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Manual Heatiator BH60

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  • Heatiator BH60 - page 1

                         ? ...

  • Heatiator BH60 - page 2

    ...

  • Heatiator BH60 - page 3

    3  Hopper Lid Outside Air Knockout (either side) Boiler Drain (Either Side) Heat Exchange Cleanout Cover Flue Pipe - 3” Pellet V ent Combustion Blower T emperature/ Pressure Gauge Pressure Relief V alve Firebox Door Control Board Combustion Blower Cover Circuit Breaker Power Cord Heating System Supply & Return (e ...

  • Heatiator BH60 - page 4

    4 Please read this entire manual before you install and use your new boiler . Failure to follow instructions may result in property damage, bodily injury , or even death.     352 Mountain House Roa ...

  • Heatiator BH60 - page 5

    5  Bulk Storage Hopper - Item # 1-00-73450, with 1500 lb pellet capacity , it will automatically re-ll the unit hopper when it falls below a certain level. Inlet Cover part# 1-10-08542 Flex pipe part# 1-00-08543 (25') Direct V ent Wall Passthrough Item # 1-10-677077 provides for safe passing of the 3” pellet vent pipe ...

  • Heatiator BH60 - page 6

    6 Preparation For Installation: 1. Install 3/4” MPT boiler drain in the tting as shown. Either side can be utilized. Note: If using the supply and return on each side, either one of the returns is going to need the drain valve incorporated. Note: Use teon pipe threa d sealant or teon tape on ALL threads befor e connections ar e made. 2. ...

  • Heatiator BH60 - page 7

    7  The rst thing that needs to be done is deciding where and how the boiler will be installed. Things that need to be taken into consideration are the intended use of the boiler . For example, is the boiler going to be used as a secondary or backup heating syst e ...

  • Heatiator BH60 - page 8

    8            ? ...

  • Heatiator BH60 - page 9

    9 Requir ements for T erminating the V enting W ARNING: V enting terminals must not be recessed into a wall or siding. NOTE: Only PL vent pipe wall pass-throughs and re stops should be used when venting through com- bustible materials. NOTE: Always take into consideration the effect the prevailing wind direction or other wind currents will cause ...

  • Heatiator BH60 - page 10

    10 V enting Use only 3” pellet vent pipe to vent your pellet boiler . A combustion blower is used to extract the combustion gases from the rebox. This creates a negative pressure in the rebox and a positive pressure in the venting system as shown in Fig. 4. The longer the vent pipe and more elbows used in the system, the greater the ow r ...

  • Heatiator BH60 - page 11

    1 1 3” T ype “L” or “PL” V ent pipe The minimum vent conguration is a 90 o or T ee on a starter collar and a 24” length horizontal through an exterior wall. A cap on the end should direct the ue gases down and away from the structure. See Fig. 5. The maximum horizontal length is 8 feet. The minimum termination height above the ext ...

  • Heatiator BH60 - page 12

    12   NOTE: Read and follow all of the ven t pipe manufa cturers ’ instruction s on the proper installa tion and support of the vent pipe. Adhere to all clearances to combustibles. DO N OT I NS T A LL A FL UE D AMP ER I N TH E EXHAUST VENTING SYSTEM OF THIS UNIT . DO NOT CONNECT THIS UNIT ...

  • Heatiator BH60 - page 13

    13 NOTE: If outside air is installed, the inlet cover should not be placed in an ar ea wher e drifting of snow or ice will build up, blocking the intake air supply . Hearth & Home T echnologies strongly recommends the use of outside air for all pellet boiler applications. Per national building codes, consideration must be given to combustion ai ...

  • Heatiator BH60 - page 14

    14  BYP ASS V AL VE SYSTEM SUPPL Y 3/4" * 3/4" NPT MALE PLUG * BOILER DRAIN, 3/4" NPT MALE X 3/4" HOSE T YPICAL BOILER HOT W A TER PIPING SHOWING AIR REMOV AL SYSTEM, PROVISIONS FOR THE EXP ANSION OF W A TER AND THE A UTOMA TIC COLD W A TER SUPPL Y . ALSO SHOWN BUT N ...

  • Heatiator BH60 - page 15

    15 Boilers intended to be connected to an existing boiler or boiler system shall: 1. Be capable of being installed without interfering with the normal delivery of heated water from the original boiler to the radiation system. 2. Be capable of being installed to operate as intended without af fecting the operation of the electrical and mechanical sa ...

  • Heatiator BH60 - page 16

    16 Installing Duct  EXAMPLE OF PIPING IN SERIES WITH AN EXISTING OPERA TIONAL BOILER * BOILER DRAIN, 3/4" NPT MALE X 3/4" HOSE * 3/4" NPT MALE PLUG * TEMP/PRESSURE GAUGE PIPE T O WITHIN 6" OF THE FLOOR OR A FLOOR DRAIN * PRESSURE RELIEF V ALVE UNION SHUT-OFF V ALVE U ...

  • Heatiator BH60 - page 17

    17 Installing Duct/Air Conditioning  PRESSURE REDUCING V ALVE (PRV ) OR COMBINA TION PRV AND RELIEF V ALVE * BOILER DRAIN, 3/4" NPT MALE X 3/4" HOSE * 3/4" NPT MALE PLUG PIPE T O WITHIN 6" OF THE FLOOR OR A FL OOR DRAIN UNION SENSING BULB SHUT-OFF V ALVE * ITEMS SUPP ...

  • Heatiator BH60 - page 18

    18  NOTE: AL W A YS REFER T O THE INDIVIDUAL C OMPONENTS RECOMMENDED INST ALLA TION INSTRUCTIONS FOR THE PROPER MOUNTING POSITION AND LOCA TION WITHIN THE PIPING SYSTEM. MIXING V ALVE SET TO DESIRED W A TER TEMPERA TURE. NORMALL Y NOT MORE THAN 120 DEGREES. TEMPERED HOT WA TER FOR SHOWE ...

  • Heatiator BH60 - page 19

    19  AIR VENT (T YPICALL Y INST ALLED IN THE HIGHEST ACCESSABLE L OCA TION IN THE PIPING) (LOW TEMPERA TURE) RADIANT FLOOR HEA T (LOW TEMPERA TURE) RADIANT FLOOR HEA T FROM BOILER SYSTEM SUPPL Y 3/4" SYSTEM RETURN 3/4" HOT THERMOST A TIC MIXING V ALVE TO BOILER COLD MIX UNION S ...

  • Heatiator BH60 - page 20

    20     Electrical interconnection of the BH60 to an existing heat pump, or fuel-red hot air furnace: Interconnection with a heat pump will generally require a second thermostat to be installed. It is recommended that a new electronic thermostat ...

  • Heatiator BH60 - page 21

    21     EXISTING HEA T PUMP CONTROLS LOW VOL T AGE 24 V AC C OIL O/A sensor terminals in control co ver Through grommet R2 RELA Y R1 RELA Y factor y wiring to circulator outlet The top three screws only on the 5 pole terminal strip 1 6 4 5 3 8 7 LOW ...

  • Heatiator BH60 - page 22

    22 N L R C W1 G R W1 G C set 3° below new t'stat set 3° above existing t'stat 24 V AC com. 24 V AC hot Heat Control F an Control Existing T'stat Wiring ( by installer ) 3 4 1 6 5 7 8 R2 RELA Y LOW VOL T AGE 24 V AC C OIL LOW VOL T AGE LOW VOL T AGE R1 RELA Y 4 1 3 6 5 8 7 in control co ver Through grommet HIGH VOL TA GE ( L1 ) HIGH ...

  • Heatiator BH60 - page 23

    23  EXISTING BURNER / F AN SYSTEM ( GAS, OIL, ELECTRIC) EXISTING BURNER / F AN SYSTEM ( GAS, OIL, ELECTRIC) Existing T'sta t New T'sta t 120 V AC F AN WIRING EXISTING HEA T CONTROL WIRING Neut Hot to fan control to fan moto ...

  • Heatiator BH60 - page 24

    24  WIRELESS THERMOST A T WIRING 2 AMP-CONTROLLED CIRCULA T OR OUTLET /AUX. DUMP ZONE L T .BLUE VIOLET R1 RELA Y 6 4 8 LOW VOL T AGE BROWN BROWN GREEN WHITE 5 3 7 L T . BL UE BROWN GREEN/YELL OW GREEN/YELL OW L T .BLUE BROWN GREEN/YELL OW ...

  • Heatiator BH60 - page 25

    25  Draft T est Pr ocedure Af te r the ve nt in g is com pl et ed , the r eb ox dra ft wil l nee d to be checke d and possibly adjusted. After removing the plug bolt from the draft hole (3/16” hex key wrench) shown in Fig. 9, insert the draft meter tube. The hopper lid must be latched during this test. (It i ...

  • Heatiator BH60 - page 26

    26 Power Light Indicates power to the contr ol boar d. (Ready) Status Light W ill be lit anytime the unit is in operation. Combustion Blower Light Indicates Power to combustion blower Feed Motor Light Indicat es Power to the feed motor . Max T emp dial The “Max T emp Dial” is used to set the desir ed maximum operating temperatur e of the boiler ...

  • Heatiator BH60 - page 27

    27 Setting The Boiler T emperature Without the Outdoor Air T emp - Sensor Installed T o set the maximum boiler water temperature, simply tu r n t he M a x. T e mp . w at e r t em p e ra t u r e d i a l t o t h e desired setting. The control and the boiler will then perform to achieve and maintain the set temperature. The Min. T emp. Knob is the boi ...

  • Heatiator BH60 - page 28

    28  Pellet Boiler Outdoor Air Reset Operation When the outdoor sensor is installed, at 20° F . or below OA T (Outdoor Air T emperature), the boiler will operate at the temperature set on the Maximum T emperature knob. The boiler water temperature will decrease by 1 degree for every 1 degree in temperature rise of the Out ...

  • Heatiator BH60 - page 29

    29 Starting A Fire Automatically 1. T urn Mode Selector to “OFF”. This resets the control in addition to turning it of f.  2. Clean Burnpot with scraper . This is typically a weekly maintenance procedure, but, depending on the fuel being burned, may need done more frequently . Cleaning the burn pot with the scraper wi ...

  • Heatiator BH60 - page 30

    30  W A TER TEMPERA TURE MAX. TEMP . MIN. TEMP . 4. If Starting After an Empty Ho pper , T urn Feed Adjuster to “TEST” (for one 60 second cycle). This will charge pellets into the auger tube and also allow you to check the motors for operation. NOTE: The auger motor will not operate with any of the doors or hopper lid ...

  • Heatiator BH60 - page 31

    31 8. T urn the MIN. TEMP . Dial on the control board to the desired Minimum temperature. This will start the lighting process if the temperature at the aquastat sensor is approximately 5° F . less than the set temperature on the MAX TEMP . dial. 9. Fill hopper with pellets and remove ashes as required. T ype of Fuel Us e p el le tiz ed w oo d o n ...

  • Heatiator BH60 - page 32

    32  NOTE: Stirring the starting gel into the pellets usually allows the r e to become established quicker . CAUTION : A vapor ash could occur if too much time is allowed to pass before lighting the starting gel. CAUTION: Care must be taken not to get starting gel on your hands or clothing. Serious burns could occur ...

  • Heatiator BH60 - page 33

    33 Burnpot Cleaning: The burnpot should be cleaned no less than once a week. For best operation the burnpot should be cleaned every time the hopper is lled with pellets. The re does not have to be out to scrape the burnpot although it is recommended the boiler be on minimum burn at the time of cleaning. CAUTION : W ear Gloves T o Prevent Burn ...

  • Heatiator BH60 - page 34

    34  Soot and Flyash: Formation and Need for Removal The products of combustion will contain small particles of yash. The yash will collect in the exhaust venting system and restrict the ow of the ue gases. Incomplete combustion, such as occurs during startup, shutdown, or incorrect operation of the boile ...

  • Heatiator BH60 - page 35

    35  Inspect all sealing gaskets to ensure a proper seal and re-install all components removed for cleaning. No t e: Th e r eb o x baf es ( #1 - 10 - 23 2 05 2 )a r e c on s id e r e d to be a consumable item. Check for signs of warping or damage, and r eplace if necessary . CAU TI ON: For you r saf ety , do no ...

  • Heatiator BH60 - page 36

    36  The boiler MUST be OFF at the circuit breaker , and COO L b ef ore yo u att emp t to cl ean th e com bus tio n blower . The wire to the combustion blower doesn’t need to be disconnected during the cleaning process. Loosen the three (3) thumb screws about 4 turns each. See Fig. 23. Hold the motor head with one ...

  • Heatiator BH60 - page 37

    37  Operation of the HF60 During a Power Failure - A supply of 120 V AC is required for operation. In the event of a power failure, the unit will not operate. The boiler can be powered alternatively using the Surere 512 Battery Back-up system, o ...

  • Heatiator BH60 - page 38

    38  1. No pellets in hopper . 2. Firebox draft may be too low for low draft pressure sw itc h i n fe ed er cir cu it to o pe ra te .         , loose or missing gasket on doors or hopper lid, ...

  • Heatiator BH60 - page 39

    39  BTU Input Range= 0, and 9350 to 60,000* 0 BTU if system is satised. Min. Burn = 1.1 pound per hour Max. Burn = 7 pounds per hour * 8500 BTU per pound gures Electrical 120 V AC 60 Hz Combustion blower 1.4 AMP Auger motor .7 AMP Igniter element 2.3 AMP Control board .05 AMP Approximate operating wattag ...

  • Heatiator BH60 - page 40

    40 W iring Diagram  120 VOL TS A.C. 60 HZ. 1.7 AMPS ( normal operation ) 5.3 AMPS ( ignition mode ) BLACK BONDED T O STOVE BOD Y GREEN WIRE IS GROUND N.O.C ONT ACTS LOW PRESSURE SWIT CH FEEDER MOT OR GREEN WIRE IS GROUND BONDED TO ST OVE BODY BLACK L T . BLUE GREEN/YELL OW 18/3 RUBBER CORD POWER CORD 635 W ...

  • Heatiator BH60 - page 41

    41 ECO-CHOICE™ LIMITED W ARRANTY Hearth & Home T echnologies Inc., on behalf of its Heatilator® brand (”HHT”), extends the following warranty for all ECO- CHOICE™ furnace and boiler products (“Products”) that are purchased from an HHT authorized dealer . W arranty Coverage: Subject to the conditions, exclusions and limitations set ...

  • Heatiator BH60 - page 42

    42   Hearth & Home T echnologies 352 Mountain House Road, Halifax, P A 17032 8 Flooring must be non-combustible material e xtending 6” to the sides, and 16” (US) or 18”(C AN) in front of the ash remov al door . Le revêtemen t de sol doit être de l'étendre de matériel incombustible 6” aux c ...

  • Heatiator BH60 - page 43

    04/12  IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an authorized dealer .     ...

  • Heatiator BH60 - page 44

     02/12     IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or rep ...

  • Heatiator BH60 - page 45

     02/12 IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an authorized dealer .     ...

  • Heatiator BH60 - page 46

     02/12 IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an authorized dealer .     ...

  • Heatiator BH60 - page 47

    Notes ...

  • Heatiator BH60 - page 48

    1 T urn Mode Selector to OFF . 2 Scrape the air holes in the burnpot.** 3 Fill the hopper with pellets. 4 T urn Feed Adjuster to “T est”.* 5 Check the Combustion Blower and Feeder Motor for operation.* 6 T urn Feed Adjuster back to the #4, or previously known setting. 7 T urn the MAX TEMP dial to the desired temperatur e. 8 T urn MIN TEMP dial ...

  • Heatiator BH60 - page 49

    At Harman, w e build each product to a standar d, not a price . This powerful heating appliance boasts uncompromising attention to detail and helps preserve our planet by using envir onmentally responsible fuels. (Signatur e of Box er) Y our pr emium quality hearth product designed and assembled by the experienced and skilled members at Harman in H ...

Manufacturer Heatiator Category Boiler

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All of them are important, but the most important information from the point of view of use of the device are in the user manual Heatiator BH60.

A group of documents referred to as user manuals is also divided into more specific types, such as: Installation manuals Heatiator BH60, service manual, brief instructions and user manuals Heatiator BH60. Depending on your needs, you should look for the document you need. In our website you can view the most popular manual of the product Heatiator BH60.

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A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use Heatiator BH60 by users. Manuals are usually written by a technical writer, but in a language understandable to all users of Heatiator BH60.

A complete Heatiator manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

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2. Contents - index of all tips concerning the Heatiator BH60, that we can find in the current document
3. Tips how to use the basic functions of the device Heatiator BH60 - which should help us in our first steps of using Heatiator BH60
4. Troubleshooting - systematic sequence of activities that will help us diagnose and subsequently solve the most important problems with Heatiator BH60
5. FAQ - Frequently Asked Questions
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If you did not solve your problem by using a manual Heatiator BH60, ask a question using the form below. If a user had a similar problem with Heatiator BH60 it is likely that he will want to share the way to solve it.

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