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Chicago Electric 99702 - page 1
AIRLESS P AINT SPRA Y MACHINE 99702 SET UP AND OPERA TING INSTRUCTIONS Distributed exclusively by Harbor Freight T ools ® . 3491 Mission Oaks Blvd., Camarillo, CA 9301 1 Visit our website at: http://www .harborfreight.com Read this material before using this product. Failure to do so can result in serious injury . SA VE THIS MANUAL. Copyright © 2 ...
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Chicago Electric 99702 - page 2
SKU 99702 For technical questions, please call 1-800-444-3353. Page 2 SA VE THIS MANUAL Keep this manual for the safety warn- ings and precautions, assembly , operat- ing, inspection, maintenance and cleaning procedures. Write the product’ s serial number in the back of the manual near the assembly diagram (or month and year of purchase if produc ...
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Chicago Electric 99702 - page 3
SKU 99702 For technical questions, please call 1-800-444-3353. Page 3 plugs with grounded power tools. Unmodied plugs and matching out - lets will reduce risk of electric shock. Do not expose power tools to rain b. or wet conditions. Water entering a power tool will increase the risk of electric shock. Do not abuse the cord. Never use c. the cor ...
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Chicago Electric 99702 - page 4
SKU 99702 For technical questions, please call 1-800-444-3353. Page 4 ries, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool ac - cidentally . Store idle power tools out of the d. reach of children and do not allow persons unfamiliar with the power tool or these instructions to oper- ate the power t ...
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Chicago Electric 99702 - page 5
SKU 99702 For technical questions, please call 1-800-444-3353. Page 5 grounded. Ground Fault Circuit Inter- rupter (GFCI) should also be imple- mented – it prevents sustained elec- trical shock. W ARNING: The brass components 1 1. of this produ ...
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Chicago Electric 99702 - page 6
SKU 99702 For technical questions, please call 1-800-444-3353. Page 6 Use tools with the lowest vibration 4. when there is a choice between dif- ferent processes. Include vibration-free periods each 5. day of work. Grip tool as lightly as possible (while 6. ? ...
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Chicago Electric 99702 - page 7
SKU 99702 For technical questions, please call 1-800-444-3353. Page 7 Double Insulated T ools: T ools with T wo Prong Plugs T ools marked “Double Insulated” do 1. not require grounding. They have a special double insulation system and complies w ...
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Chicago Electric 99702 - page 8
SKU 99702 For technical questions, please call 1-800-444-3353. Page 8 RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS* (120/240 VOL T) NAMEPLA TE AMPERES (at full load) EXTENSION CORD LENGTH 25’ 50’ 75’ 100’ 150’ 0 – 2.0 18 18 18 18 16 2.1 – 3.4 18 18 18 16 14 3.5 – 5.0 18 18 16 14 12 5.1 – 7.0 18 16 14 12 12 7.1 – 12.0 18 14 ...
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Chicago Electric 99702 - page 9
SKU 99702 For technical questions, please call 1-800-444-3353. Page 9 SPECIFICA TIONS Electrical Requirements 120 V~ / 60 Hz / 7.5 A Motor 3/4 HP Operating PSI 2350 – 2650 psi Paint Flow 0.33 GPM Fuse Class F , F10A/250 V Hose Size 1/4” Oil Requirement Hydraulic Oil UNP ACKING When unpacking, make sure that the item is intact and undamaged. If ...
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Chicago Electric 99702 - page 10
SKU 99702 For technical questions, please call 1-800-444-3353. Page 10 Remove plastic cap and thread the 4. pressure hose onto the hose spray port and secure. Hose connected to spray port Power Switch 5. Remove the plastic cap on the end of the spray gun and thread the other end of the hose onto it. Remove the plastic cap from gun tip. Gun connecte ...
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Chicago Electric 99702 - page 11
SKU 99702 For technical questions, please call 1-800-444-3353. Page 1 1 W ork Piece and W ork Area Set Up Designate a work area that is clean 1. and well-lit. The work area must not allow access by children or pets to prevent injury and distraction. Route the power cord along a safe 2. route to reach the work area without creating a tripping hazard ...
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Chicago Electric 99702 - page 12
SKU 99702 For technical questions, please call 1-800-444-3353. Page 12 Allow the unit to draw paint until all air 10. and impurities are cleansed from the system and the paint runs pure. T urn the power Switch to its “OFF” 1 1. position and secure the return tube in its normal operating position. Purge and prime the Hose: Do not attach the Spra ...
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Chicago Electric 99702 - page 13
SKU 99702 For technical questions, please call 1-800-444-3353. Page 13 Adjust the pressure control dial until 23. a solid coat of paint of desired thick- ness is achieved. Painting T ips: 24. Spray 10 to 12 inches from the surface. Begin moving the Gun before squeezing the T rigger . Release the T rigger before ending the strok ...
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Chicago Electric 99702 - page 14
SKU 99702 For technical questions, please call 1-800-444-3353. Page 14 MAINTENANCE AND SER VICING Procedures not specically explained in this manual must be performed only by a qualied technician. TO PREVENT SERIOUS INJUR Y FROM ACCIDENT AL OPERA TION: T urn the Power Switch of the tool to its “OFF” position and unplug the tool from its e ...
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Chicago Electric 99702 - page 15
SKU 99702 For technical questions, please call 1-800-444-3353. Page 15 T urn the power switch Off and un- o. plug the Sprayer . Remove the Gun from the hose. p. ? ...
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Chicago Electric 99702 - page 16
SKU 99702 For technical questions, please call 1-800-444-3353. Page 16 T roubleshooting Problem Possible Causes Likely Solutions Sprayer will not start No power at outlet. 1. Cord not connected. 2. Sprayer turned off under 3. pressure. Check power at outlet. 1. Check that cord is plugged in. 2. T urn pressure control knob to maximum, or 3. PRIME/SP ...
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Chicago Electric 99702 - page 17
SKU 99702 For technical questions, please call 1-800-444-3353. Page 17 PUMP P ARTS LIST Part Description Qty 1 Housing 1 2 Rocker 1 3 Inlet V alve Assembly 1 4 Retaining Ring 1 5 Pin 1 6 W asher 1 7 Screw 1 8 Nut 1 8.1 Bush 1 9 W asher 1 10 T op Seal 1 10.1 T op Seal Spring 1 11 Nut 1 12 Ball 1 13 Priming Plunger 1 14 Circle Ring 1 15 Priming Sprin ...
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Chicago Electric 99702 - page 18
SKU 99702 For technical questions, please call 1-800-444-3353. Page 18 PUMP DIAGRAM ...
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Chicago Electric 99702 - page 19
SKU 99702 For technical questions, please call 1-800-444-3353. Page 19 PUMP DIAGRAM, CONTINUED ...
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Chicago Electric 99702 - page 20
SKU 99702 For technical questions, please call 1-800-444-3353. Page 20 SUCTION TUBE ASSEMBL Y P ARTS LIST & DIAGRAM Part Description Qty 1B Hose Nut 1 2B Circlip 1 3B Connection 1 4B T ube 1 5B 1 6B Filter 1 7B Clamp 2 8B Return T ube 1 Note: ? ...
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Chicago Electric 99702 - page 21
SKU 99702 For technical questions, please call 1-800-444-3353. Page 21 GUN P ARTS LIST & DIAGRAM Part Description Qty 1C Housing 2 2C Elbow 1 3C Pin 1 4C Seal 1 5C W asher 1 6C W asher 1 7C Ball 1 8C Spring 1 9C Pipe 1 10C Filter Housing 1 1 1C Ring 2 12C Bush 1 13C Spring 1 14C T ip 1 15C Cap 1 16C T rigger 1 GUN P ARTS LIST & DIAGRAM Part ...
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Chicago Electric 99702 - page 22
SKU 99702 For technical questions, please call 1-800-444-3353. Page 22 Record Product’ s Serial Number Here: Note: If product has no serial number , record month and year of purchase instead. LIMITED 90 DA Y W ARRANTY Harbor Freight T ools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants ...
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