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Manuale per l’uso Lincoln Electric 400 (AU)

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  • Lincoln Electric 400 (AU) - page 1

    V ANT A GE 400 (A U) OPERA TOR’S MANUAL IM10048 March, 2010 Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ... and thoughtful operation on your part. DO NOT INSTALL, OPER- ATE OR REPAIR THIS EQUIP- MENT WITHOUT READING ...

  • Lincoln Electric 400 (AU) - page 2

    FOR ENGINE powered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors. ________________________________________________ ...

  • Lincoln Electric 400 (AU) - page 3

    ii SAFETY ii ARC R A Y S can bur n. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87. I standards. 4.b. Us e suitable clothing made from durable flame-resistant material to protect your ...

  • Lincoln Electric 400 (AU) - page 4

    iii SAFETY iii FOR ELECTRIC ALL Y pow ered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s recommendations. 8.c. Ground the equipment in accordance with the U.S. Nati ...

  • Lincoln Electric 400 (AU) - page 5

    iv SAFETY iv Mar. ‘93 PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A L’Arc 1. Protegez-vous contre la secousse électrique: a. Les ...

  • Lincoln Electric 400 (AU) - page 6

    v SAFETY v Electromagnetic Compatibility (EMC) Conformance Products displaying the CE mark are in conformity with European Community Council Directive of 3 May 1989 on the approximation of the laws of the Member States relating to electromagnetic compatibility (89/336/EEC). It was manufactured in conformity with a national standard that implements ...

  • Lincoln Electric 400 (AU) - page 7

    vi SAFETY vi Electromagnetic Compatibility (EMC) The size of the surrounding area to be considered will depend on the structure of the building and other activities that are taking place. The surrounding area may extend beyond the boundaries of the premises. Methods of Reducing Emissions Mains Supply Welding equipment should be connected to the mai ...

  • Lincoln Electric 400 (AU) - page 8

    vii vii Thank You for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment. Save this manual and keep it handy for quick reference. ...

  • Lincoln Electric 400 (AU) - page 9

    viii viii T ABLE OF CONTENTS Page Installation ................................................................................................................... ....Section A Technical Specifications ................................................................................................ A-1,A-2 Safety Precautions ........................ ...

  • Lincoln Electric 400 (AU) - page 10

    ix ix T ABLE OF CONTENTS Maintenance ......................................................................................................Section D Safety Precautions ................................................................................................D-1 Routine Maintenance .............................................................. ...

  • Lincoln Electric 400 (AU) - page 11

    VANTAGE® 400 (AU) (1) Output rating in watts is equivalent to volt-amperes at unity power factor. Output voltage is within ± 10% at all loads up to rated capacity. When welding, available auxiliary power will be reduced. (2) Reduced to less than 30V in the CC-stick Mode when VRD (VOLTAGE REDUCTION DEVICE) is on. (3) Maximum per circuit breaker ra ...

  • Lincoln Electric 400 (AU) - page 12

    A-2 INST ALLA TION VANTAGE® 400 (AU) A-2 (5) Center-Tapped to ground. MACHINE SPECIFICA TIONS Receptacles Residual Current Device (RCD) Circuit Breakers (Thermal/Magnetic) Other Circuit Breakers 400V (3 Ph) x 1 230V (1 Ph) x 2 14 Pin Connector 6 Pin Connector 4-pole, 40Amp (30mA trip current) 3 Phase, 20 Amp x 1 1 phase, 15 Amp x 2 10A for Engine ...

  • Lincoln Electric 400 (AU) - page 13

    A-3 INST ALLA TION VANTAGE® 400 (AU) A-3 SAFETY PRECAUTIONS Only qualified personnel should install, use, or service this equipment. Do not attempt to use this equipment until you have thoroughly read the engine manufacturer’s manual supplied with your welder. It includes important safety precautions, detailed engine starting, operating and main ...

  • Lincoln Electric 400 (AU) - page 14

    A-4 INST ALLA TION VANTAGE® 400 (AU) A-4 HIGH ALTITUDE OPERATION At higher altitudes, output derating may be necessary. For maximum rating, derate the machine 2.5% to 3.5% for every 1000 ft. (305 m). Due to new EPA and other local emissions regulations, modifications to the engine for high altitude are restricted within the United States. For use ...

  • Lincoln Electric 400 (AU) - page 15

    OIL The VANTAGE® 400 (AU) is shipped with the engine crankcase filled with high quality SAE 10W-30 Oil that meets classification CG- 4 or CH-4 for diesel engines. Check the oil level before starting the engine. If it is not up to the full mark on the dip stick, add oil as required. Check the oil level every four hours of running time during the fi ...

  • Lincoln Electric 400 (AU) - page 16

    A-6 INST ALLA TION VANTAGE® 400 (AU) A-6 ELECTRICAL CONNECTIONS MACHINE GROUNDING Because this portable engine driven welder creates its own power, it is not necessary to connect its frame to an earth ground, unless the machine is connected to premises wiring (home, shop, etc.) To prevent dangerous electric shock, other equipment to which this eng ...

  • Lincoln Electric 400 (AU) - page 17

    CONNECTION OF LINCOLN ELECTRIC WIRE FEEDERS Connection of LN-15 to the VANTAGE® 400 (AU) 1. Shut the welder off. 2. For electrode Positive, connect the electrode cable to the "+" terminal of the welder and work cable to the "-" terminal of the welder. For elec- trode Negative, connect the electrode cable to the "-" te ...

  • Lincoln Electric 400 (AU) - page 18

    A-8 INST ALLA TION VANTAGE® 400 (AU) A-8 Connection of the LN-25 to the VANTAGE® 400 (AU) Shut off welder before making any electrical connections. ------------------------------------------------------------------------ The LN-25 with or without an internal contactor may be used with the VANTAGE® 400 (AU). See the appropriate connection diagram ...

  • Lincoln Electric 400 (AU) - page 19

    B-1 OPERA TION VANTAGE® 400 (AU) B-1 SAFETY PRECAUTIONS Do not attempt to use this equipment until you have thoroughly read the engine manufacturer’s manual supplied with your welder. It includes important safety precautions, detailed engine starting, operating and maintenance instructions, and parts lists. -------------------------------------- ...

  • Lincoln Electric 400 (AU) - page 20

    B-2 OPERA TION B-2 WELDING CONTROLS (Figure B.1) 1. OUTPUT CONTROL- The OUTPUT dial is used to preset the output voltage or current as displayed on the digital meters for the five welding modes. When in the CC-STICK, ARC GOUGING or CV-WIRE modes and when a remote control is connected to the 6-Pin or 14-Pin Connector, the auto-sensing circuit automa ...

  • Lincoln Electric 400 (AU) - page 21

    B-3 OPERA TION B-3 4. ARC CONTROL - The ARC CONTROL dial is active in the CV-WIRE, CC-STICK and DOWNHILL PIPE modes, and has different functions in these modes. This control is not active in the TIG and ARC GOUGING mode. CC-STICK mode: In this mode, the ARC CONTROL dial sets the short circuit current (arc-force) during stick welding to adjust for a ...

  • Lincoln Electric 400 (AU) - page 22

    TYPICAL V ANT AGE® 400 (AU) FUEL CONSUMPTION TABLE B.2 PERKINS 404D-22 Gal./Hr (Liters/Hr) .29(1.10) .43(1.63) 1.27(4.81) 1.35(5.11) Running Time ( Hours) 20 gallon tank 68.96 46.51 15.75 14.81 Low Idle - No Load 1200 R.P.M. High Idle - No Load 1565 R.P.M. DC Weld Output 350 Amps @ 34Volts 13,200 Watts 3 Phase NOTE: This data is for reference only ...

  • Lincoln Electric 400 (AU) - page 23

    WELDER OPERA TION DUTY CYCLE Duty Cycle is the percentage of time the load is being applied in a 10 minute period. For example a 60% duty cycle, represents 6 minutes of load and 4 minutes of no load in a 10 minute period. ELECTRODE INFORMATION For any electrode the procedures should be kept with- in the rating of the machine. For information on ele ...

  • Lincoln Electric 400 (AU) - page 24

    When in the TOUCH START TIG mode and when a Amptrol is connected to the 6-Pin connector the OUT- PUT CONTROL dial is used to set the maximum cur- rent range of the current control of the Amptrol. The ARC CONTROL is not active in the TIG mode. To STOP a weld, simply pull the TIG torch away from the work. When the arc voltage reaches approximately 30 ...

  • Lincoln Electric 400 (AU) - page 25

    Carbon Diameter Current Range (DC, electrode positive) 1/8" (3.2mm) 60-90 Amps 5/32" (4.0mm) 90-150 Amps 3/16" (4.8mm) 200-250 Amps 1/4" (6.4mm) 300-400 Amps AUXILIAR Y POWER: Start the engine and set the IDLER control switch to the desired operating mode. Full power is available regardless of the weld- ing control settings prov ...

  • Lincoln Electric 400 (AU) - page 26

    C-1 ACCESSORIES C-1 FIELD INST ALLED OPTIONS / ACCESSORIES K903-1 SPARK ARRESTOR - Includes a heavy gage steel, approved spark arrestor, clamp and adapter for mounting to the muffler exhaust pipe. K704 ACCESSORY SET - Includes 35 ft. (10m) of elec- trode cable and 30 ft. (9.1m) of work cable, headshield, work clamp electrode holder. Cables are rate ...

  • Lincoln Electric 400 (AU) - page 27

    D-1 MAINTENANCE D-1 VANTAGE® 400 (AU) SAFETY PRECAUTIONS • Have qualified personnel do all maintenance and troubleshooting work. • Turn the engine off before working inside the machine or servicing the engine. • Remove guards only when necessary to perform maintenance and replace them when the maintenance requiring their removal is complete. ...

  • Lincoln Electric 400 (AU) - page 28

    D-2 MAINTENANCE D-2 ENGINE OIL CHANGE Drain the engine oil while the engine is warm to assure rapid and complete draining. It is recommended that each time the oil is changed the oil filter be changed as well. • Be sure the unit is off. Disconnect the negative bat- tery cable to ensure safety. • Locate oil drain hose and valve in bottom of base ...

  • Lincoln Electric 400 (AU) - page 29

    D-3 MAINTENANCE D-3 VANTAGE® 400 (AU) Unfasten or unlatch the service cover . Because the filter fits tightly over the outlet tube to create the critical seal, there will be some initial resistance, similar to breaking the seal on a jar . Gently move the end of the filter back and forth to break the seal then rotate while pulling straight out. Avo ...

  • Lincoln Electric 400 (AU) - page 30

    D-4 MAINTENANCE D-4 COOLING SYSTEM HOT COOLANT can burn skin. • Do not remove cap if radiator is hot. ------------------------------------------------------------------------ Check the coolant level by observing the level in the radiator and recovery bottle. Add 50/50 antifreeze / water solution if the level is close to or below the "LOW&quo ...

  • Lincoln Electric 400 (AU) - page 31

    D-5 MAINTENANCE D-5 FUEL FIL TER 1 . Check the fuel filter and fuel pre-filter for water accumulation or sediment. 2. Replace the fuel filter if it is found with excessive water accumulation or sediment. Empty fuel pre-fil- ter. ENGINE ADJUSTMENT Adjustments to the engine are to be made only by a Lincoln Service Center or an authorized Field Servic ...

  • Lincoln Electric 400 (AU) - page 32

    D-6 MAINTENANCE D-6 VANTAGE® 400 (AU) WELDER / GENERA T OR MAINTENANCE STORAGE: Store in clean, dry protected areas. CLEANING: Blow out the generator and controls peri- odically with low pressure air. Do this at least once a week in particularly dirty areas. BRUSH REMOVAL AND REPLACEMENT: It’s nor- mal for the brushes and slip rings to wear and ...

  • Lincoln Electric 400 (AU) - page 33

    E-1 TROUBLESHOOTING E-1 VANTAGE® 400 (AU) If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION This Troubleshooting Guide is provided to help you locate and repa ...

  • Lincoln Electric 400 (AU) - page 34

    E-2 TROUBLESHOOTING E-2 VANTAGE® 400 (AU) Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION PROB ...

  • Lincoln Electric 400 (AU) - page 35

    E-3 TROUBLESHOOTING E-3 Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION PROBLEMS (SYMPTOMS) POS ...

  • Lincoln Electric 400 (AU) - page 36

    E-4 TROUBLESHOOTING E-4 VANTAGE® 400 (AU) Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION PROB ...

  • Lincoln Electric 400 (AU) - page 37

    E-5 TROUBLESHOOTING E-5 VANTAGE® 400 (AU) Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION PROB ...

  • Lincoln Electric 400 (AU) - page 38

    E-6 TROUBLESHOOTING E-6 Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION PROBLEMS (SYMPTOMS) POS ...

  • Lincoln Electric 400 (AU) - page 39

    F-1 DIAGRAMS F-1 VANTAGE® 400 (AU) ...

  • Lincoln Electric 400 (AU) - page 40

    F-2 DIAGRAMS F-2 VANTAGE® 400 (AU) ...

  • Lincoln Electric 400 (AU) - page 41

    F-3 DIAGRAMS F-3 VANTAGE® 400 (AU) ...

  • Lincoln Electric 400 (AU) - page 42

    F-4 DIAGRAMS F-4 VANTAGE® 400 (AU) ...

  • Lincoln Electric 400 (AU) - page 43

    F-5 WIRING DIAGRAM F-5 VANTAGE® 400 (AU) NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is included with the machine. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number. ...

  • Lincoln Electric 400 (AU) - page 44

    F-6 DIMENSION PRINT F-6 VANTAGE® 400 (AU) A 25.82 655.8 27.00 685.8 55.50 1409.7 2.25 57.2 5.75 146.0 35.94 913.0 24.00 609.6 39.81 20.60 523.3 28.95 735.3 36.06 915.9 28.13 714.5 60.00 1524.0 16.25 412.8 N.A. N.A. CENTER OF GRAVITY WITH OIL IN ENGINE, COOLANT IN RADIATOR, AN D EMPTY FUEL TANK. 1.27 32.3 46.47 1180.36 6.03 153.25 1.78 45.1 ...

  • Lincoln Electric 400 (AU) - page 45

    NOTES VANTAGE® 400 (AU) ...

  • Lincoln Electric 400 (AU) - page 46

    NOTES VANTAGE® 400 (AU) ...

  • Lincoln Electric 400 (AU) - page 47

    W ARNING A VISO DE PRECAUCION A TTENTION W ARNUNG A TENÇÃO Spanish French German Portuguese Japanese Chinese Korean Arabic READ AND UNDERST AND THE MANUF ACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES. SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL F ABRICANTE P ARA EL ...

  • Lincoln Electric 400 (AU) - page 48

    W ARNING A VISO DE PRECAUCION A TTENTION W ARNUNG A TENÇÃO Spanish French German Portuguese Japanese Chinese Korean Arabic LEIA E COMPREENDA AS INSTRUÇÕES DO F ABRICANTE P ARA ESTE EQUIP AMENTO E AS P ARTES DE USO, E SIGA AS PRÁTICAS DE SEGURANÇA DO EMPREGADOR. ● Keep your head out of fumes. ● Use ventilation or exhaust to remove fumes fr ...

  • Lincoln Electric 400 (AU) - page 49

    • Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com • World's Leader in Welding and Cutting Products • ...

Fabbricante Lincoln Electric Categoria Welder

I documenti che otteniamo dal fabbricante del dispositivoLincoln Electric 400 (AU) possono essere suddivisi in diversi gruppi. Questi sono tra gli altri:
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Tutti sono importanti, ma le informazioni più importanti dal punto di vista di utilizzo del dispositivo possono essere trovate nel manuale per l’uso Lincoln Electric 400 (AU).

Un gruppo di documenti denominato manuali per l’uso, è anche suddiviso in tipi più specifici, come: Manuali di installazione Lincoln Electric 400 (AU), manuali di manutenzione, brevi manuali o manuali utente Lincoln Electric 400 (AU). A seconda delle esigenze, si dovrebbe cercare il documento necessario. Nel nostro sito web, puoi visualizzare il manuale più popolare per l'uso del prodotto Lincoln Electric 400 (AU).

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Manuale completo del dispositivo Lincoln Electric 400 (AU), come deve essere?
Il manuale per l’uso, denominato anche istruzioni per l’uso, o semplicemente il manuale è un documento tecnico progettato per aiutare ad utilizzare Lincoln Electric 400 (AU) dagli utenti. I manuali sono di solito scritti da uno scrittore tecnico, ma in un linguaggio accessibile a tutti gli utenti Lincoln Electric 400 (AU).

Il manuale per l’uso completo Lincoln Electric, dovrebbe includere vari elementi di base. Alcuni di loro sono meno importanti, come ad esempio: copertina / pagina del titolo o pagina di autore. Tuttavia, la parte rimanente, dovrebbe fornire informazioni importanti dal punto di vista dell'utente.

1. Introduzione e la guida su come utilizzare il manuale Lincoln Electric 400 (AU) - All'inizio di ogni manuale, dovremmo trovare indizi su come utilizzare il documento. Dovrebbe contenere informazioni sulla posizione dell’indice Lincoln Electric 400 (AU), FAQ o i problemi più comuni : i punti che sono più spesso cercati dagli utenti di ogni manuale
2. Indice - elenco di tutti i suggerimenti per Lincoln Electric 400 (AU) che possono essere trovati nel documento corrente
3. Suggerimenti su come utilizzare le funzioni di base del dispositivo Lincoln Electric 400 (AU) - che ci dovrebbe aiutare nei primi passi durante l'uso Lincoln Electric 400 (AU)
4. Troubleshooting - sequenza sistematica delle attività che vi aiuterà a diagnosticare e, successivamente, risolvere i problemi più importanti del Lincoln Electric 400 (AU)
5. FAQ - domande più frequenti
6. Dettagli di contatto Informazioni su dove cercare il contatto con il fabbricante / servizio Lincoln Electric 400 (AU) in un dato paese, se il problema non può essere risolto da noi stessi.

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