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Manual Chicago Electric 95629

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  • Chicago Electric 95629 - page 1

    MIG/ARC WELDER Model 95424 DU AL MIG WELDER Model 95629 ASSEMBL Y AND OPERA TION INSTR UCTIONS Model 95424 shown. Due to continuing impro vements , actual product ma y diff er slightly from the product described herein. ® 3491 Mission Oaks Blvd., Camarillo , CA 93011 Visit our website at: http://www .harborfreight.com T O PREVENT SERIOUS INJUR Y , ...

  • Chicago Electric 95629 - page 2

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 2 SKU 95424, 95629 Contents SPECIFICA TIONS ............................................................................ 3 GENERAL SAFETY R ULES ............................................................ 4 Specific Safety Rules ................ ...

  • Chicago Electric 95629 - page 3

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 3 SKU 95424, 95629 PLEASE NO TE Models 95424 MIG/ARC WELDER and 95629 DU AL MIG WELDER hav e identi- cal f eatures e xcept for the ARC option mode a v ailab le in the 95424 MIG/ARC Welde r . The other f eatures are the same, as sho wn in the Speci ...

  • Chicago Electric 95629 - page 4

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 4 SKU 95424, 95629 GENERAL SAFETY R ULES W ARNING! READ AND UNDERST AND ALL INSTRUCTIONS Failure to f ollow all instructions listed below ma y result in electric shock, fire , and/or serious injur y . SA VE THESE INSTRUCTIONS W ORK AREA Keep your ...

  • Chicago Electric 95629 - page 5

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 5 SKU 95424, 95629 PERSONAL SAFETY Stay alert. W atch what you are doing, and use common sense when operat- ing a power tool. Do not use a power tool while tired or under the influence of drugs, alcohol, or medication. A moment of inattention whi ...

  • Chicago Electric 95629 - page 6

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 6 SKU 95424, 95629 Che c k for misa lign men t or bindi ng of mo ving parts, breaka ge of parts, and an y other condition that may affect the tool’ s operation. If damaged, have the tool serviced before using. Man y accidents are caused by poorl ...

  • Chicago Electric 95629 - page 7

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 7 SKU 95424, 95629 Prevent ey e injury and burns. Wearing and using ANSI-approv ed personal saf ety clothing and saf ety devices reduce the risk f or injur y . W ear ANSI-ap pro v ed saf ety impact ey e goggles underneath weldi ng ey e protection ...

  • Chicago Electric 95629 - page 8

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 8 SKU 95424, 95629 material whose contents, when heated, can produce flammable or e xplosiv e v a- pors. Clean and purge containers bef ore applying heat. V ent closed containers, including castings, bef ore preheating, welding, or cutting. A voi ...

  • Chicago Electric 95629 - page 9

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 9 SKU 95424, 95629 Protect your self from electric shock. Do not use outdoors. Insulate yourself from the workpiece and ground. Use nonflammable , dr y insulating mater ial if possible, or use dr y r ubber mats , dr y wood or plywood, or other dr ...

  • Chicago Electric 95629 - page 10

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 10 SKU 95424, 95629 Gr ounding NO TE: This W elder requires the installation of a 3-Prong, 230 V A C, polarized, twistlock P ower Cor d Plug (not included) . NEMA configuration # L6-40 or equivalent. The Plug must be installed by a certified ele ...

  • Chicago Electric 95629 - page 11

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 11 SKU 95424, 95629 UNP A CKING When unpacking, make sure all par ts shown on the P arts Lists near the end of this manual are included. If any par ts are missing or broken, call Harbor F reight T ools. ASSEMBL Y INSTRUCTIONS W ARNING! Alwa ys tur ...

  • Chicago Electric 95629 - page 12

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 12 SKU 95424, 95629 ASSEMBL Y INSTRUCTIONS (CONTINUED) Stationary Mobile Set the Axle (36A) with the Back Wheels (37A) attached against the bottom of the case. Then, screw the Bolts through the W ashers and into the bottom of the case. (See Figure ...

  • Chicago Electric 95629 - page 13

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 13 SKU 95424, 95629 INST ALLING A WIRE SPOOL Assembling the Wire Spool depends on whether you are using a 7” Spool or an 11” Spool. For use with a 7” Spool: MIG&ARC 250 AMP - SKU 95424 MIG DUA L 250 AMP – SKU For technical questions, p ...

  • Chicago Electric 95629 - page 14

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 14 SKU 95424, 95629 R OUTING THE WIRE Note: When installing wire of diff erent size or composition, y ou will also need to change wire settings, set gun polarity , and, possibly , install gas cylinder . (See pages 18 to 20. ) W elding Wire Spool F ...

  • Chicago Electric 95629 - page 15

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 15 SKU 95424, 95629 ASSEMBL Y INSTRUCTIONS (CONTINUED) 3. Loosen, and lower the Handle (4D) on the W ire Drive Assembly. Then, raise the Lever (3D). (See Figure B) 4. Keep tension on the Wi re , and guide at least 12 inches of W i re into the W ir ...

  • Chicago Electric 95629 - page 16

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 16 SKU 95424, 95629 La y T orch Cable out in a str aight line so Welding Wire mov es through it easily . Leav e Door (14A) of the W elder open so Wire F eed Assembly can be observed. Remov e the Gun Nozzle (1E) and Contact Tip (2E). (See Figure E. ...

  • Chicago Electric 95629 - page 17

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 17 SKU 95424, 95629 CHANGING WIRE SETTINGS W ARNING! Make sure to tur n off the W elder and unplug it from its electr ical outlet prior to changing wire settings. Lift the Door (14A) of the Welder to e xpose the Wire F eed Assembly . Loosen, and l ...

  • Chicago Electric 95629 - page 18

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 18 SKU 95424, 95629 SETTING POLARITY FOR WELDING TYPE W ARNING ! Al wa ys turn welder off and disconn ect it fr om it’ s elect rical supp ly bef or e opening the case or perf orming an y adjustment, including the f ollo wing pr o- cedure. Set fo ...

  • Chicago Electric 95629 - page 19

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 19 SKU 95424, 95629 INST ALLING A GAS CYLINDER W ARNING: Using an o versized gas cylinder can cause tipping, result- ing in cylinder and equipment damage and per sonal injury . NEVER e xceed maximum c ylinder weight of 100 lb. CA UTION! Do not use ...

  • Chicago Electric 95629 - page 20

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 20 SKU 95424, 95629 OPERA TING INSTR UCTIONS BEFORE Y OU BEGIN WELDING Good welding requires a high degree of skill and e xperience. Y ou should practice a fe w sample w elds on scr ap metal bef ore y ou begin w elding your first project. Ad- dit ...

  • Chicago Electric 95629 - page 21

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 21 SKU 95424, 95629 SETTING UP THE WELD W ARNING! Before welding, make sure to read and understand all safety precautions and warnings discussed on pages 4 through 10. P ower Switch (1C): Alwa ys make sure the P ow er Switch is in its “OFF” po ...

  • Chicago Electric 95629 - page 22

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 22 SKU 95424, 95629 MIG WELDING SET UP If using solid-core wire, connect and secure an Argon/ CO 2 gas hose to the rear of the Welder . (If using flux core wire, protectiv e gas is not required.) 9. Make sure the Power Switch (1C) is in it s “O ...

  • Chicago Electric 95629 - page 23

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 23 SKU 95424, 95629 MIG&A RC 250 AMP - SKU 95424 MIG DUA L 250 AMP – SKU For technical questions, please call 1-800-444-335 3; Troublesh ooting section at end of ma nual. Page 25 WELD SETTINGS CH A RT This Chart is intended to show general g ...

  • Chicago Electric 95629 - page 24

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 24 SKU 95424, 95629 T ur n the P ow er Switch (1C) to its “OFF” position. Clamp the bare end of the selected electrode in the electrode holder . Electrode P enetration Attributes NI-CL Shallow F or cast Iron 308L Shallow F or stainless steel 6 ...

  • Chicago Electric 95629 - page 25

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 25 SKU 95424, 95629 If the electrode fuses to the workpiece, quickly twist to release it and lift it slightly f ar ther on your ne xt attempt. The Welding Wire/Electrode should be directed straight into the joint. This gives an angle of 90 degrees ...

  • Chicago Electric 95629 - page 26

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 26 SKU 95424, 95629 INSPECTION, MAINTENANCE, AND CLEANING W ARNING! Before perf orming any maintenance on the Welder , unplug the P ower Cord (1A) fr om its electrical outlet and allow all components of the W elder to completely cool. P eriodicall ...

  • Chicago Electric 95629 - page 27

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 27 SKU 95424, 95629 REPLA CING THE WELDING T ORCH LINER (MIG ONL Y) REPLA CING THE WELDING TORCH LINER Remov e N OZZLE, slip type . Remov e TIP . 1.Disconn ect GU N TERMINAL (1 1D) & TERMI NAL (12D). 2.Untwist NU T (9D). 3.Remove GUN ( 20A) &a ...

  • Chicago Electric 95629 - page 28

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 28 SKU 95424, 95629 P ARTS LISTS AND DIA GRAMS P ARTS LIST A P art Description Qty . 1A P ower Cord (8 A WG x 3C: 250V)l 1 2A P ower Cord Clip 1 3A Chain 1 4A Hose Connector 1 5A Arm 1 6A Rear P anel/Base 1 7A F an w/ Cable 1 8A Filter Reactor 1 9 ...

  • Chicago Electric 95629 - page 29

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 29 SKU 95424, 95629 NO TE : Some par ts are listed and shown f or illustration purposes only and are not av ailable individually as replacement parts. ASSEMBL Y DIA GRAMS MIG&A RC 250 AMP - SKU 9542 4 MIG DUA L 250 AMP – SKU For technical qu ...

  • Chicago Electric 95629 - page 30

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 30 SKU 95424, 95629 ASSEMBL Y DIA GRAMS (CONTINUED) P art Description Qty . 1B Main T ransformer 1 2B Rectifier 2 3B Fixing Cor ner 1 4B Hose Connector 1 P art Description Qty . 5B Filter Reactor w/ Ther mo Resistor 1 6B A uxiliar y T ransf ormer ...

  • Chicago Electric 95629 - page 31

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 31 SKU 95424, 95629 ASSEMBL Y DIA GRAMS (CONTINUED) Front P anel #23A P art Description Qty . 1C P ower Switch 1 2C Overload Indicator 1 3C Wire F eed Speed Knob 1 4C Electrode W elding Indicator (only f or 95424 MIG/ARC W elder) 1 5C V oltage Sel ...

  • Chicago Electric 95629 - page 32

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 32 SKU 95424, 95629 ASSEMBL Y DIA GRAMS (CONTINUED) Wire Drive Assembl y #16A P art Description Qty . 1D Gear Motor 1 2D Base 1 3D Le v er 1 4D Drive Handle (4D) 1 4.1D Handle (4D) 1 4.2D Spring 1 4.3D Axle 1 4.4D W asher (Semi-Spherical) 1 5D Rol ...

  • Chicago Electric 95629 - page 33

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 33 SKU 95424, 95629 ASSEMBL Y DIA GRAMS (CONTINUED) Gun (SB 25) #20A P art Description Qty . 1E Nozzle (Slip T ype) 1 2E Contact Tip 1 3E Spring 1 4E Head T ube 1 5E Sealant 1 6E Spring 1 7E T er minal; 1 8E Feeder Connector 1 P art Description Qt ...

  • Chicago Electric 95629 - page 34

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 34 SKU 95424, 95629 MIG/ARC WELDER (95424) – ELECTRICAL SCHEMA TIC MIG&A RC 250 AMP - SKU 95424 MIG DUA L 250 AMP – SKU For technical questions, please call 1-800-444-33 53; Troublesh ooting section at end of m anual. Page 37 ELECTRICA L S ...

  • Chicago Electric 95629 - page 35

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 35 SKU 95424, 95629 MIG DU AL WELDER (95629) – ELECTRICAL SCHEMA TIC MIG&A RC 250 AMP - SKU 95424 MIG DUA L 250 AMP – SKU For technical questions, please call 1-800-444-33 53; Troublesh ooting section at end of m anual. Page 38 ELECTRICA L ...

  • Chicago Electric 95629 - page 36

    For technical questions, please call 1-800-444-3353; T roub leshooting section at end of manual. P age 36 SKU 95424, 95629 PO WER CORD , CONNECTION BLOCK BC-4 & TRANSFORMERS CONNECTION SCHEMA TIC MIG&A RC 250 AMP - SKU 95424 MIG DUA L 250 AMP – SKU For technical questions, please call 1-800-444-335 3; Troublesh ooting section at end of m ...

  • Chicago Electric 95629 - page 37

    IMPORT ANT! Be CERT AIN to shut off the W elder , disconnect it from power , and dischar ge the torch to ground bef ore adjusting, c leaning, or repairing the unit. SKU 95424, 95629 For technical questions, please call 1-800-444-3353. P age 37 If the steps above do not solve the pr oblem or if the repair s in volved are too complex, contact a quali ...

  • Chicago Electric 95629 - page 38

    IMPORT ANT! Be CERT AIN to shut off the W elder , disconnect it from power , and dischar ge the torch to ground bef ore adjusting, c leaning, or repairing the unit. SKU 95424, 95629 For technical questions, please call 1-800-444-3353. P age 38 If the steps above do not solve the pr oblem or if the repair s in volved are too complex, contact a quali ...

  • Chicago Electric 95629 - page 39

    IMPORT ANT! Be CERT AIN to shut off the W elder , disconnect it from power , and dischar ge the torch to ground bef ore adjusting, c leaning, or repairing the unit. SKU 95424, 95629 For technical questions, please call 1-800-444-3353. P age 39 If the steps above do not solve the pr oblem or if the repair s in volved are too complex, contact a quali ...

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