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Zephyr AK8100AS - page 1
Use, Care, and Installation Guide www .zephyronline.com Model number: Serial Number: Date of Purchase: Sales Dealer: JAN08.0201 © 2008 Zephyr Corporation T wister AK8000AS T ornado I AK8100AS READ AND SA VE THESE INSTRUCTIONS ...
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Zephyr AK8100AS - page 2
www .zephyronline.com ...
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Zephyr AK8100AS - page 3
1 SAFETY NOTICE ................................................................. 2-3 LIST OF MA TERIALS ....................................................... 4 INST ALLA TION Ducting Calculation Sheet ....................................... 5 Mounting Height & Clearance ................................ 6 Ducting Options ..................... ...
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Zephyr AK8100AS - page 4
Important Safety Notice READ AND SA VE THESE INSTRUCTIONS 2 www .zephyronline.com W ARNING TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT USE THIS F AN WITH ANY SOLID-ST A TE CONTROL DEVICE. W ARNING TO REDUCE THE RISK OF FIRE ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSER VE THE FOLLOWING: a. Use this unit only in the manner intended by the man ...
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Zephyr AK8100AS - page 5
Important Safety Notice 3 W ARNING TO REDUCE THE RISK OF FIRE, USE ONL Y MET AL DUCTWORK. CAUTION T o reduce risk of fi re and to properly exhaust air outside - Do not vent exhaust air into spaces within walls, ceilings, attics, crawl spaces or garages. OPERA TION Always leave safety grilles and fi lters in place. Without these components, operat ...
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Zephyr AK8100AS - page 6
List of Materials 4 www .zephyronline.com MODELS: AK8000AS AND AK8100AS P ARTS SUPPLIED AK8000AS and AK8100AS 1 - Power Pack 1 - Metal mesh fi lter (AK8000AS), 1 - Decorative mesh fi lter (AK8100AS) 2 - Halogen light bulbs (pre-installed) 1 - Single internal blower (pre-installed) 1 - Hardware package HARDW ARE P ACKAGE CONTENTS P ARTS NOT SUPPLI ...
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Zephyr AK8100AS - page 7
5 Installation – Ducting Calculation Sheet Duct pieces To t a l Equivalent number length x used = 3-1/ 4” x 10” Rect., straight 1 Ft . x ( ) = Ft. 7”-10” Round, straight 1 Ft . x ( ) = Ft. 3-1/ 4” x 10” Rect. 9 0 0 elb ow 15 Ft . x ( ) = Ft. 3-1/ 4” x 10” Rect. 45 0 elb ow 9 Ft . x ( ) = Ft. 3-1/ 4” x 10” Rect. 9 0 0 flat elb ...
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Zephyr AK8100AS - page 8
Installation – Mounting Height & Clearance 6 www .zephyronline.com DUCTING A minimum of 6” round or 3-1/4” x 10” rectangular duct must be used to maintain maximum air fl ow effi ciency . Always use rigid type metal ducts only . Flexible ducts could restrict air fl ow by up to 50%. Also use calculation (on page 5) to compute total ava ...
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Zephyr AK8100AS - page 9
7 W ARNING FIRE HAZARD NEVER exhaust air or terminate duct work into spaces between walls, crawl spaces, ceiling, attics or garages. All exhaust must be ducted to the outside. Use metal ductwork only . Fasten all connections with sheet metal screws and tape all joints with certifi ed Silver T ape or Duct T ape. Some Ducting Options Installation ? ...
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Zephyr AK8100AS - page 10
8 www .zephyronline.com Installation – Specifi cations top front bottom side 4-1/8” 5-3/8” 3-3/4” 10-5/8” 5-7/8” 1-1/16” 10-1/2” 1 1-13/16” 26-9/16” 27-9/16” 27-9/16” 25-3/4” 9-3/8” 8-1 1/16” 1 1-3/16” 1 1-3/16” 10-5/16” 1-5/16” 15” 18-15/16” 10-5/16” 1-1/8” C/L ...
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Zephyr AK8100AS - page 11
9 ELECTRICAL W ARNING All Electrical work must be performed by qualifi ed electrician or person with similar technical know how and background. For personal safety , remove house fuse or open circuit breaker before beginning installation. Do not use extension cord or adapter plug with this appliance. Follow national electrical codes or prevailing ...
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Zephyr AK8100AS - page 12
10 www .zephyronline.com Installation – Installing the Power Pack 1. Install optional AK08xxAS Stainless Steel Liner . Review manual included with liner for more details. 2. If no liner is used cut out an opening in the bottom of the cabinet by following the dimensions in FIG 1 . 3. Lift Power Pack into opening and ensure locking clip has locked ...
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Zephyr AK8100AS - page 13
11 0 I I I I II Blower On/Off Speed Selection 1 Lights Bright/Dim/Off 2 0 I I I Features & Controls – Slide Controls BLOWER ON/OFF/SPEED SELECTION 0 is off, I is low speed, II is medium speed and III is high speed. LIGHTS BRIGHT/DIM/OFF 0 is off, I is dim, and II is bright. 1 2 ...
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Zephyr AK8100AS - page 14
Maintenance – Cleaning and Installing Filters 12 www .zephyronline.com SURF ACE MAINTENANCE: Clean periodically with hot soapy water and clean cotton cloth. Do not use corrosive or abrasive detergent, or steel wool/ scoring pads which will scratch and damage surface. Do not use products containing chlorine bleach or orange cleaners. For heavier s ...
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Zephyr AK8100AS - page 15
Maintenance – AK8000AS Recirculating Kit 13 DUCTLESS RECIRCULA TING (AK8000AS ONL Y): Ductless recirculating is intended for applications where an exhaust duct work is not possible to be installed. When converted, the power pack functions in air “purifying” mode rather than exhausting the air . Fumes and exhaust from cooking is drawn and fi ...
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Zephyr AK8100AS - page 16
14 www .zephyronline.com REPLACING LIGHT BULBS CAUTION: Light bulb becomes extremely hot when turned on. DO NOT touch bulb until switched off and cooled. T ouching hot bulbs could cause serious burns. Make sure all power is turned off and bulbs are not hot. Remove by turning bulb counter clockwise. Note: Bulb does not unscrew; it turns 60 degrees, ...
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Zephyr AK8100AS - page 17
T roubleshooting 15 TROUBLESHOOTING PROCEDURES FOR TWISTER AND TORNADO 1 Issue Cause What to do After installation, the unit doesn’t work. 1. The power source is not turned ON. 1. Make sure the circuit breaker and the unit’s power is ON. 2. The power line and the cable locking connector is not connecting properly . 2. Check the power connection ...
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Zephyr AK8100AS - page 18
16 www .zephyronline.com DESCRIPTION P ART # Replacement Parts Light Bulb MR16 (GU10) 35W (each) Z0B-0023 Metal Mesh Filter (each) 50200022 Decorative Mesh Filter (each) 50200024 Optional Accessories Liner ,30” AK0800AS Liner ,36” AK0836AS Recirculating Kit (AK8000AS ONL Y) ZRC-0100 T o order parts, visit us online at http://store.zephyronline. ...
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Zephyr AK8100AS - page 19
1-888-880-8368 STAPLE YOUR RECEIPT HERE TO OBTAIN SERVICE UNDER WARRANTY OR FOR ANY SERVICE RELATED QUESTIONS, please call: Zephyr Corporation (referred to herein as “we” or “us”) warrants to the original consumer purchaser (referred to herein as “you” or “your”) of Zephyr products (the “Products”) that such Products will be fre ...
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