Manuale per l’uso Lincoln Electric MAGNUM 400 DUAL PROCEDURE IM646-A

32 pagine 0.55 mb
Scarica

Vai alla pagina of 32

Summary
  • Lincoln Electric MAGNUM 400 DUAL PROCEDURE IM646-A - page 1

    MA GNUM 400 DU AL PROCEDURE GMA GUN & C ABLE ASSEMBLIES OPERA T ORʼS MANUAL IM646-A March, 2008 Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ... and thoughtful operation on your part. DO NOT INSTALL, OPERATE OR REP ...

  • Lincoln Electric MAGNUM 400 DUAL PROCEDURE IM646-A - page 2

    FOR ENGINE powered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors. ________________________________________________ ...

  • Lincoln Electric MAGNUM 400 DUAL PROCEDURE IM646-A - page 3

    ii SAFETY ii ARC RA YS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87. I standards. 4. b. Use suitable clothing made from durable flame-resistant material to protect your ski ...

  • Lincoln Electric MAGNUM 400 DUAL PROCEDURE IM646-A - page 4

    iii SAFETY iii FOR ELECTRICALL Y powered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment. 8 .b . Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturerʼs recommendations. 8.c. Ground the equipment in accordance with the U.S. Natio ...

  • Lincoln Electric MAGNUM 400 DUAL PROCEDURE IM646-A - page 5

    iv SAFETY iv PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A LʼArc 1. Protegez-vous contre la secousse électrique: a. Les circuits à ...

  • Lincoln Electric MAGNUM 400 DUAL PROCEDURE IM646-A - page 6

    v v Thank You for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment. Save this manual and keep it handy for quick reference. Pay ...

  • Lincoln Electric MAGNUM 400 DUAL PROCEDURE IM646-A - page 7

    T ABLE OF CONTENTS Page Installation .................................................................................................................. ... Section A General Description ......................................................................................................A-1, A -2 Connector Kit Installation to Gun Cable ............ ...

  • Lincoln Electric MAGNUM 400 DUAL PROCEDURE IM646-A - page 8

    A-1 INST ALLA TION MAGNUM® 400 DUAL PROCEDURE GUNS A-1 GENERAL DESCRIPTION The Magnum®™ 400 DP Dual Procedure GMA gun and cable assemblies have been designed to meet NEMA specification EW3 for welding with steel elec- trode using the GMAW (gas metal arc welding) and gas-shielded FCAW (flux-cored arc welding) process- es. Magnum® 400 DP guns an ...

  • Lincoln Electric MAGNUM 400 DUAL PROCEDURE IM646-A - page 9

    A-2 INST ALLA TION MAGNUM® 400 DUAL PROCEDURE GUNS A-2 Description Gun Contact Tips Gas Product Cable Wire Size Standard Diffuser Gas Cable Gun Tube Number Length (m) in. (mm) Duty Assembly Nozzle Insulator Liner 60° 15 ft .035 (0.9) KP14-35 K574-1 (4.5) .045 (1.2) -45 KP54A KP24A-62 KP34A KP44-3545-15 KP1928-1 15 ft .052 (1.3) KP14-52 K574-2 (4. ...

  • Lincoln Electric MAGNUM 400 DUAL PROCEDURE IM646-A - page 10

    A-3 INST ALLA TION A-3 Read this entire installation section before you start installation. SAFETY PRECAUTIONS ELECTRIC SHOCK can kill. • Do not touch electrically live parts such as output terminals or inter- nal wiring. • Insulate yourself from the work and ground. • Always wear dry insulating gloves. --------------------------------------- ...

  • Lincoln Electric MAGNUM 400 DUAL PROCEDURE IM646-A - page 11

    A-4 INST ALLA TION A-4 K466-5 INSTALLATION (For L-Tec Feeders equipped with an L-Tec feeder connector assembly, MIG 35, MIG 31A, 225...) a. Remove brass cable connector (see Figure B.1) from the kit and screw it onto the feeder end of the gun cable. Tighten the connection with the wrench provided. b. Check that the molded gas plug fitting is sealin ...

  • Lincoln Electric MAGNUM 400 DUAL PROCEDURE IM646-A - page 12

    A-5 INST ALLA TION A-5 LINER INSTALLATION AND TRIMMING INSTRUCTIONS Installation of (KP44 and KP44N liner series) a. Lay the gun and cable straight on a flat surface. b. Make sure that the set screw in the connector end is backed out so as not to damage liner or liner bushing. Remove and save the gas nozzle, nozzle insulator, and gas diffuser from ...

  • Lincoln Electric MAGNUM 400 DUAL PROCEDURE IM646-A - page 13

    A-6 INST ALLA TION A-6 CONTACT TIP AND GAS NOZZLE INSTALLATION a. Choose the correct size contact tip for the elec- trode being used (wire size is stenciled on the side of the contact tip) and screw it snugly into the gas diffuser. b. Be sure the nozzle insulator is fully screwed onto the gun tube and does not block the gas holes in the diffuser. ( ...

  • Lincoln Electric MAGNUM 400 DUAL PROCEDURE IM646-A - page 14

    A-7 INST ALLA TION A-7 CONNECTION TO MILLER FEEDERS Gun and cable assemblies which were assembled with a K466-3 Connector Kit will connect easily to a variety of popular Miller wire feeders. a. Check that the gun liner, connector cap liner, drive rolls and guide tubes are appropriate for the elec- trode size being used. b. Fully push the brass conn ...

  • Lincoln Electric MAGNUM 400 DUAL PROCEDURE IM646-A - page 15

    B-1 OPERA TION B-1 MAGNUM® 400 DUAL PROCEDURE GUNS ELECTRODES AND EQUIPMENT The Magnum® 400 Dual Procedure guns and cables have been designed for use with Lincoln L-50 and Super Arc L-56, solid steel wire electrodes for the GMAW process and Lincoln Outershield7 cored elec- trodes for the gas-shielded FCAW process. Refer to the appropriate Lincoln ...

  • Lincoln Electric MAGNUM 400 DUAL PROCEDURE IM646-A - page 16

    D-1 MAINTENANCE D-1 MAGNUM® 400 DUAL PROCEDURE GUNS REMOV AL, INST ALLA TION AND TRIMMING INSTRUCTIONS FOR MAGNUM® LINERS NOTE: The variation in cable lengths prevents the interchangeability of liners. Once a liner has been cut for a particular gun, it should not be installed in anoth- er gun, unless it can meet the liner cut off length requireme ...

  • Lincoln Electric MAGNUM 400 DUAL PROCEDURE IM646-A - page 17

    D-2 MAINTENANCE D-2 MAGNUM® 400 DUAL PROCEDURE GUNS CABLE CONTROL LEAD (4 CONTROL LEADS) CABLE CONTROL LEADS (4 CONTROL LEADS) (41.9mm SKIN) 1/4" (6.4mm) SKIN Figure E.1 Figure E.2 d ) Remove gun tube connector from cable by unscrewing connector nut from gun tube connec- tor. If the cable inner tube is difficult to remove from the connector a ...

  • Lincoln Electric MAGNUM 400 DUAL PROCEDURE IM646-A - page 18

    D-3 MAINTENANCE D-3 MAGNUM® 400 DUAL PROCEDURE GUNS Figure E.3 g) Check that the cable boot and both halves of the strain relief are on the cable. Slip the connector nut over the copper strands with the thread end out. Orient gun tube connector so machined flat is on the same side of the cable as the red and white control leads. Assemble gun tube ...

  • Lincoln Electric MAGNUM 400 DUAL PROCEDURE IM646-A - page 19

    D-4 MAINTENANCE D-4 MAGNUM® 400 DUAL PROCEDURE GUNS SWITCH WIRES T0 RED LEAD CABLE ASSEMBLY STRAIN RELIEF STRAIN RELIEF HOUSING CABLE BOOT GUN TUBE TRIGGER WIRES GUN HOUSING TRIGGER ASSEMBLY TO BLUE LEAD SWITCH Figure E.5 For K1722: Connect the black lead and the white lead to the gun trigger. Connect the other leads to the rocker switch leads. (S ...

  • Lincoln Electric MAGNUM 400 DUAL PROCEDURE IM646-A - page 20

    D-5 MAINTENANCE D-5 MAGNUM® 400 DUAL PROCEDURE GUNS c ) Remove incoming connector from cable by unscrewing connector nut from incoming connec- tor. If the cable inner tube is difficult to remove from the connector assembly, carefully slit it length- wise with a knife up to the brass connector. d) Move the cable boot, cable handle, and strain relie ...

  • Lincoln Electric MAGNUM 400 DUAL PROCEDURE IM646-A - page 21

    D-6 MAINTENANCE D-6 MAGNUM® 400 DUAL PROCEDURE GUNS Figure E.8 For K1722: The control cable leads should be connected to the same color leads on the gun cable. Insulate each of the solder connections with either heat shrink tubing or electrical tape. Anchor leads as shown in Figure E.8. Position the plastic strain relief such that the tapered end ...

  • Lincoln Electric MAGNUM 400 DUAL PROCEDURE IM646-A - page 22

    D-7 D-7 MAGNUM® 400 DUAL PROCEDURE GUNS THREAD SIZES FOR MAGNUM® 400 CONSUMABLES MAINTENANCE ...

  • Lincoln Electric MAGNUM 400 DUAL PROCEDURE IM646-A - page 23

    E-1 TROUBLESHOOTING E-1 MAGNUM® 400 DUAL PROCEDURE GUNS If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION This Troubleshooting Guide is provided to help you l ...

  • Lincoln Electric MAGNUM 400 DUAL PROCEDURE IM646-A - page 24

    E-2 TROUBLESHOOTING E-2 MAGNUM® 400 DUAL PROCEDURE GUNS Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed ...

  • Lincoln Electric MAGNUM 400 DUAL PROCEDURE IM646-A - page 25

    E-3 TROUBLESHOOTING E-3 MAGNUM® 400 DUAL PROCEDURE GUNS Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed ...

  • Lincoln Electric MAGNUM 400 DUAL PROCEDURE IM646-A - page 26

    NOTES MAGNUM® 400 DUAL PROCEDURE GUNS ...

  • Lincoln Electric MAGNUM 400 DUAL PROCEDURE IM646-A - page 27

    NOTES MAGNUM® 400 DUAL PROCEDURE GUNS ...

  • Lincoln Electric MAGNUM 400 DUAL PROCEDURE IM646-A - page 28

    NOTES MAGNUM® 400 DUAL PROCEDURE GUNS ...

  • Lincoln Electric MAGNUM 400 DUAL PROCEDURE IM646-A - page 29

    NOTES MAGNUM® 400 DUAL PROCEDURE GUNS ...

  • Lincoln Electric MAGNUM 400 DUAL PROCEDURE IM646-A - page 30

    READ AND UNDERST AND THE MANUFACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES. SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL F ABRICANTE P ARA EL USO DE ESTE EQUIPO Y LOS CONSUMIBLES QUE V A A UTILIZAR, SIGA LAS MEDIDAS DE SEGURIDAD DE SU SUPERVISOR. LISEZ ET COMPRENEZ LE ...

  • Lincoln Electric MAGNUM 400 DUAL PROCEDURE IM646-A - page 31

    LEIA E COMPREENDA AS INSTRUÇÕES DO F ABRICANTE P ARA ESTE EQUIPAMENTO E AS P ARTES DE USO, E SIGA AS PRÁTICAS DE SEGURANÇA DO EMPREGADOR. W ARNING AV I S O D E PRECAUCION A TTENTION W ARNUNG A TENÇÃO Spanish French German Portuguese Japanese Chinese Korean Arabic G Keep your head out of fumes. G Use ventilation or exhaust to remove fumes from ...

  • Lincoln Electric MAGNUM 400 DUAL PROCEDURE IM646-A - page 32

    • Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com • World's Leader in Welding and Cutting Products • ...

Fabbricante Lincoln Electric Categoria Welding System

I documenti che otteniamo dal fabbricante del dispositivoLincoln Electric MAGNUM 400 DUAL PROCEDURE IM646-A possono essere suddivisi in diversi gruppi. Questi sono tra gli altri:
- disegni tecnici Lincoln Electric
- manuali per l’uso MAGNUM 400 DUAL PROCEDURE IM646-A
- schede prodotto Lincoln Electric
- opuscoli
- o etichette energetiche Lincoln Electric MAGNUM 400 DUAL PROCEDURE IM646-A
Tutti sono importanti, ma le informazioni più importanti dal punto di vista di utilizzo del dispositivo possono essere trovate nel manuale per l’uso Lincoln Electric MAGNUM 400 DUAL PROCEDURE IM646-A.

Un gruppo di documenti denominato manuali per l’uso, è anche suddiviso in tipi più specifici, come: Manuali di installazione Lincoln Electric MAGNUM 400 DUAL PROCEDURE IM646-A, manuali di manutenzione, brevi manuali o manuali utente Lincoln Electric MAGNUM 400 DUAL PROCEDURE IM646-A. A seconda delle esigenze, si dovrebbe cercare il documento necessario. Nel nostro sito web, puoi visualizzare il manuale più popolare per l'uso del prodotto Lincoln Electric MAGNUM 400 DUAL PROCEDURE IM646-A.

Manuali per l’uso simili

Manuale completo del dispositivo Lincoln Electric MAGNUM 400 DUAL PROCEDURE IM646-A, come deve essere?
Il manuale per l’uso, denominato anche istruzioni per l’uso, o semplicemente il manuale è un documento tecnico progettato per aiutare ad utilizzare Lincoln Electric MAGNUM 400 DUAL PROCEDURE IM646-A dagli utenti. I manuali sono di solito scritti da uno scrittore tecnico, ma in un linguaggio accessibile a tutti gli utenti Lincoln Electric MAGNUM 400 DUAL PROCEDURE IM646-A.

Il manuale per l’uso completo Lincoln Electric, dovrebbe includere vari elementi di base. Alcuni di loro sono meno importanti, come ad esempio: copertina / pagina del titolo o pagina di autore. Tuttavia, la parte rimanente, dovrebbe fornire informazioni importanti dal punto di vista dell'utente.

1. Introduzione e la guida su come utilizzare il manuale Lincoln Electric MAGNUM 400 DUAL PROCEDURE IM646-A - All'inizio di ogni manuale, dovremmo trovare indizi su come utilizzare il documento. Dovrebbe contenere informazioni sulla posizione dell’indice Lincoln Electric MAGNUM 400 DUAL PROCEDURE IM646-A, FAQ o i problemi più comuni : i punti che sono più spesso cercati dagli utenti di ogni manuale
2. Indice - elenco di tutti i suggerimenti per Lincoln Electric MAGNUM 400 DUAL PROCEDURE IM646-A che possono essere trovati nel documento corrente
3. Suggerimenti su come utilizzare le funzioni di base del dispositivo Lincoln Electric MAGNUM 400 DUAL PROCEDURE IM646-A - che ci dovrebbe aiutare nei primi passi durante l'uso Lincoln Electric MAGNUM 400 DUAL PROCEDURE IM646-A
4. Troubleshooting - sequenza sistematica delle attività che vi aiuterà a diagnosticare e, successivamente, risolvere i problemi più importanti del Lincoln Electric MAGNUM 400 DUAL PROCEDURE IM646-A
5. FAQ - domande più frequenti
6. Dettagli di contatto Informazioni su dove cercare il contatto con il fabbricante / servizio Lincoln Electric MAGNUM 400 DUAL PROCEDURE IM646-A in un dato paese, se il problema non può essere risolto da noi stessi.

Hai una domanda su Lincoln Electric MAGNUM 400 DUAL PROCEDURE IM646-A?

Utilizza il modulo sottostante

Se non hai risolto il problema con Lincoln Electric MAGNUM 400 DUAL PROCEDURE IM646-A con l'aiuto del manuale che hai trovato, fai una domanda utilizzando il modulo sottostante. Se un utente ha avuto un problema simile con Lincoln Electric MAGNUM 400 DUAL PROCEDURE IM646-A è probabile che voglia condividere il modo di risolverlo.

Riscrivi il testo dall’immagine

Commenti (0)