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Manual Teledyne 200A

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  • Teledyne 200A - page 1

    TELEDYNE INSTRUMENTS Advance d Pollution Instr umentatio n A Teledy ne Tec hnologi es Com pany INSTRUCTION MANUAL Chemiluminescent NO/NO 2 /NO X ANALYZER Model 200A © Teledyne Advanced Pollution Instrumentation (T-API) 9480 Carroll Park Drive San Diego, CA 92121-5201 TOLL-FREE: 800-324-5190 FAX: 858-657-9816 TEL: 858-657-9800 E-MAIL: api-sales@tel ...

  • Teledyne 200A - page 2

    Teledyne API, Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 HIGHLIGHTS The purpose of this Highlights Page is to list the changes that were incorporated into this Manual per DCN 5247. Chapter / Page Number Description Title Page  Changed Revision number and date.  Added DCN number to footer. Text – All Pages  Chan ...

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  • Teledyne 200A - page 4

    TELEDYNE INSTRUMENTS Advanc ed Polluti on Instrumentati on A Tele dyne Technol og i es Compan y INSTRUCTION MANUAL MODEL 200A NITROGEN OXIDE ANALYZER TELEDYNE ADVANCED POLLUTION INSTRUMENTATION (TELEDYNE API) 9480 CARROLL PARK DRIVE SAN DIEGO, CA 92121-5201 TOLL-FREE: 800-324-5190 FAX: 858-657-9816 TEL: 858-657-9800 E-MAIL: api-sales@teledyne.com W ...

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  • Teledyne 200A - page 6

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 SAFETY MESSAGES Your safety and the safety of others is very important. We have provided m any important safety messages in this manual. Please read these m essages carefully. A safety message alerts you to potential hazards that could hurt you or others. Each safety ...

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    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 THIS PAGE IS INTENTIONALLY LEFT BLANK ii PRINTED DOCUMENTS ARE UNCONTROLLED ...

  • Teledyne 200A - page 8

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 TABLE OF CONTENTS SAFETY MESSAGES ....................................................................................................... I TABLE OF CONTENTS ................................................................................................ III LIST OF ...

  • Teledyne 200A - page 9

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 5.2.2 CAL, CALS, CALZ, Calibration Functions ......................................................................... 5-12 5.3 S ET -U P M ODE ........................................................................................................................... ...

  • Teledyne 200A - page 10

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 7.8.6 Moly Converter Efficiency ................................................................................................ ... 7-25 7.8.7 Calibration Frequency.................................................................................................... . ...

  • Teledyne 200A - page 11

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 9.2.11 Slow Response ........................................................................................................... ......... 9-34 9.2.12 Analog Output Doesn't Agree with Display Concentration................................................ 9-34 9.3 ...

  • Teledyne 200A - page 12

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 LIST OF FIGURES F IGURE 2-1: R EMOVAL OF S HIPPING S CREWS & C HE CK FOR C ORRECT P OWER ....................................... 2-3 F IGURE 2-2: R EAR P ANEL ........................................................................................................ ...

  • Teledyne 200A - page 13

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 LIST OF TABLES T ABLE 2-2-1: R EMOVAL OF S HIPPING S CREWS & C HECK FOR C ORRECT P OWER ..................................... 2-3 T ABLE 2-2-2: R EAR P ANEL .......................................................................................................... ...

  • Teledyne 200A - page 14

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 T ABLE 7-7-4: E NTER E XPECTED S PAN G AS C ONCENTRATIONS P ROCEDURE ........................................... 7-5 T ABLE 7-7-5: M ANUAL S PAN C ALIBRATION P ROCEDURE - S PAN G AS THRU S AMPLE P ORT .................... 7-5 T ABLE 7-7-6: M ANUAL Z ERO C ALIBRATION ...

  • Teledyne 200A - page 15

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 x PRINTED DOCUMENTS ARE UNCONTROLLED T ABLE 9-9-12: V/F B OARD S ETTINGS .................................................................................................... 9-46 T ABLE 9-9-13: P OWER S UPPLY M ODULE S UBASSEMBLIES ................................... ...

  • Teledyne 200A - page 16

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 1 HOW TO USE THIS MANUAL The Model 200A has been designed to provide serviceability, reliability and ease of operation. The M200A's microprocessor continually checks operating param eters such as temperatue, flow, and critical voltages. The instruments modular d ...

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    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 1-2 PRINTED DOCUMENTS ARE UNCONTROLLED THIS PAGE IS INTENTIONALLY LEFT BLANK ...

  • Teledyne 200A - page 18

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 2 GETTING STARTED 2.1 Unpacking 1. Verify that there is no apparent shipping damage. If damage has occurred please advise shipper first, then Teledyne API. CAUTION To avoid personal injury, always use two persons to lift and carry the Model 200A . 2. Before operation ...

  • Teledyne 200A - page 19

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 WARNING Analyzer Exhaust – O 3 Scrubber – Pump Pack Danger – Analyzer exhaust contains ozone. Ozone scrubber must always be present between analyzer exhaust and pump. Vent pump exhaust to well ventilated area at atmosphere pressure FIRE or EXPLOSION HAZARD. Do ...

  • Teledyne 200A - page 20

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 2-2-1: Removal of Shipping Screws & Check for Correct Power 2-3 PRINTED DOCUMENTS ARE UNCONTROLLED ...

  • Teledyne 200A - page 21

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 2-2-2: Rear Panel 2-4 PRINTED DOCUMENTS ARE UNCONTROLLED ...

  • Teledyne 200A - page 22

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 2-2-3: Inlet and Exhaust Venting 2-5 PRINTED DOCUMENTS ARE UNCONTROLLED ...

  • Teledyne 200A - page 23

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 2.3 Initial Operation 1. Turn on the instrument power. 2. The display should immediately light, displaying the instrum ent type (M200A) and the computer's m emory configuration. If you are unfamiliar with the M200A, we recomm end that you read the overview Secti ...

  • Teledyne 200A - page 24

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 7. When the instrument is warm ed up, re-check the TEST functions against Table 2-2-6 . All of the readings should compare closely with those in the Table. If they do not, see Section 9.1.1 . The next task is to calibrate the analyzer. There are several ways to do a ...

  • Teledyne 200A - page 25

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Step 2 - Calibrate the instrument: Zero/Span Calibration Procedure Step Number Action Comment 1. Input Zero gas Allow Zero gas to enter the sample port on the rear of the instrument. 2. Press CAL The M200A enters the calibrate mode from sample mode. 3. Wait 10 min Wa ...

  • Teledyne 200A - page 26

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Step 3 - Review the quality of the calibration: Calibration Quality Check Procedure Step Number Action Comment 1. Scroll the TEST function menu until the NO x SLOPE is displayed. The SLOPE value for NOx should be 1.0 ± 0.3. If the value is not in this range, check S ...

  • Teledyne 200A - page 27

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 2-2-4: Front Panel 2-10 PRINTED DOCUMENTS ARE UNCONTROLLED ...

  • Teledyne 200A - page 28

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 2-2-5: Assembly Layout 2-11 PRINTED DOCUMENTS ARE UNCONTROLLED ...

  • Teledyne 200A - page 29

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 2-12 PRINTED DOCUMENTS ARE UNCONTROLLED Table 2-2-6: Final Test and Calibration Values Test Values Observed Value Units Nominal Range Reference Section RANGE PPB 50-20,000 5.3.4 STABILITY (Zero Gas) PPB < 0.2 9.1.1 , Table 9-9-1 , 9.2.5 SAMP FLW cc/min 500 ± 50 9 ...

  • Teledyne 200A - page 30

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 2-1: Final Test and Calibration Values (Continued) Parameter Observed Value Units Nominal Range Reference Section NO Span Conc PPB 20 - 20,000 Table 7-7-4 NO x Span Conc PPB 20 - 20,000 Table 7-7-4 NO Slope - 1.0 ± 0.3 Table 7-7-21 NO x Slope - 1.0 ± 0.3 Tabl ...

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    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 2-14 PRINTED DOCUMENTS ARE UNCONTROLLED THIS PAGE IS INTENTIONALLY LEFT BLANK ...

  • Teledyne 200A - page 32

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 3 SPECIFICATIONS, AGENCY APPROVALS, WARRANTY 3.1 Specifications Ranges In 1ppb increments from 50ppb to 20,000ppb Range Modes Single, Independent, AutoRange Noise at Zero 1 0.2 ppb RMS Noise at Span 1 <0.5% of reading above 50 ppb Lower Detectable Limit 2 0.4 ppb ...

  • Teledyne 200A - page 33

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 3.2 EPA Equivalency Designation Advanced Pollution Instrumentation, Inc., Model 200A Nitrogen Oxides Analyzer is designated as Reference Method Number RFNA-1194-099 as defined in 40 CFR Part 53, when operated under the following conditions: 1. Range: Any range from 5 ...

  • Teledyne 200A - page 34

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 3.3 Warranty ADVANCED POLLUTION INSTRUMENTATION DIVISION (T-API) (02024D) (DCN 4473) Prior to shipment, T-API equipment is thoroughly inspected and tested. Should equipm ent failure occur, T-API assures its customers that prompt service and support will be available. ...

  • Teledyne 200A - page 35

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 3-4 PRINTED DOCUMENTS ARE UNCONTROLLED TERMS AND CONDITIONS All units or components returned to Teledyne API should be properly packed for handling and returned freight prepaid to the nearest designated Service Center. After the repair, the equipment will be re t u r ...

  • Teledyne 200A - page 36

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 4 THE M200A NO X ANALYZER 4.1 Principle of Operation The Teledyne API Model 200A Analyzer is designed to measure the concentration of nitric oxide [NO], total oxides of nitrogen [NO X ] and, by calculation, nitrogen dioxide [NO 2 ]. The instrument measures the light ...

  • Teledyne 200A - page 37

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 4-4-1: Block Diagram 4-2 PRINTED DOCUMENTS ARE UNCONTROLLED ...

  • Teledyne 200A - page 38

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 4.2 Operation Summary 4.2.1 Sensor Module, Reaction Cell, Detector The sensor module ( Table 9-9-20 ) is where the chemilum inescent reaction takes place and where the light from the reaction is detected. It is the most com plicated and critical sub-assembly in the e ...

  • Teledyne 200A - page 39

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 4.2.3 Computer Hardware and Software CPU Board The M200A Analyzer is operated by an NEC V40 microprocessor. Computer com munication is done via 2 major hardware assemblies, the V/F board and the front panel display/keyboard. The computer's m ultitasking operatin ...

  • Teledyne 200A - page 40

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 The center field displays TEST values. The TEST functions allow you to quickly access many important internal operating parameters of the M200A. This provides a quick check on the internal health of the instrument. The right hand field shows current concentration val ...

  • Teledyne 200A - page 41

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 4.2.6 Power Supply Module The Power supply module supplies AC and DC power to the rest of the instrument. It consists of a four output linear DC power supply and a 15 volt switching supply. In addition, it contains the switching circuitry to drive the DC operated val ...

  • Teledyne 200A - page 42

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 NOTE On vacuum vs absolute pressure: Many vacuum gauges read relative to ambient pressure, therefore a reading of 25" of mercury (Hg) at sea level (which would give an absolute pressure of about 5" Hg in the reaction cell) would read only 20" Hg at hig ...

  • Teledyne 200A - page 43

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 4-4-3: External Pump Pack 4-8 PRINTED DOCUMENTS ARE UNCONTROLLED ...

  • Teledyne 200A - page 44

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 4.2.8 Ozone Generator Because of the instability of ozone, it is necessary to generate this gas inside the analyzer. The ozone generation module consists of a high voltage AC supply and silent discharge tube and permeation type air drier. A complete description of it ...

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    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 4-10 PRINTED DOCUMENTS ARE UNCONTROLLED THIS PAGE IS INTENTIONALLY LEFT BLANK ...

  • Teledyne 200A - page 46

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 5 SOFTWARE FEATURES The M200A control software has two major operating modes. The SAMPLE m ode is the normal mode when the instrument is taking data. The software m enu that covers the SAMPLE mode is diagrammed in Table 5-5-1 . When the instrument is initially instal ...

  • Teledyne 200A - page 47

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 5-5-1: Sample Menu Tree 5-2 PRINTED DOCUMENTS ARE UNCONTROLLED ...

  • Teledyne 200A - page 48

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 5-5-2: Setup Menu Tree 5-3 PRINTED DOCUMENTS ARE UNCONTROLLED ...

  • Teledyne 200A - page 49

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 5.1.1 Sample Menu Table 5-5-3: M200A Sample Menu Structure Menu Level Level 1 Level 2 Level 3 Level 4 Description Reference Section TEST TST> Test functions 5.2.1 , Table 9- 9-1 CAL Zero/ Span calibration w/ gas through sample port 5.2.2.1 , 7.3 CALZ Zero cali bra ...

  • Teledyne 200A - page 50

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 5.1.2 Set-Up Menu Table 5-5-4: M200A Setup Menu Structure Setup Menu #1 Level 1 Level 2 Level 3 Level 4 Description Reference Section CFG CFG is primarily used for showing special configuration opti ons and factory special software 5.3.1 PREV, NEXT, LIST PREV, NEXT c ...

  • Teledyne 200A - page 51

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 5-5-5: M200A Menu Structure - Setup Menu #2 Setup Menu #2 Level 1 Level 2 Level 3 Level 4 Description Reference Section RANGE Range control menu 5.3.4 MODE Range mode select – Singl e, Autorange, Independent 5.3.4 SET Sets range if mode is Si ngle range 5.3.4 ...

  • Teledyne 200A - page 52

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Setup Menu #3 Level 1 Level 2 Level 3 Level 4 Description Reference Section VARS Internal variables 5.3.9 , 9.2 PREV, NEXT, JUMP, EDIT PREV, NEXT scroll up and down through the VARS m enu. JUMP will go to variable number selected, EDIT will allow editing of the selec ...

  • Teledyne 200A - page 53

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 5.2 Sample Mode The M200A software has two major operating modes, the SAMPLE m ode and the SETUP mode. The SAMPLE mode is the normal m ode when the instrument is taking data. The SETUP mode is used when the instrument is initially installed, or when problems indicate ...

  • Teledyne 200A - page 54

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Stability The instrument noise is computed using the standard deviation of the last 10 m inutes of data, with the value being computed at the end of each NO/ NO x cycle. It is computed for the NO x channel only. The value only becomes meaningful if sam pling a consta ...

  • Teledyne 200A - page 55

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 High Voltage Power Supply (HVPS) The HVPS reading is a measure of the scaled-up HVPS programm ing voltage. The voltage used to set the HVPS output is generated on the Preamp board. Its value is between 0 and 1 volt, corresponding to a voltage of 0 to 1000 volts out o ...

  • Teledyne 200A - page 56

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Moly Temperature The moly temperature is controlled by the com puter. The nominal set-point is 315 ± 5  C. The temperature sensor inside the moly is a type-J therm ocouple. The thermocouple amplifier is located on the STATUS/TEMP board. If the thermocouple breaks ...

  • Teledyne 200A - page 57

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 5.2.2 CAL, CALS, CALZ, Calibration Functions The calibration and zero/span checking of the M200A analyzer is treated in detail in Section 7, Table 7-7-1 summarizes types of calibration. The basic function of each of these keys is described here. 5.2.2.1 CAL, CALS, CA ...

  • Teledyne 200A - page 58

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 5.2.2.5 Formula Values The slope and offset terms should be checked after each calibration. The values for these terms contain valuable information about the internal health of the analyzer. The range of acceptable values and their meanings is given in Section 7.10. ...

  • Teledyne 200A - page 59

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 5.2.2.6 Automatic Converter Efficiency Compensation The M200A can automatically compensate the NO x and NO 2 readings for the m olybdenum converter efficiency. There are 2 ways to enter the converter efficiency into the instrument. The first is to just type in the co ...

  • Teledyne 200A - page 60

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 The M200A comes pre-programm ed with a set of useful Data Channels for logging concentration and predictive diagnostic data. The default Data Channels can be used as they are, or they can be changed by the user to fit a specific application. They can also be deleted ...

  • Teledyne 200A - page 61

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 5-5-7: DAS Data Channel Editing Step Action Comment 1. Press SETUP-DAS-EDIT Enter DAS menu to edit Data Channels 2. Press PREV/NEXT Select Data Channel to edit 3. Press EDIT Enter the Edit menu for the selected Data Channel 4. Press SET> (5 times) Scroll thr ...

  • Teledyne 200A - page 62

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 5.3.4.1 Single Range This range option selects a single range for all output channels (NO, NO x , NO 2 ) of the M200A. To select Single Range press SETUP-RNGE-MODE -SING, then press ENTR. To set the value for the range press SETUP-RNGE-SET, enter the full scale range ...

  • Teledyne 200A - page 63

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 To use the Dilution feature: 1. SELECT UNITS For stack measurement, select PPM units. To set units, press SETUP-RANGE-UNIT-PPM. Press ENTR after the unit selection is made, then EXIT to return to upper level menus. 2. SET DILUTION RATIO The dilution ratio of the prob ...

  • Teledyne 200A - page 64

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 5.3.4.5 Concentration Units The M200A can display concentrations in ppb, ppm, ug/m3, m g/m3 units. Concentrations displayed in mg/m 3 and ug/m 3 use 0  C, 760 mmHg for STP. Consult your local regulations for the STP used by your agency. The following equations giv ...

  • Teledyne 200A - page 65

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 5.3.5 Password Enable If password protection is enabled, a password is required to access calibration or setup menus. In the VARS menu a password is always required. To enable passwords press SETUP-PASS-ON. A list of passwords is in Table 5-5-8 . Table 5-5-8: Calibra ...

  • Teledyne 200A - page 66

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 5.3.9 Variables Menu (VARS) This menu enables you to change the settings on certain internal variables. The VARS Table 9- 9-5 is located in the Troubleshooting Section 9.1.4. 5.3.10 M200A Operating Modes The M200A has 2 main operating modes which were discussed in ea ...

  • Teledyne 200A - page 67

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 5-5-9: M200A Operating Modes Mode Description ZERO CAL D Automatic dynamic zero calibration ZERO CAL A Automatic zero calibration ZERO CAL R Remote zero calibration ZERO CAL M Manual zero calibration SPAN CAL D Automatic dynamic span calibration SPAN CAL A Auto ...

  • Teledyne 200A - page 68

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 5-5-10: Status Output Pin Assignments Output # Pin # Definition Condition 1 1,2 ZERO CAL CLOSED IN ZERO CAL 2 3,4 SPAN CAL CLOSED IN SPAN CAL 3 5,6 FLOW ALARM CLOSED IF FLOW WARNING 4 7,8 TEMP ALARM CLOSED IF ANY TEMP WARNING 5 9,10 DIAG MODE CLOSED IN DIAG MOD ...

  • Teledyne 200A - page 69

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 5.5.1 Setting Up the RS-232 Interface The baud rate is set from the front panel by SETUP-MORE-COMM-BAUD. Select the baud rate appropriate for your application, 300, 1200, 2400, 4800, 9600, or 19,200. It is important to note that the other device must have identical s ...

  • Teledyne 200A - page 70

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 5-5-11: RS-232 Port Setup - Front Panel Decimal Value Description 1 Turns on quiet mode (status messages suppressed) 2 Places analyzer in computer mode (no echo of chars) 4 Enables Security Features (Logon, Logoff) 8 Enables TELEDYNE API protocol and setup menu ...

  • Teledyne 200A - page 71

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 5-5-12: RS-232 Switching From Terminal Mode to Computer Mode Key Function Control-T (ASCII 20 decimal) Switch to terminal mode (echo, edit) Control-C (ASCII 3 decimal) Switch to computer mode (no echo, no edit) If the command line doesn't seem to respond t ...

  • Teledyne 200A - page 72

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Security Feature The RS-232 port is often connected to a public telephone line which could compromise instrument security. If the LOGON feature is implem ented the port has the following attributes: 1. A password is required before the port will operate. 2. If the po ...

  • Teledyne 200A - page 73

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Communication Protocols The RS-232 port can communicate in the following protocols. 1. Teledyne API protocol – some of the features of this protocol are covered in Section 5.5.2 . A comprehensive m anual is available separately as p/n 01350 RS-232 Program ming Note ...

  • Teledyne 200A - page 74

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 5-5-14: RS-232 Command Summary Commands Definition ? [id] Print help screen. ID is an optional instrument ID num ber T [id] LIST Print all active test messages T [id] LIST nam e or T [id] nam e Print single test message "name" from Table 5-15 W [id] L ...

  • Teledyne 200A - page 75

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 5-5-15: RS-232 Command Summary Terminal Mode Editing Keys Definition BS Backspace ESC Erase line CR Execute command ^C Switch to computer mode Computer Mode Editing Keys Definition LF Execute command ^T Switch to terminal mode Security Features Definition LOGON ...

  • Teledyne 200A - page 76

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 5-5-16: RS-232 Interface Command Types First Character Message Type C Calibration D Diagnostic T Test measurement V Variable W Warning There are 5 different types of messages output by the M200A. The meanings of the various messages are discussed elsewhere in t ...

  • Teledyne 200A - page 77

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 5.5.3 TEST Commands and Messages Table 5-5-17: RS-232 Test Messages Name Message Description RANGE 2 RANGE=xxxxx PPB 3 Analyzer range NOXRANGE 1 NOX RNG=xxxxx PPB 3 Indep. Range for NO x channel NORANGE 1 NO RNG=xxxxx PPB 3 Indep. Range for NO channel NO2RANGE 1 NO2 ...

  • Teledyne 200A - page 78

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 The T command lists TEST messages. Examples of the T com mand are: T LIST Lists all active test messages T LIST ALL Lists all test messages T CONVTEMP Prints the temperature of the moly converter T LIST NOX Prints NO x concentration message T NOX Prints NO x concentr ...

  • Teledyne 200A - page 79

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Whenever a warning message is reported on the analyzer display, if the RS-232 interface is in the normal mode(i.e. not in quiet m ode) the warning message is also sent to the RS-232 interface. These messages are helpful when trying to track down a problem with the an ...

  • Teledyne 200A - page 80

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 5-5-20: RS-232 Calibration Examples Action RS-232 Commands Comments Zero Calibration C ZERO C COMPUTE ZERO C EXIT Z/S valves switched to admit zero gas. Zero cal in Single Range mode. Zero Calibration of low range - AutoRange Enabled C ZERO 1 C COMPUTE ZERO C E ...

  • Teledyne 200A - page 81

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 5-5-21: RS-232 Calibration Messages Message Description START ZERO CALIBRATION Beginning IZS zero calibration NOX 1 =xxxxx PPB 2 NO 1 =xxxxx PPB 2 NO2 1 =xxxxx PPB 2 FINISH ZERO CALIBRATION Finished IZS zero calibration START SPAN CALIBRATION Beginning IZS span ...

  • Teledyne 200A - page 82

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 The following is a summary of the Diagnostic com mands. Table 5-5-22: RS-232 Diagnostic Command Summary Command Description D [id] LIST Prints all I/O signal values. See Table 9-4 for Sig I/O definitions. D [id] name=value Examines or sets I/O signal. For a list of s ...

  • Teledyne 200A - page 83

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 To print records from a DAS data channel enter: D REPORT “name” RECORDS=nnn COMPACT|VERBOSE Examples of reports are: D REPORT “CONC” RECORDS=35 VERBOSE D REPORT “CALDAT” RECORDS=10 D REPORT “PNUMTC” RECORDS=155 VERBOSE Automatic RS-232 reporting can b ...

  • Teledyne 200A - page 84

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 All of the default Data Channels sample more than one param eter, for these channels, each parameter is printed on a separate line. There is also a compact format. If this attribute is enabled, all 3 concentration param eters are printed on one line as shown below: D ...

  • Teledyne 200A - page 85

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 5-40 PRINTED DOCUMENTS ARE UNCONTROLLED Variables can be changed. Before changing the settings on any variables, please make sure you understand the consequences of the change. We recomm end you call the factory before changing the settings on any variables. The gene ...

  • Teledyne 200A - page 86

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 6 OPTIONAL HARDWARE AND SOFTWARE Optional equipment offered with the M200A includes: 1. Rack mount with slides (P/N 01469) 2. Rack mount without slides, ears only (P/N 01470) 3. Rack mount for external pump w/o tray (P/N 0099701) 4. Stainless steel zero/span valves ( ...

  • Teledyne 200A - page 87

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 6-6-1: Zero/Span Valve Operation Mode Description Reference Section 1. Front panel operation via CALS and CALZ buttons Calibration Section 7 - Manual Zero/Span Check. 2. Automatic operation using AUTOCAL Setup and use of AUTOCAL is described in Table 6-2, and S ...

  • Teledyne 200A - page 88

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 6.3 Internal Zero/Span (IZS) The IZS option includes the Zero/Span Valves described above, a temperature-controlled permeation tube oven, and a rear panel mounted zero air scrubber. The IZS system is activated by the same methods as described in Table 6-1 for the zer ...

  • Teledyne 200A - page 89

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 For each mode there are seven attributes that the MODE can have that control operational details of the SEQUENCE. They are: Table 6-6-3: IZS Sequence Attributes Attribute No. Attribute Name Action 1. Timer Enabled Turns on the Sequence timer 2. Starting Date Sequence ...

  • Teledyne 200A - page 90

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 6-6-5: Example of AutoCal Setup Step Action Comment 1. Press SETUP-ACAL This button sequence will cause the AUTOCAL menu to be displayed 2. Press PREV-NEXT Press PREV-NEXT until SEQ 2 is displayed 3. Press MODE Select the MODE menu 3. Press PREV-NEXT Press PREV ...

  • Teledyne 200A - page 91

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 If an amm onia permeation tube is being used, substitute the molecular weight of NH 3 (17 g/mole) for that of NO 2 . The temperature is set at 50.0 o C. Check SETUP-MORE-VARS and scroll to the IZS-SET variable to verify that the temperature is properly set. It should ...

  • Teledyne 200A - page 92

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 6-6-6: IZS Option - Permeation Tube Installation 6-7 PRINTED DOCUMENTS ARE UNCONTROLLED ...

  • Teledyne 200A - page 93

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 6-8 PRINTED DOCUMENTS ARE UNCONTROLLED TELEDYNE API recommends that you purchase replacem ent permeation tubes from: VICI METRONICS 2991 Corvin Drive Santa Clara, CA 95051 USA Phone 408-737-0550 Fax 408-737-0346 The M200A uses 560 cc/min of zero air over the perm tub ...

  • Teledyne 200A - page 94

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 7 CALIBRATION AND ZERO/SPAN CHECKS There are several ways to check and adjust the calibration of the M200A. These different methods are summ arized in Table 7-7-1 . In addition, all of the methods described in this section can be initiated and controlled via the RS-2 ...

  • Teledyne 200A - page 95

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 7-7-1: Types of Zero/Span Check and Calibration Section Type of Cal or Check Description 7.1 Manual Z/S Check or Calibration through the sample port This calibration option uses calibration gas coming in through the sample port. IZS and Zero/Span valves do not ...

  • Teledyne 200A - page 96

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 7-7-2: Calibration Setup 7-3 PRINTED DOCUMENTS ARE UNCONTROLLED ...

  • Teledyne 200A - page 97

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 7.1 Manual Zero/Span Check or Cal With Zero/Span Gas in the Sample Port The calibration of the instrument can be checked or adjusted using gas from the sam ple port. This method is often used when the calibration gas is supplied from an external calibrator and valve ...

  • Teledyne 200A - page 98

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 7-7-4: Enter Expected Sp an Gas Concentrations Procedure Step Number Action Co mment 1. Press CAL-CONC-NOX This key sequence causes the M200A to prompt for the expected NO x concentration. Enter the NO x span concentration value by pressing the key under each d ...

  • Teledyne 200A - page 99

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 7.2 Manual Zero/Span Check or Calibration with Zero/Span Valves Option The Zero/Span valve option can be operated from the front panel keyboard. In the Zero/Span valve option the zero and span gas come into the valves through ports on the rear panel of the instrument ...

  • Teledyne 200A - page 100

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 7.3 Manual Zero/Span Check with IZS Option The Internal Zero/Span (IZS) system can be operated from the front panel keyboard. W hen the M200A is in the SAMPLE mode, and the IZS option is installed, the CALS (Calibrate-Span) or CALZ (Calibrate-Zero) buttons will be vi ...

  • Teledyne 200A - page 101

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 7-7-8: Enabling Dynamic Zero/Span StepNumber Action Comment 1. Press SETUP-ACAL Causes the M200A go to the AutoCal menu. 2. Press PREV-NEXT Select the sequence you want for dynamic calibration. 3. Press SET Select the SET menu. 4. Press PREV-NEXT Scroll through ...

  • Teledyne 200A - page 102

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 7.6 Calibrate on NO 2 Permeation Tube If the M200A is equipped with the IZS option, is possible to span the instrument on the permeation tube. If this feature is enabled, the instrument internal valves are set so that gas is routed through the permeation tube, then t ...

  • Teledyne 200A - page 103

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 7-7-9: Enabling CAL-ON-NO2 Step Number Action Comment 1. Press SETUP- MORE-VARS Causes the M200A go to the VARS(Variables) menu 2. Enter the VARS password, then ENTR Password value is 8 1 8 3. Scroll the VARS menu to select the CAL-ON-NO2 variable By pressing N ...

  • Teledyne 200A - page 104

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 7.7 Use of Zero/Span Valves or IZS with Remote Contact Closure The Zero/Span valve or IZS options can be operated using Remote Contact Closures provided on the rear panel. See Table 2-2-2 for connector location and pinout. When the contacts are closed, the analyzer w ...

  • Teledyne 200A - page 105

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 7.8 EPA Protocol Calibration If the M200A is to be used for EPA compliance monitoring, it m ust be calibrated in accordance with the instructions in this section. In order to insure that high quality, accurate measurements are obtained at all tim es, the M200A must b ...

  • Teledyne 200A - page 106

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 7-7-11: Activity Matrix for Calibration Equipment and Supplies Equipment/ Supplies Acceptance Limits Frequency And Method Of Measurement Action If Requirements Are Not Met Recorder Compatible with output signal of analyzer; min chart width of 150 mm (6 in) is r ...

  • Teledyne 200A - page 107

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 7-7-12: Activity Matrix for Calibration Procedure Equipment/ Supplies Acceptance Limits Frequency And Method Of Measurement Action If Requirements Are Not Met Calibration gases Sec. 2.0.7, Subsec. 7.1 (Q.A. Handbook) Assayed against an NIST-SRM quarterly, Sec. ...

  • Teledyne 200A - page 108

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 7.8.2.2 Selection of NO Span Gas Standards The NIST-SRM's provide references against which all calibration gas mixtures m ust be compared (Section 2.0.7, Q.A. Handbook). The procedure requires the comparison of the concentration of a commercial, working calibrat ...

  • Teledyne 200A - page 109

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 7.8.4 Gas Phase Titration (GPT) System 7.8.4.1 GPT Principle of Operation Gas Phase Titration (GPT) is recommended for calibration of the M200A. Those using a NO 2 permeation tube should refer to TAD. 2 The principle of GPT is based on the rapid gas phase reaction be ...

  • Teledyne 200A - page 110

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 1. Select an NO standard gas that has a nominal concentration in the range of 50 to 100 ppm. Determine the exact concentration [NO] STD by referencing against an NIST-SRM, as discussed in Section 2.0.7 (Q.A. Handbook). 2. Determine the volume (cm 3 ) of the calibrato ...

  • Teledyne 200A - page 111

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 NOTE If t r is >2 minutes or if P R is <2.75 ppm-min, changes in flow conditions (F T , F O , F NO ) or in the reaction chamber volume (V RC ), or both w ill have to be made, and t r and P R will have to be re-calculated. 9. After equations 7-5 and 7-6 are sati ...

  • Teledyne 200A - page 112

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Because low flows are difficult to control and measure, it is often advantageous to set a higher total flow than needed. In this example, we will let F T = 2750 cm 3/min 2. Determine the highest NO concentration, [NO] OUT , required at the output manifold, using Equa ...

  • Teledyne 200A - page 113

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 7.8.5 Dynamic Multipoint Calibration Procedure The procedure for calibration of chemiluminescent NO x analyzers by GPT is specified in the Federal Register . 1 This section applies the general procedure to the specific case of the M200A. Calibration must be perf orme ...

  • Teledyne 200A - page 114

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 7-7-13: Diagram of GPT Calibration System 7-21 PRINTED DOCUMENTS ARE UNCONTROLLED ...

  • Teledyne 200A - page 115

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 7.8.5.1 Zero Calibration Procedure Since the zero gas concentration is defined as 0 ppb, it is not necessary to enter the expected zero value. The following Table 7-7-14 details the zero calibration procedure. Table 7-7-14: Zero Calibration Procedure Step Number Acti ...

  • Teledyne 200A - page 116

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 7-7-15: Expected Span Gas Concentration Procedure Step Number Action Comment 1. Press CAL-CONC-NOX This key sequence causes the M200A to prompt for the expected NO x concentration. Enter the NO x span concentration value by pressing the key under each digit unt ...

  • Teledyne 200A - page 117

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Plot the analyzer NO and NO x responses versus the corresponding calculated concentrations to obtain the calibration relationships. Determine the straight line of best fit (y = mx + b) determined by the method of least squares. After the best-fit line has been drawn ...

  • Teledyne 200A - page 118

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 4. Calculate the resulting NO 2 concentrations as follow s: F ] NO [ * F + ] [NO - ] [NO = ] NO [ T IMP 2 NO REM ORIG OUT 2 Equation 7-10 Where: [NO] ORIG is the NO concentration before the GPT ozone is turned on, and [NO] REM is the NO remaining after GP T. 5. Plot ...

  • Teledyne 200A - page 119

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 7.8.6.1 Automatic Moly Converter Efficiency Compensation The M200A can automatically compensate the NO x and NO 2 readings for the molybdenum converter efficiency. There are 2 ways to enter the converter efficiency into the instrument. The first is to enter the effic ...

  • Teledyne 200A - page 120

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 7.8.7 Calibration Frequency To ensure accurate measurements of the NO, NO x , and NO 2 concentrations, calibrate the analyzer at the time of installation, and re-calibrate it: 1. No later than three months after the most recent calibration or performance audit which ...

  • Teledyne 200A - page 121

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 7-7-18: Definition of Level 1 and Level 2 Zero and Span Checks (from Section 2.0.9 of Q.A. Handbook for Air Pollution Measurment System s ) LEVEL 1 ZERO AND SPAN CALIBRATION A Level 1 zero and span calibration is a simplified, two-point analy zer calibration us ...

  • Teledyne 200A - page 122

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 7.8.9 Summary of Quality Assurance Checks The following items should be checked on a regularly scheduled basis to assure high quality data from the M200A. See Table 7-7-19 for a sum mary of activities; also the QA Handbook should be checked for specific procedures. T ...

  • Teledyne 200A - page 123

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 7.8.10 ZERO and SPAN Checks A system of Level 1 and Level 2 zero/span checks (see Table 7-1) is recomm ended. These checks must be conducted in accordance with the specific gui dance given in Subsection 9.1 of Section 2.0.9 (Q.A. Handbook). Level 1 zero and span chec ...

  • Teledyne 200A - page 124

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 7.8.10.2 Precision Check A periodic check is used to assess the data fo r precision. A one-point precision check must be carried out at least once every 2 weeks on each analyzer at an NO 2 concentration between 0.08 and 0.10 ppm. The analyzer mu st be operated in its ...

  • Teledyne 200A - page 125

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 7-7-20: NIST-SRM's Available for Traceability o f Ca li br at io n an d A ud it Ga s Standards NIST-SRM 4 Type Size, at STP Nominal Concentration 1683a 1684a 1685a Nitric oxide in N 2 Nitric oxide in N 2 Nitric oxide in N 2 870 870 870 50 ppm 100 ppm 250 p ...

  • Teledyne 200A - page 126

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 7.8.12.1 NO Working Standard Traced to NIST NO Standard First, use the NIST-traceable NO standard and the GPT calibration procedure to calibrate the NO, NO x , and NO 2 responses of the analyzer. Also determine the efficiency of the converter. Refer to the calibratio ...

  • Teledyne 200A - page 127

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 7.9 Calibration of Independent Ranges or Autoranging There are additional considerations when Auto Range or Independent Ranges are selected. The M200A uses one physical range of 0-2000 ppb to cover all EPA concentration ranges. The dynamic range of the internal hardw ...

  • Teledyne 200A - page 128

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 7.10 Calibration Quality After calibrati on is complete, it is very important to check t he QUALITY of the calibration. The calibration of the M200A involves balancing severa l sections of electronics and software to achieve an optimum balance of accuracy, noise, lin ...

  • Teledyne 200A - page 129

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 7-7-21: Calibration Quality Check Step Number Action Comment 1. Scroll the TEST function menu until the NO x SLOPE is displayed The SLOPE value for NO x should be 1.0 ± 0.3. If the value is not in this range, check Section 9.1.6 . If the SLOPE value is in the ...

  • Teledyne 200A - page 130

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 7.11 References 1. Environmental Protection Agency, Title 40, Code of Federal Regulations, Part 50, Appendix F, Measurement Principle and Calibration Procedure for the Measurement of Nitrogen Dioxide in the Atmosphere (Gas Phase Chem iluminescence), Federal Register ...

  • Teledyne 200A - page 131

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 7-38 PRINTED DOCUMENTS ARE UNCONTROLLED THIS PAGE IS INTENTIONALLY LEFT BLANK ...

  • Teledyne 200A - page 132

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 8 MAINTENANCE 8.1 Maintenance Schedule NOTE The operations outlined in this chapter are to be performed by qualified maintenance personnel only. Table 8-8-1: Preventative Maintenance Schedule Item Maintenance Interval Reference Section TEST Functions 6 - 12 month int ...

  • Teledyne 200A - page 133

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 8-2 PRINTED DOCUMENTS ARE UNCONTROLLED Table 8-8-2: Preventative Maintenance Schedule Item Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Maintenance Interval TEST Functions 6 - 12 month intervals Zero/Span Calibration Annually or after repairs Z e r o / S p a n C h ...

  • Teledyne 200A - page 134

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 8.2 Replacing the Sample Particulate Filter The particulate filter should be inspected often for signs of plugging or contamination. It is also common for dirt particles to absorb NO 2 , thus causing those readings to be low. To check and change the filter: 1. Fold d ...

  • Teledyne 200A - page 135

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 8-8-3: Replacing the Particulate Filter 8-4 PRINTED DOCUMENTS ARE UNCONTROLLED ...

  • Teledyne 200A - page 136

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 8.3 Replacing the Ozone Scrubber Charcoal The Ozone scrubber consists of a charcoal filled canister mounted on the pump pack. See Table 2-2-3 for the scrubber location. To replace the charcoal: 1. Turn off the analyzer and pump. 2. Remove the scrubber from the pum p ...

  • Teledyne 200A - page 137

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 NOTE If the instrument is to be turned off for more than 8 hours, the perm tube must be removed from the IZS oven. Even at room temperature the perm tube continues to release NO 2 . Concentrations can build up to very high levels inside the instrument causing contami ...

  • Teledyne 200A - page 138

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 8.6 Replacing the Molybdenum Converter The Molybdenum Converter is located in the center of the instrument, see Table 2-2-5 for location, and Table 8-8-4 for the assembly. The heater, therm ocouple, converter is designed to be replaced as a single unit. 1. Turn off t ...

  • Teledyne 200A - page 139

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 8-8-4: Molybdenum Converter Assembly 8-8 PRINTED DOCUMENTS ARE UNCONTROLLED ...

  • Teledyne 200A - page 140

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 8.7 Cleaning the Reaction Cell The reaction cell should be cleaned whenever troubleshooting points to it as the cause of the trouble. A dirty cell will cause excessive noise , unstable zero or span, or low response. To clean the reaction cell it is necessary to remov ...

  • Teledyne 200A - page 141

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 OZONE INLET FI TTIN G SAMPLE INLET FITTING SPRING FILTER ORING ORIFICE 10 MILS (JEWEL DOW N) ORING ORIFICE, 4 MILS (JEWEL DOWN) MANIFOLD, ORING SLEEVE WINDOW ORING PMT HOUSING REACTION CELL GASKE T EXHAUST NOZZL ES (DO N OT REMOV E) HEATER THERMISTOR (P/N 00227) (P/N ...

  • Teledyne 200A - page 142

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 8.8 Pneumatic Line Inspection Particulate matter in the pneumatic lines will affect both flow rate and response tim e. It is important that the pneumatic system be periodically inspected and thoroughly cleaned if necessary. Clean by disassembling and passing m ethano ...

  • Teledyne 200A - page 143

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 8-8-6: Pneumatic Diagram - Standard Configuration 8-12 PRINTED DOCUMENTS ARE UNCONTROLLED ...

  • Teledyne 200A - page 144

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 8-8-7: Pneumatic Diagram with Zero/Span Valve Option 8-13 PRINTED DOCUMENTS ARE UNCONTROLLED ...

  • Teledyne 200A - page 145

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 8-8-8: Pneumatic Diagram with IZS Option 8-14 PRINTED DOCUMENTS ARE UNCONTROLLED ...

  • Teledyne 200A - page 146

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 8.9 Leak Check Procedure If a leak checker is not available, it is possibl e to leak check the instrument using the M200A's pump plus a shut-off valve. 1. Turn off instrument power and pump power. 2. Cap the sample inlet port, ozone generator air inlet, and zero ...

  • Teledyne 200A - page 147

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 8-16 PRINTED DOCUMENTS ARE UNCONTROLLED 8.10 Light Leak Check Procedure 1. Scroll the TEST functions to PMT. 2. Input zero gas. 3. Shine a powerful flashlight or portable incandescent light at the inlet and outlet fitting, and at all the joints of the reaction cell. ...

  • Teledyne 200A - page 148

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 9 TROUBLESHOOTING, ADJUSTMENTS NOTE The operations outlined in this chapter are to be performed by qualified maintenance personnel only. This section of the manual contains inform ation on diagnosing and repairing instrument performance problems. It contains informat ...

  • Teledyne 200A - page 149

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 3. Check the TEST functions: A. Compare the TEST functions to the factory values in Table 2-2-6 . This will often provide important clues as to the problem . B. Pay special attention to the NO and NO x slopes: C. The slopes are the software equivalent of th e span po ...

  • Teledyne 200A - page 150

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 9.1 Operation Verification-M200A Diagnostic Techniques 9.1.1 Fault Diagnosis with TEST Variables Table 9-9-1 indicates possible fault conditions that c ould cause the TEST functions to be outside the acceptable range. 9-3 PRINTED DOCUMENTS ARE UNCONTROLLED ...

  • Teledyne 200A - page 151

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 9-9-1: Test Functions Test Function Factory Set-Up Comment RANGE 500PPB This is the Range of the inst rument. In standard configurati on all 3 outputs have the same range. Independent range option allows different ranges for each output. When enabled , there wi ...

  • Teledyne 200A - page 152

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 9-1: Test Functions (Continued) Test Function Factory Set-Up Comment OZONE FL 60 - 90 This is the Ozone flow. It is measured by a solid state fl ow meter, and thus is a true indicat ion of flow. If you suspect there is no ozone being generate d, disconnect the ...

  • Teledyne 200A - page 153

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 9-1: Test Functions (Continued) Test Function Factory Set-Up Comment AZERO Check value in Final Test Values Table 2-2-6 AZERO is th e curren t value of the Au toZero circuit reading. Values are typically 0 mV -20/+150. For values outside this range, check the A ...

  • Teledyne 200A - page 154

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 9-1: Test Functions (Continued) Test Function Factory Set-Up Comment IZS TEMP 50 ± 0.4  C The IZS temperature is the temperature of the permeation tube oven. This temperat ure is controlled by the CP U and is adjustable in 0.1  C increments. This adju st ...

  • Teledyne 200A - page 155

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 9.1.2 Fault Diagnosis with WARNING Messages The M200A monitors several internal values fo r alarm conditions. If the condition for an alarm is met, the alarm is displayed on the front panel and the warning is transm itted out the RS-232 port. If a warning is present, ...

  • Teledyne 200A - page 156

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 9-9-2: Front Panel Warning Messages Message Description SYSTEM RESET Analy zer was reset/powered on. This warning occurs every time the instrument is powered up, as in a power failure. It can also occur if the RAM or EEPROM is reset. RAM INITIALIZED RAM was era ...

  • Teledyne 200A - page 157

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 9-2: Front Panel Warning Messages (Continued) Message Description PMT TEMP WARNING PMT temp. out of spec. The PMT temp has its own proportional controller on the preamp (01141) board. Warnings will occur during initial operation. The warning can occur if the 7 ...

  • Teledyne 200A - page 158

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 9.1.3 Fault Diagnosis Using DIAGNOSTIC Mode Diagnostic mode can be looked at as a tool kit of diagnostics to help troubleshoot the instrum ent. To enter DIAG mode press SETUP-MORE-DIAG. The diagnostic modes are summ arized in Table 9-9-3 . To access these functions, ...

  • Teledyne 200A - page 159

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 9-9-3: Summary of Diagnostic Modes DIAG Mode Description SIGNAL I/O Gives access to the digital and analog inputs and outputs on the V/F board. The status or value of all of the signals can be seen. Some of the signals can be controlled from the keyboard. Table ...

  • Teledyne 200A - page 160

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 9.1.3.1 Signal I/O Diagnostic Table 9-9-4: Diagnostic Mode - Signal I/O No. Signal Control Description 0 DSP_BROWNOUT NO Display brownout is used to keep the display from getting corrupted during low line voltage conditions. Circuitry on the Status/Temp board (01086) ...

  • Teledyne 200A - page 161

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 9-4: Diagnostic Mode - Signal I/O (Continued) No. Signal Control Description 10 BROWNOUT_RST YES Brownout reset works in conjunction with DSP_BROWNOUT. When DSP_BROWNOUT is set, the CPU sends a signal to reset the display and clear the DSP_BROWNOUT. 11 CONV_HEA ...

  • Teledyne 200A - page 162

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 9-4: Diagnostic Mode - Signal I/O (Continued) No. Signal Control Description 21 ST_POWER_OK YES Status Bit - Power OK Logic High = Instrument power is on Logic Low = Instrument power is off 22 ST_SYSTEM_OK YES Status Bit - System OK Logic High = No instrument w ...

  • Teledyne 200A - page 163

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 9-4: Diagnostic Mode - Signal I/O (Continued) No. Signal Control Description 35 DAC_CHAN_0 NO Output of NO x channel in mV. 36 DAC_CHAN_1 NO Output of NO channel in mV. 37 DAC_CHAN_2 NO Output of NO 2 channel in mV. 38 DAC_CHAN_3 NO Test Channel output. Not imp ...

  • Teledyne 200A - page 164

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 3. The value in PMT should come up to 2000 mV ± 500 mV in less than 15 sec. If the HVPS or the span gain adjust on the preamp card has been changed without doing a FACTORY CALIBRATE the reading in step 3 may be different than 2000 m V, since the overall calibration ...

  • Teledyne 200A - page 165

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 9.1.3.5 Analog Out Step Test The Step Test is used to test the functioni ng of the 4 DAC outputs on the V/F board. The test consists of stepping each analog output 0-20-40-60-80-100% of the output. If the analog outputs are set for 0-5V full scale the outputs would s ...

  • Teledyne 200A - page 166

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 The reaction cell pressure compensation factor is equal to 1.0000 when the cell pressure is 5"- Hg-A. The compensation factor increases sam ple concentration with increasing cell pressure to compensate for increased quenching of the chem iluminescent reaction at ...

  • Teledyne 200A - page 167

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 9-9-5: Model 200A Internal Variables No. Name Units Default Value Value Range Description 0 DAS_HOLD_OFF min 15 0-60 Time that data is not put into DAS after CAL or DIAG modes 1 TPC_ENABLE Logic OFF ON-OFF Temp/Pres compensation enable 2 DYN_ZERO Logic OFF ON-O ...

  • Teledyne 200A - page 168

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 9-9-6: Test Channel Readings TEST Channel Minimum* Maximum* Description PMT DETECTOR 0 mV 5000 mV PMT detector output from the preamp. This signal has been amplified and filtered. Since the instrument is switched and uses AutoZero, normal values can vary from ? ...

  • Teledyne 200A - page 169

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 9-6: Test Channel Readings (Continued) TEST Channel Minimum* Maximum* Description IZS TEMP 0 o C 70 o C The IZS temperature is set to 50 o C. At the setpoint, a typical reading is 3600 mV. CONV TEMP 0 o C 1000 o C The Converter temperature is 315 o C. At the se ...

  • Teledyne 200A - page 170

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 9.1.6 Factory Calibration Procedure The Factory Cal procedure balances the PMT, preamp, and software gain factors so the instrument has optimum noise, linearity, and dynamic range. It should be used when you are unable to zero or span the instrument, when th e slope ...

  • Teledyne 200A - page 171

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 9. Calculate the expected NORM PMT mV reading. For ranges up to 2000 ppb, multiply the expected span value by 2 to get the m V reading. For ranges 2001 to 20000 ppb, multiply the expected span value by .2 to get the mV reading. In this example the expected span gas c ...

  • Teledyne 200A - page 172

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 9-9-7: Span Calibration Voltage 9-25 PRINTED DOCUMENTS ARE UNCONTROLLED ...

  • Teledyne 200A - page 173

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Electric Test (ET) Procedure: 1. To adjust ET press SETUP-MORE-DIAG, th en scroll to ELEC TEST and press ENTR. 2. Scroll the TEST functions until PMT is displayed. 3. Adjust R27 until 2000 mV ± 100 is displayed. 4. Press EXIT to return to SAMPLE mode. Optic Test (OT ...

  • Teledyne 200A - page 174

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 4. Change in span gas concentration. A. Zero air or ambient air leaking into span gas line. B. Permeation tube or cal gas tank exhaustion. 5. Leak in NO/NO x or AutoZero switching valves. 6. Loose pneumatic fittings. 9.2.1 AC Power Check 1. Check that power is presen ...

  • Teledyne 200A - page 175

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 9.2.3 No Response to Sample 1. Confirm correct operation of analog output by perform ing Analog Output Step Test in Section 9.1.3.5 . 2. Confirm general operation of analyzer. A. Check for AC Power, Section 9.2.1 . B. Do flow checks, Section 9.2.2 . C. Confirm that s ...

  • Teledyne 200A - page 176

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 9.2.4 Negative Output 1. Mis-calibration. The 'zero' gas that was used to zero the M200A contained some NO gas - that is, it had more NO gas than that of the sam ple air. May also be caused by doing a zero calibration using ambient air. If NO/NOx O FFSET - ...

  • Teledyne 200A - page 177

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 9.2.6 Unstable Span Common causes are: 1. Leak in pneumatic system. 2. Light leak - check the sensor module with strong light. 3. Instrument not fully warmed up. 4. Sample lines or sam ple filter dirty - clean or replace. 5. Plugged sample inlet orifice - clean with ...

  • Teledyne 200A - page 178

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 9.2.7 Unstable Zero Common causes are: 1. Leak in pneumatic system. Perform leak check, see Section 8.9 . 2. Miscalibration. See Table 7-7-1. 3. Light leak - check the sensor module with strong light. 4. If equipped with IZS, zero air scrubber exhausted - replace cha ...

  • Teledyne 200A - page 179

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 9.2.9 Inability to Zero If the ZERO button is not illum inated when attempting to zero, that means the reading is outside of the software gain ranges allowed. In an anal og instrument it would be the equivalent to the zero pot hitting the rotation stop. Check the fol ...

  • Teledyne 200A - page 180

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 9.2.10 Non-Linear Response Common causes are: 1. Leak in pneumatic system, see Section 8.9 . 2. High zero background - the PMT TEST function should be near 50 mV with zero gas. Readings above 100 mV indicate a light leak, c ontam inated reaction cell, bad zero gas, o ...

  • Teledyne 200A - page 181

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 9.2.11 Slow Response 1. Contaminated or dirty sample delivery pneum atics. A. Dirty/plugged sample filter or sample lines. B. Dirty reaction cell. 2. Sample inlet line too long. 3. Wrong materials in contact with sam ple - use glass, stainless steel or Teflon. 4. Sam ...

  • Teledyne 200A - page 182

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 9.3 Subsystem Troubleshooting and Adjustments 9.3.1 Computer, Display, Key board The purpose of this section is to determine if the computer subsystem electronics hardware are working properly. Asessm ent will be made at the board level. 9.3.1.1 Front Panel Display T ...

  • Teledyne 200A - page 183

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 9-9-8: CPU Board Jumper Settings 9-36 PRINTED DOCUMENTS ARE UNCONTROLLED ...

  • Teledyne 200A - page 184

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Like the display, the overall functioning of the CPU can be confirmed by a simple test. 1. Locate the CPU board on the mother board by referring to Table 2-2-5. 2. Power the instrument on. 3. Locate the red LED at the top left edge of the board. 4. It should be flash ...

  • Teledyne 200A - page 185

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 9.3.2 RS-232 Communications The M200A uses the RS-232 communications protocol to allow the instrum ent to be connected to a variety of computer based equipment. RS-232 has been used for many years and is well documented. Generally, every manufacturer observes the sig ...

  • Teledyne 200A - page 186

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 To troubleshoot a modem connection first disconn ect the RS-232 cable from the Analyzer and verify (use a DVM) that you are getting a signal on Pin 2 of the RS232 port on the Analyzer. The signal will be between -5V and -15V with respect to signal ground (pin 5). If ...

  • Teledyne 200A - page 187

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 9-9-9: RS-232 PIN Assignments 9-40 PRINTED DOCUMENTS ARE UNCONTROLLED ...

  • Teledyne 200A - page 188

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 9.3.3 Voltage/Frequency (V/F) Board The V/F Board consists of 16 analog input channels , each software addressable, 8 digital inputs, and 24 digital outputs, each line independently addressable, and 4 independent analog output channels. The analog input channels are ...

  • Teledyne 200A - page 189

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 4. Use a DVM on each of the analog output channels to confirm the correct voltages. If the voltages step, but are the wrong values, the V/F board may be out of calibration. See Section 9.3.3 for information on how to calibrate the V/F board. 5. Digital input channel ...

  • Teledyne 200A - page 190

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 9.3.3.1 ADC/DAC Calibration Procedure Due to the stability of modern electronics, this procedure should only need to be perform ed if a major sub-assemb ly is exchanged or when the display voltage does not match the input voltage or current to the V/F card. After com ...

  • Teledyne 200A - page 191

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 9-9-11: V/F Board Switch Settings DAC # Sw 1 Sw 2 Sw 3 Sw 4 Sw 5 Sw 6 Sw 7 0 ON* OFF* OFF* 1 ON* OFF* OFF* 2 ON* OFF* OFF* 3 ON* OFF* OFF* *Required settings 10 V output or non-isolated current loop Switch State Comment 3 ON Use for non-isolated current loop or ...

  • Teledyne 200A - page 192

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 1. After the switches and jum pers are set, turn on instrument power and com plete the following: A. Press SETUP-MORE-DIAG, then press EN TR. Scroll to D/A CALI BRATION, press ENTR. B. Press ADC to select the first task, which is to calibrate the A/D converter. C. Co ...

  • Teledyne 200A - page 193

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 9-9-12: V/F Board Settings 9-46 PRINTED DOCUMENTS ARE UNCONTROLLED ...

  • Teledyne 200A - page 194

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 9.3.3.2 Changing Output Voltage Ranges Several different output voltage ranges can be selected by switchs on the V/F board. See Table 9-9-12 for the switch settings. 9.3.4 Status/Temp Board The Status/Temp Board is a m ultifunction board that: 1. Converts the resista ...

  • Teledyne 200A - page 195

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 In addition there is a thermocouple am plifier for the Moly converter. Thermistor Temperature Am plifier Adjustments If the temperature readouts are in error: 1. Locate the Box temp thermistor on the board and place a calibrated therm ometer near the thermistor. 2. S ...

  • Teledyne 200A - page 196

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 9.3.4.3 Status Output Lin es, External Contact Closures The Status lines consist of 2 active input lines, and 12 active output lines. Additional circuits are present on the board but currently unused. Individual lines are set or cleared under CPU control depending on ...

  • Teledyne 200A - page 197

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 9-9-13: Power Supply Module Subassemblies Module Description Linear Power Supply Board The linear power supply board takes multiple voltage inputs from the power transformer and produces +5, +15, -15, +12 VDC outputs. The outputs are routed to two external conn ...

  • Teledyne 200A - page 198

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 9-9-14: Power Supply Module Layout 9-51 PRINTED DOCUMENTS ARE UNCONTROLLED ...

  • Teledyne 200A - page 199

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 9-9-15: Electrical Block Diagram 9-52 PRINTED DOCUMENTS ARE UNCONTROLLED ...

  • Teledyne 200A - page 200

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 PSM Diagnostic Procedures The Linear Power Supply board can be tested by checking the DCPS - TEST function on the front panel. It should read 2500 mV ± 200 m V. If the value is outside this range, individual output voltages can be tested on connector P3, see Schemat ...

  • Teledyne 200A - page 201

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 9.3.6 Ozone Generator CAUTION - DANGER Lethal voltages present inside Ozone Generator - DO NOT defeat electrical interlock. Turn off instrument before servicing. Unplug Generator before disassembling. The ozone generator subsystem consists of a permeation drier, flow ...

  • Teledyne 200A - page 202

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 9-9-17: Ozone Generator Control Conditions Condition Description Ozone Generator 1 Manual override off ( SETUP-MORE-DIAG-OZ ONE GEN ). OFF 2 Manual override on. ON 3 Ozone flow below low warning lim it for 5 minutes ( OFLOW_SET setup variable). OFF 4 Instrum en ...

  • Teledyne 200A - page 203

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 9-9-18: Ozone Generator Subsystem 9-56 PRINTED DOCUMENTS ARE UNCONTROLLED ...

  • Teledyne 200A - page 204

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 9.3.7 Flow/Pressure Sensor The flow/pressure sensor board consists of 2 pressure sensors and a flow sensor. See Table 9- 9-19 for a diagram of this board. From these three sensors four values are computed and displayed on the front panel TEST funcions. They are: 1. O ...

  • Teledyne 200A - page 205

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 1. In SAMPLE mode, scroll the TEST functions to SA MP FLW. Observe the reading. Then subtract the observed reading from the desired reading. 2. Go to the VARS menu by SETUP-MORE-VAR S, then pressing ENTR. Scroll to SFLOW_SET and press EDIT. The first value displayed ...

  • Teledyne 200A - page 206

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 9-9-19: Flow/Pressure Sensor 9-59 PRINTED DOCUMENTS ARE UNCONTROLLED ...

  • Teledyne 200A - page 207

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 9-9-20: NO x Sensor Module 9-60 PRINTED DOCUMENTS ARE UNCONTROLLED ...

  • Teledyne 200A - page 208

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 9-9-21: NO x Sensor Module 9-61 PRINTED DOCUMENTS ARE UNCONTROLLED ...

  • Teledyne 200A - page 209

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 9.3.8 NO x Sensor Module Table 9-9-20 and Table 9-9-21 show the assembly of the N O x sensor module. 9.3.8.1 PMT The PMT detects the light emitted by the reaction of NO with ozone. It has a gain of about 500,000 to 1,000,000. It is not possible to test the de tector ...

  • Teledyne 200A - page 210

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 9-9-22: PMT Cooler Subsystem 9-63 PRINTED DOCUMENTS ARE UNCONTROLLED ...

  • Teledyne 200A - page 211

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 9.3.8.4 PMT Cooler The PMT cooler uses a Peltier cooler supplied w ith DC current from the switching power supply in the Power Supply Module. An overall view is shown in Table 9-9-20 . The temp erature is controlled by a proportional temperature controller located on ...

  • Teledyne 200A - page 212

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 Table 9-9-23: High Voltage Power Supply 9-65 PRINTED DOCUMENTS ARE UNCONTROLLED ...

  • Teledyne 200A - page 213

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 9.3.9 Z/S Valves & IZS Permeation Tube Oven The Z/S Valves and IZS are both options in th e instrument. Before troubleshooting this sub- assembly, check that the options were ordered, and that they are enabled in the software. Sections 7.2 , 7.3 show how the Z/S ...

  • Teledyne 200A - page 214

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 9.3.10 Pneumatic System The pneumatic system is diagram ed in Table 8-8-6, Table 8-8-7, Table 8-8-8 , depending on which options the instrument was ordered with. 9.3.10.1 Leak Check CAUTION When doing a leak check do not pressurize the M200A to greater than 15psi. Da ...

  • Teledyne 200A - page 215

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 9-68 PRINTED DOCUMENTS ARE UNCONTROLLED THIS PAGE IS INTENTIONALLY LEFT BLANK ...

  • Teledyne 200A - page 216

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 10-1 PRINTED DOCUMENTS ARE UNCONTROLLED 10 M200A SPARE PARTS LIST Table 10-1: Teledyne API M200A Spare Parts List Part No. Description 020420000 TELEDYNE API MODEL 200A SPARE PARTS LIST Includes: 000940100 CD, ORIFICE, .003 GREEN 000940400 CD, ORIFICE, .004 BLUE 0009 ...

  • Teledyne 200A - page 217

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 10-2 PRINTED DOCUMENTS ARE UNCONTROLLED Part No. Description 011340000 ASSY, SENSOR, M200A (KB) 011410000 ASSY, PREAMP, M200A (OB S) * 011420000 ASSY, NOX CELL, M200A 011830000 RECHARGE KIT, MOLY C HIPS (2.62OZ) 011880000 WINDOW, SAM FLTR, 37MM, 200A 011900000 ASSY, ...

  • Teledyne 200A - page 218

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 10-3 PRINTED DOCUMENTS ARE UNCONTROLLED Part No. Description 052930100 ASSY, BAND HEATER TYPE J, M101A/M200A 059940000 OPTION, SAMPLE GAS CONDITIONER, M200A/E CB0000001 FUSE, 3AG 1A CP0000005 E2PROM, 8K x 8 BIT DR0000002 DESSICANT * FL0000001 FILTER, SS FL0000003 FIL ...

  • Teledyne 200A - page 219

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 10-4 PRINTED DOCUMENTS ARE UNCONTROLLED Part No. Description OR0000001 ORING, 2-006VT * OR0000002 ORING, 2-023V OR0000010 ORING, 2-201S OR0000012 ORING, 2-111V OR0000014 ORING, 2-116V OR0000021 ORING, 2-132V OR0000025 ORING, 2-133V OR0000034 ORING, 2-011V FT10 OR0000 ...

  • Teledyne 200A - page 220

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 10-5 PRINTED DOCUMENTS ARE UNCONTROLLED Table 10-2: Teledyne API MODEL 200A 37 mm Filter Expendables Kit Part No. Description 014020000 M200A 37 MM FILTER EXPENDABLES KIT Includes: Qty 002270100 AKIT, GASKET (RX CELL) QTY. 12 1 003690100 AKIT, TFE FILTER ELEMENT, (FL ...

  • Teledyne 200A - page 221

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 10-6 PRINTED DOCUMENTS ARE UNCONTROLLED Table 10-4: Teledyne API MODEL 200A Expendables Kit - IZS Part No. Description 014030000 M200A Expendables Kit - IZS Includes: Qty 005960000 AKIT, Expendable, 6 LBS, ACT Charcoal 1 005970000 AKIT, Expendable, 6 LBS, Purafil 1 F ...

  • Teledyne 200A - page 222

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 10-7 PRINTED DOCUMENTS ARE UNCONTROLLED Table 10-6: Teledyne API MODEL 200A Spares Kit for 1 Unit Part No. Description 014040100 M200A SPARES KIT FOR 1 UNIT Includes: Qty 01236000A FAN ASSY, POW ER SUPPLY MODULE, “A” 1 01314000A FAN, PMT COOLER 1 CB0000001 FUSE O ...

  • Teledyne 200A - page 223

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 10-8 PRINTED DOCUMENTS ARE UNCONTROLLED Part No. Description 014020400 AKIT, EXP KIT w/CH1 47MM/1UM FLTR, M200A Includes: Qty 002270100 AKIT, GASKETS, WINDOW , (12) 1 005960000 AKIT, EXPEND, 6LBS ACT CHARCOAL 1 009690300 AKIT, TFE FLTR ELEMENT, 47MM, 1UM (30) 1 FL000 ...

  • Teledyne 200A - page 224

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 APPENDIX A ELECTRICAL SCHEMATICS Table A-1: Electrical Schematics Part No. Name 00402 Sensor Board Assembly 00403 Sensor Board Schematic 00514 V/F Board Assembly 00515 V/F Board Schematic 00704 Keyboard Assembly 00705 Keyboard Schematic 0108600 Status/Temp Assembly 0 ...

  • Teledyne 200A - page 225

    Teledyne API Model 200A NO X Analy zer Instruction Manual, 02246, Rev. G, DCN 5247 A-2 PRINTED DOCUMENTS ARE UNCONTROLLED Table A-1: Electrical Schematics (Continued) Part No. Name 02034 A-Series Valve Driver Assembly 02035 A-Series Valve Driver Schematic 02037 ISBX I/O Port Assembly 02038 ISBX I/O Port Schematic 02107 Preamp Board Assem bly 02108 ...

Manufacturer Teledyne Category TV Converter Box

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A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use Teledyne 200A by users. Manuals are usually written by a technical writer, but in a language understandable to all users of Teledyne 200A.

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