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Allied Air Enterprises 4PGE - page 1
506488-01 Page 1 Issue 1008 T ABLE OF CONTENTS SAFETY ............................................................... 2 INST ALLA TION .................................................... 2 ST AR T -UP .......................................................... 10 OPERA TION ...................................................... 1 1 MAINTENANCE .... ...
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Allied Air Enterprises 4PGE - page 2
Page 2 506488-01 Issue 1008 INST ALLA TION These instructions must be hung on or near the furnace in a conspicuous place. These units are single p ackage air conditioners with gas heat designed for outdoor inst allation on a rooftop or a slab. The units are completely assembled. All piping, refrigerant charge, and electrical wiring are factory inst ...
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Allied Air Enterprises 4PGE - page 3
506488-01 Page 3 Issue 1008 Location Use the following guidelines to select a suitable location for the unit. 1. Unit is designed for outdoor installation only . Unit must be installed so all electrical component s are protected from water . 2. Condenser coils must have an unlimited supply of air . 3. For ground level installation, use a level pref ...
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Allied Air Enterprises 4PGE - page 4
Page 4 506488-01 Issue 1008 Roof Curb Inst allation If a roof curb is used, follow the manufacturer ’s Inst allation Instructions and be sure that all required clearances are observed (see following Clearances section). Clearances All units require certain clearances for proper operation and service. Refer to T able 1 for the minimum clearances t ...
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Allied Air Enterprises 4PGE - page 5
506488-01 Page 5 Issue 1008 a sidewalk, patio, or other walkway where the condensate could cause the surface to become slippery . The products of combustion must not be allowed to accumulate within a confined space and recirculate. V ent Hood The unit is shipped with the vent hood, screen, and sheet metal screws packed in the plastic bag cont ainin ...
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Allied Air Enterprises 4PGE - page 6
Page 6 506488-01 Issue 1008 Condensate Drain The PGE/SG package unit is equipped with a 3/4" FPT coupling for condensate line connection. Plumbing must conform to local codes. Use a sealing compound on male pipe threads. The condensate drain line must be properly trapped and routed to a suitable drain. See Figure 5 for proper drain arrangement ...
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Allied Air Enterprises 4PGE - page 7
506488-01 Page 7 Issue 1008 The gas supply line should be routed through the grommet on the side of the unit. Refer to Figure 7 to locate this access opening. If local codes allow the use of a flexible gas appliance connector , always use a new listed connector . Do not use a connector which has previously serviced another gas appliance. The furnac ...
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Allied Air Enterprises 4PGE - page 8
Page 8 506488-01 Issue 1008 Check all connections for leaks when piping is completed, using a soapy solution. Some soaps used for leak detection are corrosive to cert ain metals. Carefully rinse piping thoroughly after completing leak detection. Electrical Wiring All wiring should be done in accordance with the National Electrical Code, ANSI/NFP A ...
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Allied Air Enterprises 4PGE - page 9
506488-01 Page 9 Issue 1008 T ypical Wiring Connections Figure 8 RR C C Y Y W THERMOST A T OUTDOOR UNIT G G WITH ECONOMIZER C R R Y1 THERMOST A T OUTDOOR UNIT ECONOMIZER YELLOW W G G GREEN Y2 BLACK BLUE W W ORANGE (Not Used) WITHOUT ECONOMIZER L2 L1 POWER WIRING 208/230-1-60 (75°C MIN. WIRE) POWER WIRING 24V CONTROL WIRING (NEC CLASS 2) GROUND SCR ...
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Allied Air Enterprises 4PGE - page 10
Page 10 506488-01 Issue 1008 ST ART -UP Pre-Start Check List Complete the following checks before starting the unit: 1. Check the type of gas being supplied. Be sure it is the same as listed on the unit nameplate. 2. Make sure that the vent hood has been properly installed. T o Light Burners: 1. T urn off electrical power to unit. 2. T urn the ther ...
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Allied Air Enterprises 4PGE - page 11
506488-01 Page 11 Issue 1008 x 3600 x = Cubic Feet Per Revolution BTU/HR INPUT # Seconds Per Revolution Heating V alue For Natural Gas: Check the gas input rate by observing the gas meter , when available, making sure all other gas appliances are turned off. The test hand on the meter should be timed for at least one revolution. Note the number of ...
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Allied Air Enterprises 4PGE - page 12
Page 12 506488-01 Issue 1008 in the 10-second interval, then the ignition control will de-energize the gas valve. 4. The ignition control is designed to repeat this “trial for ignition” a total of three times. If, at the end of the third trial, a flame still has not been established, the ignition control will repeat the trial for ignition seque ...
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Allied Air Enterprises 4PGE - page 13
506488-01 Page 13 Issue 1008 V ariable Speed Motor Units equipped with a variable speed circulation air blower motor will deliver a constant airflow within a wide range of external static pressures. Other features of this variable speed motor include: Sof t S t art/S top – The variable speed motor will slowly ramp up to normal operating speed. Th ...
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Allied Air Enterprises 4PGE - page 14
Page 14 506488-01 Issue 1008 CONTROL SYSTEM DIAGNOSTICS Fault Codes T able 5 Out door Coil Dirt and debris should not be allowed to accumulate on the outdoor coil surface or other part s in the air circuit. Cleaning should be as often as necessary to keep coil clean. Use a brush, vacuum cleaner attachment, or other suitable means. If water is used ...
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Allied Air Enterprises 4PGE - page 15
506488-01 Page 15 Issue 1008 Figure 1 1 Connection Diagram Single Phase – PSC Motor ...
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Allied Air Enterprises 4PGE - page 16
Page 16 506488-01 Issue 1008 Figure 12 208/230V -1-60 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Y G W1 R C Y G W R C BLU GRN YEL WHT RED Y R C DIAGNOSTIC MODULE G Y1 Y2 O W1 EM C1 R HUM INDOOR BLOWER MO TOR ICM BOARD BLU RED 24V A C 1 625 4 3 FLAME FLAME SENSE GR Y BRN BLU ORN RED YEL GRN BLK WHT PUR BLK GRN PUR ...
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