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Wayne-Dalton 9800 - page 1
© Copyright 2009 Wayne-Dalton Corp. Part No. 326091 REV2 08/03/2009 T orsion Spring Installation Instructions and Owner’ s Manual Portland Source Plant IMPORT ANT NOTICE! Read these instructions carefully befor e attempting installation. If in question about any of the procedures, do not perform the work. Instead, have a qualified door agency d ...
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Wayne-Dalton 9800 - page 2
Definition of key words used in this manual: INDICA TES A POTENTIALL Y HAZARDOUS SITUA TION WHICH, IF NOT A VOIDED, COULD RESUL T IN SEVERE OR F A T AL INJURY . CAUTION: PROPER TY DAMAGE OR INJURY CAN RESUL T FROM F AILURE TO FOLLOW INSTRUCTIONS. IMPORT ANT : REQUIRED STEP FOR SAFE AND PROPER DOOR OPERA TION. NOTE: Information assuring proper inst ...
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Wayne-Dalton 9800 - page 3
Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll F ree a t 1-888-827-3667 for Consumer Assistance or online at www .wayne-dalton.com 3 P ackage Contents NOTE: DEPENDING ON THE DOOR MODEL, SOME P ARTS LISTED WILL NOT B ...
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Wayne-Dalton 9800 - page 4
Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll F ree a t 1-888-827-3667 for Consumer Assistance or online at www .wayne-dalton.com 4 T ools Needed: NOTE: This provides an alternative method for identifying your door ...
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Wayne-Dalton 9800 - page 5
Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll F ree a t 1-888-827-3667 for Consumer Assistance or online at www .wayne-dalton.com 5 Removing An Old Door IF YOUR COUNTERBALANCE SYSTEM IS OTHER THAN THOSE MENTIONED, ...
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Wayne-Dalton 9800 - page 6
Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll F ree a t 1-888-827-3667 for Consumer Assistance or online at www .wayne-dalton.com 6 T ools Needed: W ARNING W ARNING APPROVED WINDING BAR TORSION SPRING ASSEMBL Y WIN ...
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Wayne-Dalton 9800 - page 7
Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll F ree a t 1-888-827-3667 for Consumer Assistance or online at www .wayne-dalton.com 7 PRE-INST ALLA TION T ools Needed: Fig. 2 Fig. 1 Fig. 3 Fig. 4 RIGHT HAND CABLE DRU ...
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Wayne-Dalton 9800 - page 8
Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll F ree a t 1-888-827-3667 for Consumer Assistance or online at www .wayne-dalton.com 8 T ools Needed: Fig. 5 Fig. 9 REMOVE TOP LAG SCREW REMOVE CABLE DRUM AND WINDING SH ...
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Wayne-Dalton 9800 - page 9
Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll F ree a t 1-888-827-3667 for Consumer Assistance or online at www .wayne-dalton.com 9 T ools Needed: T ools Needed: PRE-INST ALLA TION Step 1: Raise the door to the ful ...
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Wayne-Dalton 9800 - page 10
Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll F ree a t 1-888-827-3667 for Consumer Assistance or online at www .wayne-dalton.com 10 T ools Needed: F AILURE TO SECUREL Y A TT ACH A SUIT ABLE MOUNTING P AD TO STRUCT ...
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Wayne-Dalton 9800 - page 11
Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll F ree a t 1-888-827-3667 for Consumer Assistance or online at www .wayne-dalton.com 11 T ools Needed: Installation 1 IMPORT ANT : READ INSTR UCTIONS TITLED “P4” “ ...
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Wayne-Dalton 9800 - page 12
Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll F ree a t 1-888-827-3667 for Consumer Assistance or online at www .wayne-dalton.com 12 T ools Needed: 2 Installing Fully Adjustable Jamb Brackets None T o a ttach the b ...
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Wayne-Dalton 9800 - page 13
Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll F ree a t 1-888-827-3667 for Consumer Assistance or online at www .wayne-dalton.com 13 T ools Needed: T ools Needed: INST ALLA TION Counterbalance Cables None BOTTOM SE ...
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Wayne-Dalton 9800 - page 14
Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll F ree a t 1-888-827-3667 for Consumer Assistance or online at www .wayne-dalton.com 14 T ools Needed: 5 V ertical T rack IMPORT ANT : THE TOPS OF THE VERTICAL TRACKS MU ...
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Wayne-Dalton 9800 - page 15
Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll F ree a t 1-888-827-3667 for Consumer Assistance or online at www .wayne-dalton.com 15 T ools Needed: INST ALLA TION Stacking Sections NOTE: F or door section identifi ...
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Wayne-Dalton 9800 - page 16
Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll F ree a t 1-888-827-3667 for Consumer Assistance or online at www .wayne-dalton.com 16 T ools Needed: T op Brackets Power Drill 7/16” Socket Driver T o install the L- ...
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Wayne-Dalton 9800 - page 17
Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll F ree a t 1-888-827-3667 for Consumer Assistance or online at www .wayne-dalton.com 17 T ools Needed: INST ALLA TION IF U-BAR IS INST ALLED 8 Power Drill 7/16” Socket ...
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Wayne-Dalton 9800 - page 18
Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll F ree a t 1-888-827-3667 for Consumer Assistance or online at www .wayne-dalton.com 18 T ools Needed: T op Section Place the top section in the opening and vertically a ...
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Wayne-Dalton 9800 - page 19
Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll F ree a t 1-888-827-3667 for Consumer Assistance or online at www .wayne-dalton.com 19 INST ALLA TION T ools Needed: T ools Needed: Attaching Horizontal T rack to Adjus ...
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Wayne-Dalton 9800 - page 20
Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll F ree a t 1-888-827-3667 for Consumer Assistance or online at www .wayne-dalton.com 20 T ools Needed: T ools Needed: T orsion End Bearing Brackets End bearing brackets ...
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Wayne-Dalton 9800 - page 21
Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll F ree a t 1-888-827-3667 for Consumer Assistance or online at www .wayne-dalton.com 21 T ools Needed: INST ALLA TION 14 none T orsion Spring Assembly NOTE: Right and le ...
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Wayne-Dalton 9800 - page 22
Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll F ree a t 1-888-827-3667 for Consumer Assistance or online at www .wayne-dalton.com 22 T ools Needed: Slide the nylon center bushing into the stationar y spring cone at ...
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Wayne-Dalton 9800 - page 23
Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll F ree a t 1-888-827-3667 for Consumer Assistance or online at www .wayne-dalton.com 23 T ools Needed: T ools Needed: INST ALLA TION Counterbalance Cables Vice Grips 3/8 ...
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Wayne-Dalton 9800 - page 24
Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll F ree a t 1-888-827-3667 for Consumer Assistance or online at www .wayne-dalton.com 24 T ools Needed: Position a ladder slightly to the side of spring so that the windi ...
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Wayne-Dalton 9800 - page 25
Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll F ree a t 1-888-827-3667 for Consumer Assistance or online at www .wayne-dalton.com 25 T ools Needed: INST ALLA TION Rear Support KEEP HORIZONT AL TRACK P ARALLEL AND W ...
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Wayne-Dalton 9800 - page 26
Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll F ree a t 1-888-827-3667 for Consumer Assistance or online at www .wayne-dalton.com 26 T ools Needed: PROPER DIRECTION AS ST A TED IN THE INST ALLA TION INSTRUCTIONS. O ...
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Wayne-Dalton 9800 - page 27
Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll F ree a t 1-888-827-3667 for Consumer Assistance or online at www .wayne-dalton.com 27 T ools Needed: T ools Needed: OPTIONAL INST ALLA TION Side Lock Install the side ...
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Wayne-Dalton 9800 - page 28
Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll F ree a t 1-888-827-3667 for Consumer Assistance or online at www .wayne-dalton.com 28 T ools Needed: T rolley Operator OPERA TOR MUST BE TESTED A T TIME OF INST ALLA T ...
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Wayne-Dalton 9800 - page 29
Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll F ree a t 1-888-827-3667 for Consumer Assistance or online at www .wayne-dalton.com 29 MAINTENANCE Wax on the surface must be removed or paint peeling/flaking will res ...
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Wayne-Dalton 9800 - page 30
Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll F ree a t 1-888-827-3667 for Consumer Assistance or online at www .wayne-dalton.com 30 P ainting Continued.... 2. If the finish painted steel door surface has a textur ...
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Wayne-Dalton 9800 - page 31
Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll F ree a t 1-888-827-3667 for Consumer Assistance or online at www .wayne-dalton.com 31 Lifetime Limited Warranty Model 9800 Subject to the terms and conditions containe ...
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Wayne-Dalton 9800 - page 32
32 Call Us Directly! Our T rained T echnicians Will Ans wer Y our Questions and /or Ship An y P arts Y ou May Need. Call Us T oll-Free: (888) 827-3667 Thank you for your purchase www .wayne-dalton.com Please Do Not Return This Product T o The Store Covered by one or more of the following Patents; 5,408,724; 5,409,051; 5,419,010; 5,495,640; 5,522,44 ...
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