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Kenmore 16238 - page 1
Assembly and Operation ® Liquid Propane Gas Grill Model No. 16238 @ @ I// THIS GRILL IS FOR OUTDOOR USE ONLY CAUTION Read and follow all Safety Statements, Assembly instructions, and Use and Care Manual Directions before attempting to assemble and cook. CAUTION Some parts may contain sharp edges, wear protective gloves if necessary. I Failure to f ...
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Kenmore 16238 - page 2
Warranty ......................................................... 2 Safety. ............................................................. 2 Caring for your equipment .............................. 3 Hardware ........................................................ 6 Assembly. .................................................. 7-24 Operation ...... ...
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Kenmore 16238 - page 3
1 For residential use only. Do not use forl commercial cooking, I CARBON MONOXIDE HAZARD Combustion byproducts include carbon monoxide which has no odor and can cause serious injury or death. Never use inside homes, vehicles or tents. Call Grill Service Center For Help And Parts If you have questions or need assistance during assembly, please call ...
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Kenmore 16238 - page 4
L.P. GAS CYLINDER Gas cylinders manufactured today have mechanisms to provide worry free grilling year round: Q.C.C.I or Type 1-Quick Connect Coupling Valve, ensure fast tank hook-ups requiring only hand tightening. The redundant valve system inhibits the flow of gas to the burner if the connection is not correct. O.RD. or Overfill Protection Devic ...
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Kenmore 16238 - page 5
2. TRANSPORTATION AND STORAGE: WARNING: Although it is safe when used properly, careless handling of the propane gas cylinder could result in fire, explosion, and/or serious injury. PROPANE GAS IS HEAVIER THAN AIR, AND WILL COLLECT IN LOW AREAS, INCREASING THE ABOVE RISKS THEREFORE: • ALWAYS use the cylinder cap provided with your cylinder whenev ...
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Kenmore 16238 - page 6
bJ J #2 Phillips Screwdriver (! piece) : r_._ illivc#_._ ii & #8-32 x 3/8 Tapping Screw (2 pieces) & #10 x 1F2 Phillips Screw (24 pieces) Master Bagpack i i i i i i i i i i i i i i i i i i i i i i i i m 1/4" - 20 X 2" Carriage Bolt (8 pieces) [ #6-32 Wing Nut (Overlay) (2 pieces) Upper Tank Bracket (Tank) (! piece) 1/4" - 20 ...
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Kenmore 16238 - page 7
I'l No Tank Bracket % / Left hand leg assembly Tank Bracket Right hand leg assembly Notch Caster Plug FIG. "A" 1. Turn leg assembly upside down as shown and insert caster plug. Make sure caster plug tab is in line with notch in leg. (SEE FIG "A") 2. Turn leg assembly over and tap on a hard surface until the caster plugs are ...
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Kenmore 16238 - page 8
5. Position left hand leg assembly as shown with console mounting tab facing up. Place non-tank side of bottom pan over bottom support. Attach bottom pan with 1/4"-20 x 1/2" carriage bolt (Black) and wing nut (Black). Console mounting tab facing up. Bottom Pan Bottom Su Tank opening on right side. 6. Position right hand leg assembly as sh ...
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Kenmore 16238 - page 9
7. Position side panels over legs and slide up into position. Bottom flange of side panel hooks over bottom support. Push against leg assembly Then slide up into position ...
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Kenmore 16238 - page 10
Your Home For repair-in your home -of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories and owner's manuals that you need to do-it-yourself. For Sears professional installation of home appliances and items like garage door ...
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Kenmore 16238 - page 11
10. Position console/valve assembly over tabs as shown. Locate Console on tabs as shown. (Right side shown) Note: Check wires from switch harness to ensure that they are not against any sharp surfaces. 11 ...
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Kenmore 16238 - page 12
11. Assemble shelf support brackets by sliding shelf bracket (A) and Shelf bracket (B) together while paying close attention to hole alignment, and attach the two with (2) #10 x 1/2" screws. Repeat for second set. 12. After joining shelf bracket (A) and (B), align holes along bottom flange of brackets with corresponding holes along top edge of ...
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Kenmore 16238 - page 13
14. Position left side shelf over shelf mounting brackets 15. To begin installation be sure to align large shelf (holes) with the small holes in the shelf bracket assembly. Insert (2) #10 x 1/2" Truss head screws (phillips drive) into largest hole on outside rear corner of shelf carefully aligning with small hole in shelf mounting bracket. Rep ...
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Kenmore 16238 - page 14
? 18. Attach side burner lid handle, side burner lid and burner tray. 19. First begin by attaching side burner lid handle to side burner lid using (2) #10 x 112" screws. ? ? I I i ? I I FIG "B" 21. Third, attach side burner lid using (2) #10 Shoulder Screws, then insert side burner into slot as shown, insert threaded stud on bottom o ...
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Kenmore 16238 - page 15
Front View Rear View Front View 22. Attach side burner assemblies using shelf mounting procedures as previously described. (Steps 14 & 15) 23. After attaching side burner base assembly to shelf mounting brackets insert side burner valve into burner tube of side burner as shown. #10 x 1/2 Phillips Screws ! I I I I I I I € ! I I ! I I I I I I I ...
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Kenmore 16238 - page 16
Attach side burner valve andbezel using (2) #8 x 3/8 tapping screws as shown. Insert side burner knob. #8 x 3/8 _, Tapping Screws J Knob Front View 25. Position base casting down over 1/4"-20 studs and secure in place with two 1/4"-20 large body wing nuts. I 16 & #8-32 x 3/8 Tapping Screw %q 1/4"-20 Large Body Wing Nut ...
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Kenmore 16238 - page 17
26. Position bottom cross lighter assembly as shown, being sure to feed ignitor wires through the front holes in the bottom of the base casting. Bottom cross-lighter just "lays" loose at this stage of the assembly. NOTE: Cross lighter top and cross lighter bottom assembly come packaged togetherwith the grill burners. These parts should be ...
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Kenmore 16238 - page 18
27. Install burners by feeding burner though slotin thebase casting and guiding burner tube over orifice in valve, see illustration below. Secure burners with three 1/4"-20 x 3/4" carriage bolts and 1/4"-20 Knurl nuts. Burner Tube Orifice Burner tube must fit over valve orifice as shown. 1/4" - 20 X 3/4" Carriage Bolt Q 1/4 ...
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Kenmore 16238 - page 19
28. Install three cross lighter spacers over threaded studs in bottom cross lighter, then install cross lighter top plate. Secure with three #10-24 wingnuts. Tabs in cross lighter top must fit into "grooves" on top of burners as shown in illustration below. #10-24 Wine Cross Lighter Spacer / IMPORTANT Tabs in cross lighter top fit into ...
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Kenmore 16238 - page 20
29. Install Heat Distribution Plate by placing in position so thatthe sixsupports rest on the six ribs in the base casting. Suppo_ I I I I I I Rib in Base Casting 20 ...
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Kenmore 16238 - page 21
30. Install Lid,Overlay, Handle, Cooking Grid, Warming Rack, Hinge Clip, andLogo. Install lid before installing overlay, logo, and temperature gauge. 1. Install lidandhinge clipas shown. 2. Place overlay on top of lid 3. Attach logo NOTE: Tighten wing nuts securely.(Do not overtighten) 4. Secure overlay with (2) # 6 wingnuts. 5. Install temperature ...
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Kenmore 16238 - page 22
31. Install grease tray from rear of grill by sliding grease tray in on support rails until the frontof the traydrops down over the front of thesupport rails. o oll 22 ...
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Kenmore 16238 - page 23
32. Attach the two wires from the cross lighter and the two wires from the side burner to any of the four small terminals on ignitor module as shown. Next, Attach the two wires from console assembly to the two large terminals on ignitor module as shown. I0nitorModule (2) Large Terminals Important: Be sure to attach wires correctly to terminals. Cor ...
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Kenmore 16238 - page 24
35. Place tank into hole located in bottom plate. Insert Tank Bracket into Slot and rotate it 90 Degrees. Slide bracket down over tank ring to hold tank in place, 36. Connect regulator withtank valve. Be surethat hose assembly does not contact the base casting or any other parts which will gethot. 24 ...
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Kenmore 16238 - page 25
Warning: Before proceeding with the following steps, ensure you have read the L.P. Gas Cylinder hose and Regulator sections of this Assembly and Operation Manual. Follow all directions under L.R Gas Cylinder filling section of this manual. LIGHTING Prior to lighting your grill, visually check all hoses Middle Burner before each use for nicks, crack ...
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Kenmore 16238 - page 26
BREAKING IN YOUR GRILL Before cooking on your gas grill for the first time, you should "break it in" by operating it for a short period of time without any food. To "break in" your grill light the grill following the lighting instructions as outlined on the console decal or in this manual. (see page 25). Close the lid and keep t ...
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Kenmore 16238 - page 27
To keep your grill working at its peak efficiency as well as contribute to the safe operation of this unit, perform all of the operations below at least once a year -- preferably at the start of each cooking season. PERFORM A LEAK TEST A leak test ensures that there are no gas leaks prior to lighting your grill. WHEN A LEAK TEST MUST BE PERFORMED: ...
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Kenmore 16238 - page 28
It is possible that very small insects could make webs or nest in the venturi tubes. This will partially or completely block the flow of gas through the venturi and is indicated by a smoky yellow flame, and/or a burner that is difficult or impossible to light. Ultimately, it may cause the gas to burn outside the venturis, which can cause a fire res ...
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Kenmore 16238 - page 29
Kenmore Propane Gas Grill REF # 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 41. 42. 43. 44. 45. 46. 47. 48. 49. 50. 51. 52. 53. 54. 55. 56. 57. 58. 59. 60. 61. 62. 63. 64. PART # SP5051-26 SM5006-1L SP5002-30 SP5028-19 SP5003-16 SP5029-19 SP50 ...
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Kenmore 16238 - page 30
Kenmore Propane Gas Grill :_i.4 :Jlie] J] :1JlvA I :W / 30 ...
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Kenmore 16238 - page 31
1. Burners will not light. Out of propane? Is venturi properly seated over orifice? Inspect both venturis and burner holes for obstructions. Check ignition spark, ts cylinder valve turned on? Regulator assembly not fully tightened to cylinder valve? If you have electronic ignitor, is the battery good? 2. Flame burns out on Has grill been sufficient ...
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Kenmore 16238 - page 32
Your Home For repair-in your home -of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories and owner's manuals that you need to do-it-yourself. For Sears professional installation of home appliances and items like garage door ...
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