Manuel d’utilisation Follett HCE1000W

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  • Follett HCE1000W - page 1

    HCE1000A, HCE1000W 50Hz Icemaker s 801 Church Lane • Easton, P A 18040, USA T oll free (800) 523-9361 • (610) 252-7301 F ax (610) 250-0696 • www .follettice.com Following installation, please forwar d this man ual to the appr opriate operations person. Operation and Ser vice Manual After Serial Number C20000 Order par ts online www .f olletti ...

  • Follett HCE1000W - page 2

    2 Follett Corporation Equipment Return P olicy Follett equipment ma y be returned for credit under the f ollowing conditions: 1. The equipment is new and unused. 2. A return author ization number has been issued b y customer service within 30 days after shipment. 3. Follett receiv es the equipment at the f actor y in Easton, P A within 30 da ys aft ...

  • Follett HCE1000W - page 3

    3 W elcome to Follett Corporation Specifications Operation Cleaning W eekly e xterior care Monthly condenser cleaning Semi-annual e vaporator cleaning Service Icemaker operation W ater system Electrical system Normal control board operation T est points Time dela y and self-flushing jumpers Error faults Hard error Soft errors Rela y output indicati ...

  • Follett HCE1000W - page 4

    4 W elcome to Follett F ollett equipment enjo ys a well-deser v ed reputation for e xcellent perf or mance, long-term reliability and outstanding after-the-sale suppor t. T o ensure that this equipment delivers the same degree of service, we ask that you re view the installation manual (pro vided as a separate document) bef ore beginning to install ...

  • Follett HCE1000W - page 5

    5 Specifications Electrical Each icemaker requires its o wn separate circuit with electrical disconnect within 10 ft (6m). Equipment ground required. Standard electrical – 220-240/50/1 Maximum icemak er fuse – 15 amps Amperage – 11 amps Maximum pow er – 3600 watts Climatic class – N 6 ft (2m) cord provided on icemak er CA UTION • Plug m ...

  • Follett HCE1000W - page 6

    6 Dimensions and c learances Entire front of icemaker m ust be clear of obstructions/connections to allow remov al. 1" (26mm) clearance abov e icemaker f or ser vice. 1" (26mm) minimum clearance on sides . The intake and e xhaust air grilles must provide at least 150 sq in (968 sq cm) of open area. Air-cooled model HCE1000A icemakers – ...

  • Follett HCE1000W - page 7

    7 Operation Cleaning and preventive maintenance (all models) Note: Do not use bleach to sanitiz e or clean the icemaker . Preventive maintenance P eriodic cleaning of Follett’ s icemaker system is required to ensure peak perf or mance and delivery of clean, sanitar y ice. The recommended cleaning procedures that follo w should be performed at lea ...

  • Follett HCE1000W - page 8

    8 2. Mix 1 gallon (3.8L) 120˚F (49˚C) w ater and 7 ounces (198g) (one 7 ounce pack et of Follett Saf eCLEAN ice machine cleaner , par t# 00132001). Locate cleaning cup . Fill until HI W A TER light comes on (Fig. 2). Note: Do not use bleach to sanitize or clean the icemaker . HI W A TER Fig. 2 12 Fig. 3 LO W A TER N A E L C Fig. 4 3. Replace co v ...

  • Follett HCE1000W - page 9

    9 HI W A TER Fig. 5 12 Fig. 6 Fig. 7 5. Mix 1 gallon 120˚F (49˚C) w ater and 1.6 ounces (48ml) NU-CALGON IMS-II SANITIZER. Fill until HI W A TER light comes on (Fig. 5). Note: Do not use bleach to sanitize or clean the icemaker . 6. Replace co ver on cleaning cup . W ait until machine restar ts. Machine will sanitize, then flush 3 times in appro ...

  • Follett HCE1000W - page 10

    10 Fig. 8 1 2 3 16" (407mm) Fig. 9 Fig. 10 8. Disconnect coupling as sho wn (Fig. 8). 9. Using disposab le f ood ser vice grade glo ves, inser t dr y Sani-Sponge™ (kit par t# 00132068). Ne xt, inser t Sani-Sponge soaked in Nu-Calgon IMS-II sanitizer solution. Push both Sani-Sponges down ice transport tube with supplied pusher tube (Fig. 9). ...

  • Follett HCE1000W - page 11

    11 Fig. 11 Fig. 12 11. Reconnect coupling. Press power s witch ON. Ice pushes Sani-Sponges through tube (Fig. 11). 12. Place a sanitary (2 gallon or larger) container in bin or dispenser to collect Sani-Sponges and ice f or 10 minutes. Collect 5.5 lbs of ice from unit. Discard ice and Sani-Sponges (Fig. 12). ...

  • Follett HCE1000W - page 12

    12 Service Icemaker operation (all models) F ollett’ s icemaker consists of fiv e distinct functional systems cov ered in detail as follows: • W ater system • Electrical control system • Mechanical assemb ly • Refrigeration system • Bin full The Horizon icemaker overview The F ollett Horizon icemaker uses a horizontal, cylindrical e vap ...

  • Follett HCE1000W - page 13

    W ater level diagram 13 W ater system The water le vel in the e vaporator is controlled b y a f eed solenoid and le vel detecting sensors . Ref erencing the diagram belo w , water sensing rods e xtend down into the reser v oir at the end of the e vapor ator assembly . The system works via electrical conductivity as follows: One of the longest probe ...

  • Follett HCE1000W - page 14

    14 Electrical system Normal control boar d operation The PC board indicator lights provide all the inf or mation necessar y to determine the machine's status. Green indicator lights generally represent “go” or normal operation; Y ello w indicators represent nor mal off conditions; Red indicators generally represent alarm conditions, some o ...

  • Follett HCE1000W - page 15

    15 T est points: The Horizon PC board incor porates on-board test points that can be used to determine various electrical outputs. The test point holes allow a standard probe to be inser ted for quic k voltage measurement. F or 208-230 systems, use TP-4 (L2) as the common for testing outputs f or solenoids, motors, etc. Error faults: The Horizon PC ...

  • Follett HCE1000W - page 16

    16 00123232R10 801 CHURCH LANE EAST ON, P A 18040, USA 800-523-9361 OR 610-252-7301 FOR SER VICE CALL: ON THE WEB: www .follettice.com LE LE 2 LOW NORM 6 HIGH NORM LE 3 COM LE 4 ALARM LE LOW 7 LE 8 CLOG DRAIN COM W A TER LEVEL OUT (light on) -V (3 WIRE) +V RETURN (CONT ACT CLOSURE) BIN FULL S3 CLEAN MOM S2 PURGE MAINT OR INPUT 2 1 2 3 4 J51 RED / G ...

  • Follett HCE1000W - page 17

    17 Compressor data Compressor current draw at 230 V A C Air-cooled Ambient air temp . 60˚F/16˚C 70˚F/21˚C 80˚F/27˚C 90˚F/32˚C 100˚F/38˚C 7.1 7.5 7.8 7.8 8.1 W ater-cooled Condenser water temp 50˚F/10˚C 60˚F/16˚C 70˚F/21˚C 80˚F/27˚C 90˚F/32˚C 7.0 7.0 7.4 6.7 8.0 Locked r otor amps 54 Gearmotor data Brother Gearmotor current 2.8A ...

  • Follett HCE1000W - page 18

    18 Mechanical system Evaporator disassemb ly 1. Press PURGE b utton to purge ev aporator , and then turn power OFF . 2. Unscre w and remove stream divider as sho wn. 3. Unplug and remo v e gear motor as shown. 4. Remo v e all traces of petrol-gel from the auger shaft. Fig. 13 Fig. 14 Fig. 15 5. Unscre w and disconnect transpor t tube from louvered ...

  • Follett HCE1000W - page 19

    19 Fig. 16 8. Loosen n ut on V -band clamp and remove . 9. Remo v e V -band clamp from front of ev aporator . 10. Remove main housing as sho wn. Fig. 17 11. Remove and discard mating ring and seal. 12. Carefully remo ve auger . ...

  • Follett HCE1000W - page 20

    20 Lube with soap touch Do not Cardboard disc Fig. 19 3. Press ne w mating r ing into main housing as shown. 4. Lube the shaft with liquid soap in the area sho wn and slip on seal and spring. Note: Do not touch the sealing surf aces. Use cardboard disk to install. Fig. 20 5. Reinstall main housing as shown. Fig. 18 Evaporator reassemb ly 1. Remo v ...

  • Follett HCE1000W - page 21

    21 Fig. 22 11. Reconnect transpor t tube to louvered docking assemb ly . 12. Plug sensor in at the electr ical bo x. 13. Reconnect vent tube to the shuttle housing as shown. Apply petrol-gel Fig. 23 14. Apply a light coat of petrol-gel compound to the auger shaft. 15. Install gear motor , making sure that insulation is properly seated between gear ...

  • Follett HCE1000W - page 22

    22 Fig. 25 20. Remove bolt and reinstall the w asher and bolt. Place retainer ov er bolt and secure with nut and washer . Apply petrol-gel Fig. 26 21. Lubr icate body of stream div er ter with petrol-gel and reinstall. 22. Plug gear motor power cord into electrical bo x. Fig. 24 17. Inser t a bolt into the auger shaft and finger tighten. 18. Using ...

  • Follett HCE1000W - page 23

    23 High pressure vapor high side refrigeration line run filter dryer thermostatic expansion valv e high side service por t low side service por t condenser heat exchanger low side refrigeration line run compressor High pressure liquid Low pressure liquid Low pressure v apor Refrigeration system diagram Air temperature Air-cooled condenser s 60˚F/1 ...

  • Follett HCE1000W - page 24

    24 Refrigeration charge All ser vice on refrigeration systems must be perf or med in accordance with all feder al, state and local laws . It is the responsibility of the technician to ensure that these requirements are met. Recharging icemaker to other than f actor y specifications will v oid the warranty . R404A icemaker char ge specifications Mod ...

  • Follett HCE1000W - page 25

    25 “Bin full” detection system The F ollett Horizon icemaker incorporates a unique “bin full” detection system that consists of the shuttle and actuator . The shuttle incor porates a flag and sensor . Referencing the figure belo w , the nor mal running position of the flag is down, out of the sensor . When the bin fills to the top and ice c ...

  • Follett HCE1000W - page 26

    26 T roub leshooting Please see “Ser vice” section for a description of each function. 1. Ice machine is in running condition but not making ice . 2. The CPU is not flashing. 3. Machine in TIME DELA Y without full bin. 4. Ice machine is not making ice . Lock ed in PURGE. 5. Ice machine is not making ice . HI AMPS. 6. Ice machine is not making i ...

  • Follett HCE1000W - page 27

    27 7. Ice machine is not making ice . Drain clog. 8. Ice machine is making ice . Excessive w ater in bin or coming into bin from transpor t tube. 9. Ice machine is not making ice . Lo water . 1. Remov e kink or bloc kage from drain hose. 2. Re-route floor drain. 3. Clean area around drain sensor and/or replace Drain solenoid v alv e. 1. Clean or re ...

  • Follett HCE1000W - page 28

    28 Replacement par ts Evaporator assemb ly Order parts online www .follettice.com 8 9 12 11 10 37 28 39 40 23 34 38 41 33 29 35 17 18 18 31 30 26 23 24 25 24 24 27 23 36 32 23 13 14 15 16 1 3 19 17 23 28 18 5 20 21 22 7 2 4 6 ...

  • Follett HCE1000W - page 29

    29 Reference # Description P art # 1 T ube, ice transpor t, molded 00130666 2 Shuttle assembly (includes 00115600 & 0013066) 00130815 3 Switch, optical 00130849 4 Compression nozzle 00115774 5 Elbow , water 00134502 6 Gasket, shuttle 00115600 7 Stream divider 00142513 8 A uger bolt 00116988 9 W asher 00161513 10 Retainer , auger bolt 00161366 1 ...

  • Follett HCE1000W - page 30

    Air-cooled assemb ly 30 Order parts online www .follettice.com 12 11 5 13 14 15 6 4 1 2 3 8 7 10 9 ...

  • Follett HCE1000W - page 31

    31 Reference # Description P art # 1 Condenser (includes 00130922) 00130914 2 Shroud, condenser 00130922 3 F an motor assembly 00130930 4 Electrical box suppor t 00156035 5 Cut-out, high pressure saf ety 00117077 6 Insulation, bulb , TXV 00106534 7 Drier 502724 8 V alve, e xpansion, ther mal (includes 502830 and 00106534) 00130997 9 Insulation, TXV ...

  • Follett HCE1000W - page 32

    32 W ater-cooled assembly Order parts online www .follettice.com 5 11 12 13 13 10 6 19 20 17 18 1 4 2 8 7 9 15 16 15 12 14 3 11 ...

  • Follett HCE1000W - page 33

    33 Reference # Description P art # 1 Electrical box suppor t 00156035 2 Elbow , water 00129486 3 V alve, w ater regulating 00131052 4 Union, water 202148 5 Cut-out, high pressure saf ety 00117077 6 Insulation, bulb , TXV 00106534 7 Drier 502724 8 V alve, e xpansion, ther mal (includes 502830 and 00106534) 00130997 9 Insulation, TXV 502830 10 Conden ...

  • Follett HCE1000W - page 34

    34 Electrical bo x 1 2 6 4 5 7 8 9 10 3 15 14 13 12 11 Order parts online www .follettice.com ...

  • Follett HCE1000W - page 35

    35 Reference # Description P art # 1 Cov er , electrical box, air/w ater-cooled 00130872 2 Board, control circuit, 240V (includes 00130906) 00132902 3 Stand off ’ s (set of 6) 00130906 4 Capacitor , compressor r un 00121814 5 Clamp , run capacitor 00117044 6 Rela y , compressor star ting 00141648 7 Contactor 00117010 8 Capacitor , compressor star ...

  • Follett HCE1000W - page 36

    36 Integration kit – top-mount and Satellite-fill Order parts online www .follettice.com 8 7 6 5 4 11 12 11 12 8 7 6 5 4 13 2 1 10 2 2 10 9 2 1 T op mount configuration Satellite-fill configuration ...

  • Follett HCE1000W - page 37

    37 Reference # Description P art # 1 Shuttle actuator 00171322 2 Clamp 500377 3 Actuator elbow (includes 00167122 and 209100) 00171264 4 Screws 209100 5 Gasket 00167122 6 Actuator body 00171272 7 Gasket, coupling 00126532 8 Ring, locking (includes 00126532) 00171371 9 Ice transpor t tube, 10' (3m) 00171280 9 Ice transpor t tube, 20' (6m) ...

  • Follett HCE1000W - page 38

    38 Skins assembly 13 8 14 9 10 11 17 12 1 2 3 4 5 6 7 Product Module No. Service No. Stock Module Identification Plate 208264 N S F U L L U R FU L L L O A D A M P S M O T O R CO M P R E S S O R T H E RM A L L Y P R O T E CTE D M A X . B R A N C H C IR C U I T F U S E SI Z E M I N . B R A N C H C IR C U I T A M P A C I T Y D E S IG N P R E S S U RE ...

  • Follett HCE1000W - page 39

    39 Reference # Description P art # 1 Grille, intake 00122846 2 F ront cover , air- & water-cooled (includes 00122846) 00130625 3 T ubing, water , 1/4" OD 502079 4 T ubing, drain 00144923 5 Fitting, drain 00109728 6 Fitting, water inlet 502924 7 Elbow , water inlet 502925 8 Coupling (includes 00144675) 00171207 9 O r ing 00144675 10 Bulkhea ...

  • Follett HCE1000W - page 40

    801 Church Lane • Easton, P A 18040, USA T oll free (800) 523-9361 • (610) 252-7301 F ax (610) 250-0696 • www .follettice.com 00171629R00 05/07 ...

Fabricant Follett Catégorie Ice Maker

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- dessins techniques Follett
- manuels d’utilisations HCE1000W
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Tous sont importants, mais les informations les plus importantes du point de vue de l'utilisation de l'appareil se trouvent dans le manuel d’utilisation Follett HCE1000W.

Un groupe de documents appelé manuels d’utilisation est également divisé en types plus spécifiques, tels que: Manuels d’installation Follett HCE1000W, manuels d’entretien, brefs manuels ou manuels de l’utilisateur Follett HCE1000W. Selon vos besoins, vous devriez chercher le document dont vous avez besoin. Sur notre site, vous pouvez voir le manuel le plus populaire d’utilisation du produit Follett HCE1000W.

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Manuel d’utilisation complet de l’appareil Follett HCE1000W, quelle devrait-elle être?
Le manuel d’utilisation, également appelé le mode d’emploi, ou tout simplement le manuel, est un document technique destiné à aider à utiliser Follett HCE1000W par les utilisateurs. Des manuels sont généralement écrits par un rédacteur technique, mais dans un langage accessible à tous les utilisateurs Follett HCE1000W.

Le manuel d’utilisation complet Follett, devrait inclure plusieurs éléments de base. Certains d'entre eux sont moins importants, tels que: la couverture / page de titre ou pages d'auteur. Cependant, la partie restante, devrait nous fournir des informations importantes du point de vue de l'utilisateur.

1. Introduction et des conseils sur la façon d'utiliser le manuel Follett HCE1000W - Au début de chaque manuel, nous devrions trouver des indices sur la façon d'utiliser le document. Il doit contenir des informations sur l'emplacement de la table des matières Follett HCE1000W, FAQ ou des problèmes les plus fréquents - les points qui sont les plus souvent recherchés par les utilisateurs de chaque manuel
2. Table des matières - index de tous les conseils pour lFollett HCE1000W qui peuvent être trouvés dans le document courant
3. Conseils sur la façon d'utiliser les fonctions de base de l’appareil Follett HCE1000W - qui devraient nous aider dans les premières étapes lors de l'utilisation Follett HCE1000W
4. Troubleshooting - séquence systématique des activités qui nous aideront à diagnostiquer et ensuite résoudre les principaux problèmes de Follett HCE1000W
5. FAQ - questions fréquemment posées
6. Détails du contact Informations sur l'endroit où chercher le contact avec le fabricant / service Follett HCE1000W dans un pays donné, si le problème ne peut être résolu par nous-mêmes.

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