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Harmar Mobility AL500 - page 1
AL500 Universal Power Chair Lift AL100 Universal Scooter Lift AL550 A utomatic Power Chair Lif t AL 560 A uto Hold Down P .C. Lift Outside Lif t Capacity: 350 lbs Capacity: 350 lbs Capacity: 350 lbs Capacity: 350 lbs AL030 Power T ote for Manual Wheelchairs M O B I L ITY M O B I L I T Y Capacity: 100 lbs AL300 Universal Power Chair / Scooter Lift C ...
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Harmar Mobility AL500 - page 2
PLATFORM KEEPER WELDE D TO P LATF OR M LIFT AL030 - Manual Wheelchair Lift LIFT BODY HITCH ADAPTER and Stabil izer HARDWARE PACK HITCH POST Unpacking the Lif t Y our Universal Outside Lift was factory pre- assembled to require little assembly before installa tion. Box contents should include: Be sure and check the contents of the box against the pa ...
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Harmar Mobility AL500 - page 3
BEGIN ROUTING THE VEHICLE HARNESS A T THE BA TTERY Attach the black wire to the negative terminal on the battery. Do not attach the red wire yet. Important Reminder: Never attempt to attach the wire harness to a secondary power source. The harness requires direct connection to the battery. Caution: R oute the harness away from the exhaust system, b ...
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Harmar Mobility AL500 - page 4
V ehicle Hitch lbs Must NOT Exceed Hitch Manufacturer's Max T ongue Weight OR X lbs Chair / Scooter IF USED 40 lbs Swing Away Not for AL030 T o install an Outside Lift on a vehicle, the vehicle must be capable of accepting a Class 2 or Class 3 hitch. If you are unsure about the vehicle and hitch compatibility, cont act a local hitch installer ...
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Harmar Mobility AL500 - page 5
AL123 Standard Class 3 AL125 Class 3 Extra long H124 Class 3 Short AL1232 2in Drop Class 3 AL1236 6in Drop Class 3 H128 Class 2 Short AL1235 5in Drop Class 3 AL1265 4in Drop Class 2 AL127 Class 2 Extra long AL126 Standard Class 2 A Hitch Adapter is the part of the lift that plugs into a vehicle's trailer hitch. Several hitch adapters are avail ...
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Harmar Mobility AL500 - page 6
OR Attach Lift to Hitch Post or Swing A way SWING AW A Y HITCH ADAPTER Measure from Hitch Bar to ground In order to determine how to assemble the Hitch Post and Hitch Adapter , the distance from the bottom of the hitch to the ground must be measured. Determine which set of holes to use to bolt together the Hitch Post and Hitch Adapter . Use the 1/2 ...
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Harmar Mobility AL500 - page 7
M O B I L I T Y For AL030 ONLY Bumper Mount ( Be sure to comply with vehicle's bumper rating ) Flat Bar S tyle ( Be sure to comply with vehicle's bumper rating ) Omit stabilizer Do not attempt to mount up from under FOR AL030 O NL Y ( Ball Mount Hitch adapter ) Ball Mount Hitch Adapter and stabilizer Ball Mount Hitch Adapter can NOT be us ...
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Harmar Mobility AL500 - page 8
Power Chair or Scooter Preparation AL600 & AL690 ALA580 U-BOLT H ARDWAR E KIT ANCHOR U-BOLTS: THE U-BOLTS ARE TO BE USED WITH POWER CHAIRS OR SCOOTERS THA T DO NOT HAVE A CENTER SEA T POST . ON THIS TYPE OF CHAIR, THE SEAT IS NORMALLY ATT ACHED TO A TUBULAR FRAME. A TTACH THE U-BOL TS, TWO ON EACH SIDE, TO THE FRAME AS SHOWN BELOW . MAKE SURE T ...
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Harmar Mobility AL500 - page 9
AL550 only CHOOSING A LOCATION and MOUNTING THE DOCKING DEVICE PLATE Find approximate center of the chair The closer the plate is positioned to the drive wheels, the easier the chair will be to engage the Locking Device Drive wheel Use existing holes where ever possible. If too little or no holes exist, holes need to be drilled. Remove power chair& ...
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Harmar Mobility AL500 - page 10
AL550 only SETTING DOCKING DEVICE HEIGHT 0.25" 0.25" 1.00" 1.00" 0.25" 0.25" 1.00" 1.00" 1.00" 1.00" 1.00" 1.00" 1.00" 1.00" 0.25" 0.25" 1.00" 1.00" 0.50" 0.50" 0.25" 0.50" 0.25" 0.50" 1.00" 1.00" 0.50" 0.50" 0 ...
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Harmar Mobility AL500 - page 11
DO NOT With platform on the ground, drive scooter onto platform , from left (driver's side ) to right, until the rear wheels are located in the rear wheel spreader bar assembly . S top when the rear tires conta ct the ramp on the platform. Raise the platform on either lift u ntil the motor's clutch is heard ( top of travel ). Loosen both ...
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Harmar Mobility AL500 - page 12
Loosen nuts here Slide arm up or down tube Tighten after adjustment N O I S N E T T S U J D A LIFT SHOULD HOLD WHEELCHAIR FIRMLY WITH THE PLATFORM FULLY RAISED ( RAISED UNTIL MOTOR RATCHETING IS HEARD ) The hinge points are equipped with tensioning washers. The amount of force required to move these parts is determined by the tension of these washe ...
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Harmar Mobility AL500 - page 13
LIFT PREPARA TION AL 560 3/16 “ ALLEN WRENCH REQUIRED FOR ADJUSTMENT PURPOSES, ALL PLA TFORM COMPONENTS ARE SHIPPED LOOSE AND MUST BE FIRMLY TIG HTENED IF NECESSAR Y, T HE COMPONENTS MAY BE RE-ARRAN GED FOR FRONT or REAR DRIVE WHEELS X4 X4 X8 X8 US E FOR DRIVE WHEELS US E FO R D R IVE WHEELS USE FOR DRIVE WHEELS U S E FO R D R I V E WH EE L S SLI ...
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Harmar Mobility AL500 - page 14
LIFT PREPARA TION HOLD DOWN ARM HEIGHT ADJUSTMENT AL 560 LOOSEN BOL TS TIGHTEN BOL TS HIGHER ARM SETTINGS CAN BE ACHIEVED BY REMOVING TOP SHAFT COLLAR, RETRACTING T HANDLE AND RE-INSERTING ARM FROM ABOVE. THIS METHOD ALLOWS THE RED “T” HANDLE TO REMAIN ON THE SAME SIDE AS THE KEY AND TOGGLE SWITCHES. DRIVE CHAIR ON PLATFORM PULL RED “T” HAN ...
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Harmar Mobility AL500 - page 15
REAR WHEELS FRONT WHEELS General Operating Instructions: Turn the key switch to the ON position. With the toggle switch, raise and lower the platform a s needed. Pushing the switch downward will cause the platform to lower. The plat form will first unfold to the horizontal posit ion, then continue lowering to the ground. Release the UP/DOWN toggle ...
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Harmar Mobility AL500 - page 16
T o unload the power chair, simply turn ON the power switch and push the UP/DOWN toggle switch to the down position. Hold the s witch down until the platform just touches and is level to the ground. Press the red release button on the Anchor S trap Base to release the tension and unhook the strap from the chair. Continuing to press the button, allo ...
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Harmar Mobility AL500 - page 17
ON DOWN UP THREE WA YS TO VERIFY YOUR CHAIR IS SUCCESSFULLY LOCKED DOWN 1) AUDIBLE "CLICK or POP" SOUND 3) REVERSE TEST 2) VISUAL INDICAT OR SLOW NOT LOCKED LOCKED The yellow indicator will extend and stay extended when the chair is successfully locked in place. Attempt to back the chair off the platform. The chair will NOT move in any di ...
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Harmar Mobility AL500 - page 18
V ehicle Hitch OPERA TOR RESPONSIBILITY - AL 550 VERIFY THE CHAIR HAS BEEN LOCKED INTO THE DOCKING ST A TION BY A TTEMPTING TO DRIVE CHAIR OFF IN REVERSE THE DOCKING STA TION WILL “CLICK” or “POP” AND The YELLOW INDICAT OR WILL EXTEND BUT THE MOST EFFECTIVE W AY TO ASSURE THE SAFETY OF YOUR POWER CHAIR IS TO PERFORM THE REVERSE TEST EACH ...
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Harmar Mobility AL500 - page 19
TO RELEASE CHAIR Slide knob this direction Slowly back chair off platform NOTE: During transport, vibration may cause the chair to tighten itself in the locking device, making the release knob difficult to slide. T o overcome this, simply drive the chair forward a bit. This will take pressure off the knob, allowing an easier release. UNLOADING THE ...
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Harmar Mobility AL500 - page 20
Insert Key and switch to "ON" position Press down on T oggle switch momentarily. Once platform has been lowered at least an inch, unfold the platform. Continue lowering to the ground. Drive scooter onto platform as shown. Raise platform until hold down foot depresses scooter's deck or until lift's motor ratchets. 1 2 3 4 5 T o r ...
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Harmar Mobility AL500 - page 21
1 Insert Key and switch to "ON" position Press down on T oggle switch momentarily. Once platform has been lowered at least an inch, unfold the platform. Continue lowering to the ground. 2 ON DOWN UP "PLA TFORM KEEPER" NOTE: The Platform will not be allowed to unfold until the platform has been lowered at least an inch. WELDE D T ...
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Harmar Mobility AL500 - page 22
V ehicle Hitch OPERATION LOADING THE WHEELCHAIR AL030 ON DOWN UP "PLA TFORM KEEPER" NOTE: The Platform will not be allowed to unfold until the platform has been lowered at least an inch. WE LDED TO PLAT FORM Insert Key and switch to "ON" position Press down on T oggle switch momentarily. 1 Once platform has been lowered at least ...
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Harmar Mobility AL500 - page 23
OPERATION Drive the Chair onto the platform taking care to stop when the drive wheels fall between the bars in the platform. 2 AL 560 LOADING A POWER CHAIR ON DOWN UP 1 Insert Key and switch to "ON" position Press down on T oggle switch and the platform will unfold. Continue to lower until platform reaches the ground and becomes level. ON ...
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Harmar Mobility AL500 - page 24
OPENING THE SWING AW A Y: IMPORT ANT CAUTION!! Many scooter and chair owners require access to the rear of a vehicle. T o accomplish this a Swing Away o ption is added to the lift installation. Thi s allows the complete lift t o be conveniently and easily swung away from the back of the vehicle and allow easy access to the trunk or lift gate. The S ...
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Harmar Mobility AL500 - page 25
Safety & Maintenance Inspect the condition of your lift often. If any parts are worn or damaged DO NOT USE THE LIFT . Immediately contact the dealer you purchased the lift from for repairs. Caution: Keep feet and any other objects out from under the platform as it lowers. Caution: Some chairs and scooters have pneumatic (air inflated) tires. If ...
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Harmar Mobility AL500 - page 26
T roubleshooting Guide Check the attachment of the Hitch Adapter to the Hitch Post on the back of the lift . The normal range of operation for the lift is 5 to 18 inches to the bottom of the hitch. The lift should be installed at the highest position possible. Enter driveways at an angle Check the power supply. The wiring harness ( both wires ) mus ...
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Harmar Mobility AL500 - page 27
EXPLODED VIEW - AL-010/050 + KEYSWITCH ACTUA T OR 12V POLE REVERSING SWITCH BA TTER Y TRAILER PLUG MOTOR COVER LIGHT BROW N CIRCUIT BREAKER VEHICLE HARNESS 27 ...
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Harmar Mobility AL500 - page 28
V ehicle Hitch EXPLODED VIEW - AL-030 + KEYSWITCH ACTUA T OR 12V POLE REVERSING SWITCH BA TTER Y TRAILER PLUG MOTOR COVER LIGHT BROW N CIRCUIT BREAKER VEHICLE HARNESS 28 ...
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Harmar Mobility AL500 - page 29
EXPLODED VIEW - AL-100 + KEYSWITCH ACTUA T OR 12V POLE REVERSING SWITCH BA TTER Y TRAILER PLUG MOTOR COVER LIGHT BROW N CIRCUIT BREAKER VEHICLE HARNESS 29 ...
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Harmar Mobility AL500 - page 30
V ehicle Hitch EXPLODED VIEW - AL-300 + KEYSWITCH ACTUA T OR 12V POLE REVERSING SWITCH BA TTER Y TRAILER PLUG MOTOR COVER LIGHT BROW N CIRCUIT BREAKER VEHICLE HARNESS 30 ...
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Harmar Mobility AL500 - page 31
EXPLODED VIEW - AL-301XL + KEYSWITCH ACTUA T OR 12V POLE REVERSING SWITCH BA TTER Y TRAILER PLUG MOTOR COVER LIGHT BROW N CIRCUIT BREAKER VEHICLE HARNESS 31 ...
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Harmar Mobility AL500 - page 32
V ehicle Hitch EXPLODED VIEW - AL-500 + KEYSWITCH ACTUA T OR 12V POLE REVERSING SWITCH BA TTER Y TRAILER PLUG MOTOR COVER LIGHT BROW N CIRCUIT BREAKER VEHICLE HARNESS 32 ...
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Harmar Mobility AL500 - page 33
EXPLODED VIEW - AL-550 + KEYSWITCH ACTUA T OR 12V POLE REVERSING SWITCH BA TTER Y TRAILER PLUG MOTOR COVER LIGHT BROW N CIRCUIT BREAKER VEHICLE HARNESS 33 ...
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Harmar Mobility AL500 - page 34
V ehicle Hitch 1 2 ASSEMBLY PAR TS ITE M QT Y P AR T NO. DESCRIPTIO N 12 9961K310 SHAFT COLLAR, 1-1/4" BORE 21 ALA03059 FOAM RUBBER GRIP 12in LONG 31 ALA050E C E-CLIP 41 ALA10010REV 2 ACUTAT OR 51 ALA100REV 2 INNERTUB E 61 ALA1101 0 J-CA M 71 ALA12010 TOGGLE SWITCH (AL100/500) 81 ALA12015 KEY SWITCH ( TUMBLER & KEY) 91 ALA12055REV 2 SWITCH ...
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Harmar Mobility AL500 - page 35
ASSEMBLY PARTS ITE M QT Y P A R T NO. DESCRIPTIO N 1 12 H56033 SLIDERNUT, BRACKET - AL56 0 PLATFORM 24 H56040 BRACKET, SKIN - AL560 32 H56050 SKIN, PLATFO RM - AL560 44 H56060 BRACKET, WHE EL CRADDLE - AL560 52 H56070 WHEEL CRADDLE - AL560 61 H56080 PLATFORM WELDMENT - AL560 78 MMC_NO_93310A5 35 SHCS, 1/4-20 x 3/8", w/ NYLON PATCH, 18-8SS 84 M ...
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Harmar Mobility AL500 - page 36
V ehicle Hitch HARMAR MOBILITY - 2075 47TH ST - SARASOT A, FL 34234 - 866.351.2776 - WWW.HARMAR.COM ...
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