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Vermont Casting A052041 - page 1
F O R Y O U R S A F E T Y I f y o u sm e l l g a s: 1 S h u t o g a s to th e a p p l i a n c e . 2 E x t i n g u i sh a n y o p e n a m e . 3 O p e n l i d . 4 I f o d or c on t i n u e s, i m m e d i a te l y c a l l y o u r g a s su p p l i e r o r r e d e p a r tm e n t . F O R Y O U R SA F E TY 1 D o n o t st o r e or u se g a so l ...
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Vermont Casting A052041 - page 2
T able of Contents Page Number Chapter One - INSTALLATION 4 Necessary Information 4 Choosing a Safe Location 4 Portable L.P. Gas Grills 5 - 7 Important Features of the Series 4000 LP Gas Grill 8 L.P. Gas Dealer Instructions 9 Chapter Two - ASSEMBL Y INSTRUCTIONS 10 Identifying Parts 11 Attach Pillar to Grill Bottom 12 - 13 Assemble Base to Pillar 1 ...
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Vermont Casting A052041 - page 3
The gas fuel used by this product is highly flammable and must be used in a responsible and cautious manner . It is your responsibility to assemble, operate, and maintain your gas barbecue grill properly . If these instructions are ignored, there is a possibility of a hazardous fire or explosion which could result in proper- ty damage, physical inj ...
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Vermont Casting A052041 - page 4
• The ventilation openings of the cylinder enclosure must be kept free and clear from other debris. 6. Do Not store a spare L.P. gas cylinder under or near this appliance. • Do not store an L.P. cylinder in a build- ing, garage or any other enclosed area. Instead, store the cylinder outdoors in a well ventilated area, away from people and out o ...
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Vermont Casting A052041 - page 5
2. The system has a thermal element that will shut off the flow of gas between 240° F and 300° F . 3. The system has a flow-limiting device which when activated, will limit the flow of gas to 10 cubic feet per hour . 4. The pressure regulator and hose assem- bly provided is factory set at an outlet pres- sure of 11 inches water column (.4 lb. per ...
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Vermont Casting A052041 - page 6
L.P. GAS CYLINDER SPECIFICATIONS Any L.P. gas-supply cylinder used with this grill must be approximately 12 inches diameter and 18 inches high. The maxi- mum fuel capacity must be 20 pounds of propane. Full-cylinder weight should be approximately 38 pounds (43.7 lbs. nominal water capacity). The L.P. cylinder must have a shut-off valve terminating ...
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Vermont Casting A052041 - page 7
8 Rear view of Series A052041 grill with the heat shield, gaskets, collar assembly. HEA T SHIELD, GASKETS AND COLLAR W ARNING! Do not remove the heat shield, gaskets, collar assembly from the grill bottom. Operating this grill without the heat shield, gaskets, collar assembly attached to the grill bottom would result in a hazardous situation which ...
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Vermont Casting A052041 - page 8
Filling a Type 1 Cylinder Valve Example A: shows a CGA-510 POL fitting. Example B: shows using a Type 1 POL fitting. When using a cylinder exchange, be sure the exchanged cylinder is a T ype 1 cylinder; a 510 POL cylinder will not fit a T ype 1 regulator . F ILLING AND P URGING T YPE 1 L.P. G AS C YLINDERS DANGER! Purging and filling of L.P. Gas cy ...
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Vermont Casting A052041 - page 9
Assembly Instructions Chapter 2 Getting Star ted 1. Please follow the steps in the order that they are presented. 2. Assemble the grill where you plan to use it. 3. Y ou may want to place an old towel or cloth at the assembly site to prevent nuts and bolts from becoming lost. 4. Have a friend help. An assistant can make the assembly easier by holdi ...
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Vermont Casting A052041 - page 10
A ssembly Instructions • Identify the G r ill Parts warming rack (1) cooking grid (1) ceramic briquettes ( 1 package ) rock grate (1) left side table (1) right side table (1) base (1) master hardware bag (1) consisting of: (1) "A" bag (1) "B" bag (1) "C" bag (1) "D" bag 11 handle (1) handle standoff (2) gri ...
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Vermont Casting A052041 - page 11
HINT: For the first portion of the assembly you will be assembling the grill bottom, pillar and base up- side-down. 1. Position the grill bottom casting upside down so that the heat collar assembly is upward. 2. W orking from the back (open) side of the pillar, set the pillar upside down onto the collar assembly . 3. Locate the holes in the pillar ...
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Vermont Casting A052041 - page 12
back hinge strut pillar bottom grill bottom back gas control valve ends fuel supply hose w/ regulator burner venturi tubes collar 13 ...
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Vermont Casting A052041 - page 13
1. Lock the pre-assembled casters on base by pushing down on the latch. 2. Set the base upside-down on onto the pillar bottom as shown on the adjacent page, aligning holes in base with holes in pillar . 3. Insert six bolts through the holes in the pillar and base. Thread the locking hex nuts onto bolts. T ighten with a wrench and a flat- head screw ...
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Vermont Casting A052041 - page 14
15 ignitor unit base back top pillar black lead wires heat shield bottom casting back ...
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Vermont Casting A052041 - page 15
1 Now with the help of an assistant carefully turn the grill assembly right-side-up. 2. IMPORTANT : Inspect beneath the grill bottom to check that the control-valve ends are still inside the burner venturi tubes. The valve ends must always be inside the burner tubes for the grill to safely operate. grill bottom as shown from below back. No tools ne ...
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Vermont Casting A052041 - page 16
17 A TTENTION PRODUCT ASSEMBLER: Install the X-brace retainer wire across the back of the pillar for warranty validation. 3. Position the wire ends “A” and “B” firmly into the pillar corners behind the bolt heads and against the base. (See Lower Detail.) 4. Complete the installation by snapping bent ends “C” and “D” into the two hol ...
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Vermont Casting A052041 - page 17
Locate these parts: 18 tools needed: 3/8" open-end wrench 7/16" open-end wrench A ssembly Instructions • Install the Side T ables. 1/4-20 x 3/4” bolt ( 8 ) Use hardware bag “C”: 1/4-20 hex nut ( 8 ) right side table assembly ( 1 ) 1. Insert four 3 /4" bolts through holes in the support brackets of the right side table assembl ...
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Vermont Casting A052041 - page 18
19 3. Insert four 3 /4" bolts through holes in the support brackets of the left side table assembly . 4. Attach the left side table to the four holes located in the left side of the grill bottom using the locking hex nuts provided. HINT: Preformed hooks included on the right side table assembly may be used to keep cooking utensils (not include ...
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Vermont Casting A052041 - page 19
20 A ssembly Instructions • Assemble the G rill Lid tools needed: 7/16" open-end wrench flat-blade screwdriver handle standoff ( 2 ) handle ( 1 ) 1. Position the back of the lid so that the rear holes are in line with the hinge struts on the back of the grill bottom. 2. Gently set the grill lid onto the grill bottom. hairpin ( 2 ) use hardwa ...
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Vermont Casting A052041 - page 20
7. Raise the lid to attach the front handle. 8. Attach a handle standoff to the front of the grill lid, as shown. 9. Insert one end of the handle into the hole of the standoff. 10.Place other standoff onto handle and while holding the handle in place assem- ble the opposite standoff to the lid in the same manner . 3. Hold the lid to align the hinge ...
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Vermont Casting A052041 - page 21
rock grate ( 1 ) No tools are needed. A ssembly Instructions • Installing the In ternal G rill Parts . 22 ceramic briquettes ( 1 box ) warming rack ( 1 ) 1. Place the single rock grate into the grill bottom. cooking grid ( 1 ) 2. Open the package containing the ceramic briquettes and place them on the rockgrate. Locate these parts: ...
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Vermont Casting A052041 - page 22
3. It is important to properly arrange all the ceramic briquettes onto the rock grate to allow for good air flow during use. NOTICE THE SPACING: The proper amount of briquettes are supplied and there is no need to add more. Some space between the briquettes is necessary. 4. Set the porcelain coated cooking grid on the front and back ledges formed i ...
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Vermont Casting A052041 - page 23
Replacement parts are available direct from our warehouse. Some components are not available preassembled and may be ordered separately. For convenience, the following parts list is provided along with a representation of the items listed. Charges for replacement parts and shipping may apply . For warranty replacements, proof of own- ership and dat ...
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Vermont Casting A052041 - page 24
35 Base Assembly Breakdown of P r eassembled Components Pillar Assembly Bottom/Burner Assembly Side T able Assemblies 1 Base Assembly consisting of: 1 Base SF AH000402 2 Locking Caster AH000303 2 Caster AH000305 quantity description part number 1 Bottom/Burner Assembly consisting of: 1 Cast Iron Burner AZ001505 1 V enturi T ube w/gasket AZ000507 8 ...
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