mils 5.2 5.7 - - 7.5 - 10 13 21 - Figure 12. Depth of Field by Bar Code Element W idth * All specifications are subj ect to change without notice. ...
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27 S CANNER O PERATION IR Activation Range Figure 13. IR Activation Range * All specifications are subj ect to change without notice. ...
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28 S CANNER O PERATION Cable Removal Before removing the cable from the scanner, Metrologic rec ommends that the power on the host device is off and the po wer supply has been disconn ected from the PowerLink cable 1. Locate the small ‘pin- hole’ on the bottom of the cradle near the cable. 2. Bend an ordinary paperclip into the shape shown abov ...
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29 T ROUBLESHOOTING G UIDE The following guide is for reference purpos es only. Contact a Metrologic representative at 1-800-ID-Metro or 1-800-43 6-3876 to preserve the limited warranty terms. Symptoms Possible Causes Solution The scanner has no LEDs, beeper or laser while seated in cradle. No power is being supplied from cradle to scanner. Check t ...
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Metrologic Instruments MS9535 - page 34
30 T ROUBLESHOOTING G UIDE Symptoms Possible Causes Solution The scanner emits 3 beeps on power up. A non-volatile RAM failure may have occurred. Contact a Metrologic customer service representat ive, if the unit will not hold the configuration. The scanner emits a continuous razz tone on power – up. A RAM or ROM failure may have occurred. Contac ...
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Metrologic Instruments MS9535 - page 35
31 T ROUBLESHOOTING G UIDE Symptoms Possible Causes Solution The scanner scans a bar code, but locks up after the first scan. The white LED stays on. The scanner is configured to support some form of host handshaking but is not receiving the signal. If the scanner is setup to support ACK/NAK, RTS/CTS, XON/XOFF or D/E, verify that the host cable and ...
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Metrologic Instruments MS9535 - page 36
32 T ROUBLESHOOTING G UIDE Symptoms Possible Causes Solution The scanner scans the bar code but there is no data. Make sure the scanner is configured for the appropriate mode. The scanner scans but the data is not correct. Make sure that the proper PC type AT, PS2 or XT is selected. Verify correct country code and data formatting are selected. Adju ...
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Metrologic Instruments MS9535 - page 37
33 D ESIGN S PECIFICATIONS Scanner and Cradle Specif ications Operational Light Source: Visible Laser Diode 650 nm ± 10 nm Laser Power: 0.96 mW (peak) Depth of Scan Field: 0 mm – 203 mm (0” – 8”) 0.330 mm (13 mil) bar code at default setting Scan Speed: 72 ± 2 scan lines per second Scan Pattern: Single scan line Minimum Bar Width: 0.127 m ...
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Metrologic Instruments MS9535 - page 38
34 D ESIGN S PECIFICATIONS Scanner and Cradle Specif ications Electrical Scanner: 5.2VDC ± 0.25V Input Voltage: Cradle: 5.0VDC ± 0.25V Cradle Power: 0.6 W Operating 1.15 W Scanner Power: Sleep 150 mW Operating 230 mA@5VDC Scanner Current: Sleep 30mA@ 5VDC Cradle Current: Cradle: 120 mA @ 5VDC DC Transformers: Class II; 5.0V @ 2A Battery Capacity ...
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Metrologic Instruments MS9535 - page 39
35 D EFAULT S ETTINGS - C OMMUNICATION P ARAMET ERS Many functions of the scanner and cradle ca n be “configured” – that is, enabled or disabled. The scanner and cradle are sh ipped from the factory configured to a set of default conditions. The default par ameter has an asterisk (*) in the charts on the following pages. If an asterisk is not ...
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Metrologic Instruments MS9535 - page 40
36 D EFAULT S ETTINGS - C OMMUNICATION P ARAMETERS Parameter Default RS232 Light Pen IBM 46XX KBW USB Mod 43 Check on Code 39 9 9 9 9 9 MSI-Plessey 10/10 Check Digit 9 9 9 9 9 MSI-Plessey Mod 10 Check Digit * 9 9 9 9 9 Paraf Supp ort ITF 9 9 9 9 9 ITF Symbol Le ngths Variable 9 9 9 9 9 Minimum Symbol Lengt h 3 9 9 9 9 9 Symbol Leng th Lock None 9 9 ...
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Metrologic Instruments MS9535 - page 41
37 D EFAULT S ETTINGS - C OMMUNICATION P ARAMETERS Parameter Default RS232 Light Pen IBM 46XX KBW USB Infinite Same sy mbol timeout 9 9 9 9 9 Inter-char acter delay Configurable in 1 msec steps (max 255 msecs ) 1 msecs 10 msecs in KBW 9 9 9 9 9 Number of sc an buffers ( m a x i m um ) 4 9 9 9 9 9 Transmit UPC-A check digit * 9 9 9 9 9 Transmit UPC- ...
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Metrologic Instruments MS9535 - page 42
38 D EFAULT S ETTINGS - C OMMUNICATION P ARAMETERS Parameter Default RS232 Light Pen IBM 46XX KBW USB UPC Prefix 9 9 9 UPC Suffix 9 9 9 Carriage Re turn * 9 9 9 Line Feed-Dis abled by default i n KBW * 9 9 9 Tab Prefix 9 9 9 Tab Suffix 9 9 9 “DE” Disabl e Command 9 “FL” Laser 9 Enable Comman d 9 DTR Handsha king support 9 RTS/CTS Handshakin ...
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Metrologic Instruments MS9535 - page 43
39 D EFAULT S ETTINGS - C OMMUNICATION P ARAMET ERS Parameter Default RS232 Light Pen IBM 46XX KBW USB † Code Selects with Configur able Code Length Locks 3 avail 9 9 9 9 9 Configurable P refix characters 10 avail 9 9 9 Suffix chara cters 10 avail 9 9 9 Prefixes for I ndividual Code types 9 9 9 Editing 9 9 9 9 9 Inter Scan-C ode delay Configur ab ...
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Metrologic Instruments MS9535 - page 44
40 U PGRADING THE F LASH ROM F IRMWARE The MetroSet 2 program also allows the user of a Metrologic scanner to quickly upgrade to a new or custom version of soft ware. It requires the use of a personal computer running under Windo ws 95 or greater and the use of a communication port. The user merely connects the scanner’s cradle to a communication ...
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Metrologic Instruments MS9535 - page 45
41 C RADLE AND C ABLE T ERMINATIONS Cradle Pinout Connections There are interface and p ower ports lo cated on the bottom of each MI953 5-5 xx cradle. The number of ports and t ype of connection varies by cradle model and the interface required. The following charts provide the pino ut information for the different cradle models and interfaces ava ...
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Metrologic Instruments MS9535 - page 46
42 C RADLE AND C ABLE T ERMINA TIONS Cradle Pinout Connections MI9535-538 Low Speed USB Port 10-Pin, RJ45 Pin Function 1 Ground 2 RS232 T ransmit Output 3 RS232 Rece ive Input 4 RTS Output 5 CTS Input 6 Reserved 7 Reserved 8 Reserved 9 Reserved 10 Shield Ground USB Type B Pin Function 1 VCC 2 D- 3 D+ 4 Ground Figure 18. Cradle MI9535-538 MI9535D540 ...
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Metrologic Instruments MS9535 - page 47
43 C RADLE AND C ABLE T ERMINA TIONS Cradle Pinout Connections MI9535C540 Full Speed USB 10-Pin, RJ45 Pin Function 1 Ground 2 RS232 T ransmit Output 3 RS232 Rece ive Input 4 RTS Output 5 CTS Input 6 D+ 7 USB +5V 8 D- 9 Reserved 10 Shield Ground Figure 20. Cradle MI9535C540 ...
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Metrologic Instruments MS9535 - page 48
44 C RADLE AND C ABLE T ERMINA TIONS Cable Connector Configurations (Host End) RS232/Light Pen Cable MLPN 54-54000x-N Pin Function 1 Shield Ground 2 RS232 T ransmit Output 3 RS232 Rece ive Input 4 DT R Input/Light Pen Source 5 Po wer/Signal Ground 6 Light Pen Data 7 CTS Input 8 RTS Output 9 +5VDC 9-Pin D-Type Connector USB Cable MLPN 52 -52828x Pin ...
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Metrologic Instruments MS9535 - page 49
45 C RADLE AND C ABLE T ERMINA TIONS Cable Connector Configurations Full Speed USB Cable with power from Register MLPN 54 -54073x Pin Function 1 +5VDC 2 D- 3 D+ 4 Ground 5 Ground 6 +12V 7 +12V 8 Ground USB A Plus Power Type Connector Full Speed USB Cable with external Pow er Supply MLPN 54 -54200x-N Pin Function 1 +5VDC 2 D- 3 D+ 4 Ground USB A Plu ...
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Metrologic Instruments MS9535 - page 50
46 C RADLE AND C ABLE T ERMINATIONS Cable Connector Configurations Keyboard Wedge Po werLink Cable 54-54002 x -3 Pin Function 1 Keyboard Clock 2 Keyboard Data 3 No Connect 4 Power Ground 5 +5 Volts DC 5-Pin DIN, Female Pin Function 1 PC Data 2 No Connect 3 Power Ground 4 +5 Volts DC 5 PC Clock 6 No Connect 6-Pin DIN, Male Metrologic will supply an ...
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Metrologic Instruments MS9535 - page 51
47 R EGULATORY C OMPLIAN CE Safety ITE Equipment IEC 60950-1, EN 60950-1 Laser Laser Class 1: IEC 60825-1:1993+A1+A2, EN 60825-1:1994+A1+A2 Caution Use of controls or adjustments or performan ce of procedures other t han those specified herein may result in hazardous laser light exposure. Under no circumstances should the customer attempt to servic ...
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Metrologic Instruments MS9535 - page 52
48 R EGULATORY C OMPLIAN CE EMC Emissions FCC Part 15, ICES-003, CISPR 22, EN 55022, EN300 328 V1.6. 1, EN301 489-17 V1.2.1 Immunity CISPR 24, EN 55024 Changes or modifications not expressly approved by the party respo nsible for compliance could void the user’s authority to operate the equipment. Class A Devices This equipment has been tested an ...
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Metrologic Instruments MS9535 - page 53
49 R EGULATORY C OMPLIAN CE EMC Changes or modifications not expressly approved by the party respo nsible for compliance could void the user’s authority to operate the equipment. Class B Devices This device compli es with Part 15 of the FCC Ru les. Operation i s subject to the following two conditions: (1) This device may not cause harmful interf ...
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Metrologic Instruments MS9535 - page 54
50 L IMITED W ARRANTY The MS9535 VoyagerBT ® scanners are manufactured by Metrologic at its Blackwood, New Jersey, U.S.A facility and its Suzhou, China facility. The MS9535 VoyagerBT scanners have a two (2) year limited warranty from the date of manufacture. Metrologic warrants and represents that all MS9535 VoyagerBT scanners are free of all defe ...
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Metrologic Instruments MS9535 - page 55
51 P ATENTS For patent information, please refer to www.honeywellaidc.com/patents . ...
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52 I NDEX A AC .................................. see power accessories ............................... 2, 3 address bar code ......... 5, 15, 16, 17 amber LED .................. see indicator authentic ate ................................. 39 B battery ................. 18, 19, 20, 33, 34 beep ............................ see indicator blue LE D.. ...
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Metrologic Instruments MS9535 - page 57
53 I NDEX pin-ho le........................................ 28 pinout .................................... 41– 46 power..................... 3, 18, 19, 33, 34 R range ................... 21, 26, 27, 34, 35 RangeGate ............................ 21, 39 razzberry tone ............. see indicator receiv er........................... see cradle repai ...
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Metrologic Instruments MS9535 - page 60
November 2006 Version 0 1 Printed in the USA 7 0 -7 9 0 0 4 F ...
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