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TELEDYNE ANALYTICAL INSTRUMENTS Oxygen Transmitter Model 9060Z Technical Manual ...
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Model 9060Z Manual 2 TABLE OF CONTENTS TABLE OF CONTENTS.............. ...................................... ....................................................... 1 1. IMPORTANT NOTICES................... ................. ................. ................. ..................... ...
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Model 9060Z Manual 3 5.3 KEYPAD.............. ...................................... ................... ................ ................. ................ 28 5.3.1 Keypad in RUN mode ........................................................................... ............... 29 5.3.2 ? ...
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Model 9060Z Manual 4 8.1 FUNCTION SUMMARY TABLE ................ ...................................... ................................ 42 8.2 CALIBRATION MODE FUNCTIONS ................ ..................... ............... ............................ 43 8.2.1 Reference ? ...
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Model 9060Z Manual 5 Copyright TELEDYNE ANALYTICAL INSTRUMENTS — 2012 This manual describes the transmitter firmware version 1.24, September 2012 Neither the whole nor any part of the information contained in, ...
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Model 9060Z Manual 6 Important Notice Regarding 9060 Probe Option ‐ FI L ‐ 3 WARNING: The only identifiable standard for flame arresters for gener ...
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Model 9060Z Manual 7 1. IMPORTANT NOTICES This manual is intended as a supplement to the 9060Z Operators Manual. It is intended to be used by technical personal that are qualified to install, commission, ...
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Model 9060Z Manual 8 2. INTRODUCTION 2.1 9060Z TRANSMITTER The Teledyne Analytical Instruments 9060Z oxygen transmitter is designed to measure the oxygen gas concentration in combustion applications such as power st ...
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Model 9060Z Manual 9 Teledyne Analytical Instruments series 9060H oxygen probes and sensors employ state ‐ of ‐ the ‐ art zirconia sensors and advanced materials, which provide the following benefits: Improved control ...
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Model 9060Z Manual 10 Caution, risk of danger. See additional information in the manual. 3.1 HARDWARE SPECIFICATIONS 3.1.1 TRANSMITTER SPECIFICATIONS Number of oxygen probes: 2 maximum Oxygen range: 0 ‐ 1% to ? ...
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Model 9060Z Manual 11 Probe insertion length (from process end of mounting thread to probe sensing tip. 3.1.3 SERIES 9060H PROBES SPECIFICATIONS MODEL 9060H 9060UL/UH Application Combustion flue Combustion flue gases ...
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Model 9060Z Manual 12 3.1.4 OXYGEN PROBE MODEL SELECTION GUIDE Heated probes ‐ temperature range 0 ‐ 900°C (1650°F). *Note: (1) The Inconel option has all inconel wetted parts except for the ceramic ? ...
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Model 9060Z Manual 13 Unheated probes for clean gases ‐ temper atur e range 700 ‐ 1400°C (1290 ‐ 2550°F). *Note: (2) A standard oxygen probe for carburising furnaces, has a 253 MA sheath. ...
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Model 9060Z Manual 14 3.2 OPERATIONAL SPECIFICATIONS Range of outputs: Function Minimum Maximum Linear oxygen #1 0 to 1% 0 to 100% (**) Very low oxygen #1 0 to 0.0 ...
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Model 9060Z Manual 15 The oxygen deficiency output can be used in the same way as a combustibles analyzer to signal the extent of reducing conditions of combustion processes. 4. INSTALLATION AND COMMISSIONIN ...
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Model 9060Z Manual 16 Probes can be mounted at any angle. However, if the probe is to be mounted on a vertical duct wall, it is better to angle the probe (approx. 15°) down to avoid process ...
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Model 9060Z Manual 17 4.3 INSTALLING THE AUXILIARY THERMOCOUPLE Weld a 1/2 inch BSP mounting socket to the flue within about 300 mm (12”), and upstream of the oxygen probe. The thermocouple should be ? ...
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Model 9060Z Manual 18 Connection Diagram for 9060Z Transmitter and one or two 9060H Heated Sensors ...
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Model 9060Z Manual 19 Connection Diagram for 9060Z Transmitter and one or two 9060UL/UH Unheated Probes ...
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Model 9060Z Manual 20 • The mains power must be either 100/110VAC or 220/240VAC with a mains frequency of 50 or 60Hz • The supply circuit must be fused to at least 10Amps and have a dual pole ...
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Model 9060Z Manual 21 Connection of Probe Cable for Unheated Probes Models 9060UL/UH. Connection of Probe Cable for Heated Probes Model 9060H . ...
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Model 9060Z Manual 22 4.8 CONNECTING THE AUXILIARY THER MOCOUPLE (OPTIONAL) For 9060H heated probes, the auxiliary thermocouple must be a separate TC with the junction isolated from earth, mounted near to and ? ...
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Model 9060Z Manual 23 The on ‐ line auto purge and calibration check system is optional. For details on its operation see chapters 4.24, 4.25 and chapter 11. To automatically sense a blocked probe filter, ...
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Model 9060Z Manual 24 network line from the transmitters is taken from the middle of the transmitter network string, a terminating resistor should be enabled with LK3 at each end of the network line. ...
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Model 9060Z Manual 25 high impedance alarm, ‘Probe 1 (2) High Impedance’, is not active. The actual impedance can be displayed on the lower line. It should be less than 9 K Ω at 720°C (1320°F). ...
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Model 9060Z Manual 26 downwards with the filter removed. Probes can also be mounted horizontally with no filter with some dusts. An occasional automatic back purge is helpful in this case. Normally heated ? ...
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Model 9060Z Manual 27 5. DISPLAY AND KEYPAD Operator interaction with the oxygen transmitter is done through a graphical display and 8 keys on the front of the case. The five LED indicators ar e used ...
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Model 9060Z Manual 28 5.2 OXYGEN DISPLAY UNITS The measured oxygen content displayed on the top line of the transmitter for probe 1 and on the lower line for probe 2 can be shown in either ? ...
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Model 9060Z Manual 29 SETUP / RUN key Pressing this key will put the transmitter into one of the menu ‐ driven SETUP, C OMMISSIONING or CALIBRATION modes (see chapters 6, 7 and 8 for details). The ...
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Model 9060Z Manual 30 FUNCTION up and FUNCTION down keys These two keys allow for the selection of the setup function. A function summary table is found at the start of the relevant SETUP, COMMISSION ...
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Model 9060Z Manual 31 6. SETUP MODE The SETUP mode is mode is accessed by pressing the SETUP key momentarily so the words ‘Setup Mode’ appear at the bottom of the display. The transmitter will ? ...
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Model 9060Z Manual 32 6.3 SETUP MODE FUNCTIONS 6.3.1 Probe 1 Offset Each Teledyne Analytical Instruments probe has an offset calibration value printed on a tag that is attached to the probe when it ? ...
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Model 9060Z Manual 33 NOTE: An asterisk (*) on the end of the line identifies the ite m is enabled by default after a COLD ‐ START. 6.3.3 Oxygen Display Units The top line of the display th ...
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Model 9060Z Manual 34 7. COMMISSIONING MODE This chapter describes the functions available when the COMMISSIONING mode is entered on the transmitter. The COMMISSIONING mode is accessed by pressing and holding th ...
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Model 9060Z Manual 35 ...
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Model 9060Z Manual 36 7.2 COMMISSIONING MODE FUNCTIONS 7.2.1 Internal Date / Time The date and time are used in the transmitter to run time based ope rat ions such as impedance readings and gas calibrati ...
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Model 9060Z Manual 37 The zero and span of the selected output are set in the following two menus (functions 11&12 and 14&15). NOTE: Regarding channel output configuration; both 4 ‐ 20mA channels a ...
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Model 9060Z Manual 38 7.2.8 Flue Pressure Units and Value The 9060Z transmitter is capable of fixed or variable input pressure compensation in the calculation of oxygen from ‐ 1 Atm to +3 Atm. If th ...
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Teledyne 9060Z - page 39
Model 9060Z Manual 39 7.2.16 Solenoid 1 & 2 Post Freeze Duration of time the transmitter waits before resuming live readings following a gas calibration or purge event. (See also chapter 7.2.10) 7.2.17 ? ...
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Model 9060Z Manual 40 All of the items in this list are selected as the default setting. Any of these items can be disabled from the common alarm by pressing the ENTER key, and they will then ...
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Model 9060Z Manual 41 7.2.25 Communications Port Options The 9060Z transmitter has a serial communications port available at terminals 18 to 22. The defaul t protocol is for RS ‐ 232 running at 19,200 baud ...
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Model 9060Z Manual 42 8. CALIBRATION MODE This chapter describes the functions available when the CALIBRATION mode is selected on the transmitter. For specific information about calibrating the transmitter see chapt ...
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Model 9060Z Manual 43 8.2 CALIBRATION MODE FUNCTIONS 8.2.1 REFERENCE VOLTAGES The calibration of the analogue inputs is based on the voltage of a temper ature compensated voltage reference integrated circuit. There ...
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Teledyne 9060Z - page 44
Model 9060Z Manual 44 8.2.8 HEATER SSR FAULT CORRECTION In the event of one of the heater solid state relays (SSR) failing in single probe mode, the heater dri ve output can be swapped to the HEA ...
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Model 9060Z Manual 45 9. ALARMS The 9060Z has 4 alarm relays and a built in alarm annunciator. If an alarm occurs, the ALARM light will flash. To find out what the alarm is, press the ALARM ? ...
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Model 9060Z Manual 46 4. ‘Probe 2 High Impedance’ Oxygen probe or electrode failure. The sensor has a high impedance measurement. Replac e the probe. This alarm is inhibited when the probes are less ...
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Model 9060Z Manual 47 19. ‘Gas 1 Calibration Error’ 20. ‘Gas 2 Calibration Error’ At the end of an automatic gas calibration check cycle the oxygen reading was outside the values set in the C ...
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Model 9060Z Manual 48 level. With heated probes this relay will be de ‐ energised while the probe is heating up from ambient, making the contacts open circuit. 30. ‘Cal 1 in Progress’ 31. ‘Cal 2 ...
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Model 9060Z Manual 49 10. INSTRUMENT CALIBRATION 10.1 CALIBRATION SUMMARY The 9060Z oxygen transmitter has a self calibration and diagnostic system built into the hardware and software. Once the reference voltages ? ...
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Model 9060Z Manual 50 11. The output should go 20. 00mA. The value in function #7 (10) can be fine tuned if necessary. 12. Go back to function #5 (8 ) and select ‘Calibrate 4mA’ again and check t ...
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Model 9060Z Manual 51 11. GAS CALIBRATION CHECK AND PURGE The oxygen sensor that is used in the Teledyne Analytical Instruments oxygen probe is extrem ely predictable, stable and reliable. For this reason, t ...
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Teledyne 9060Z - page 52
Model 9060Z Manual 52 12. SOFTWARE UPGRADES The software for the 9060Z series transmitters is contained in memory inside the microprocessor integrated circuit (IC). The transmitter therefore does not require an ...
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Model 9060Z Manual 53 13. TROUBLESHOOTING The Teledyne Analytical Instruments oxygen transmitter has proved an extremely reliable instru ment. The trouble shooting guide here is ba sed on an analysis of the potentia ...
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Model 9060Z Manual 54 14. MAINTENANCE 14.1 TRANSMITTER MAINTENANCE The 9060Z transmitter has several hardware checking systems that confirm the correct operation of the transmitter and raise an alarm if there is ...
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Model 9060Z Manual 55 15. INDEX 9060H Oxygen Probes .................................... .................................... ................ ............... ................ 9 Alarm connections ................ .................................... .................. .............. ...
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Model 9060Z Manual 56 Probe offset entry .................. .................. .................. .................. ................. ............. ............ .......... 34 Purge ................. ................ ................................ ................................ ............ ...
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Teledyne 9060Z - page 57
Model 9060Z Manual 57 APPENDIX 1, CONSTITUENT VALUES FOR VARIOUS FUELS If the transmitter is set up to have readout or output of combustibles, oxygen deficiency, maximum carbon dioxide or combustion efficiency, ...
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Model 9060Z Manual 58 APPENDIX 2, PROBE EMF TABLES ZIRCONIA OXYGEN SENSOR OUTPUT (mV) PROBE TYPE 9060H, SENSOR OXYGEN % Probe EMF @ 720°C (1320°F) OXYGEN % Probe EMF @ 720°C (1320°F) 20 ...
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Model 9060Z Manual 59 ZIRCONIA OXYGEN PROBE OUTPUT (mV) PROBE TYPE 9060UL/UH These tables are based on the Nernst equation: ...
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Model 9060Z Manual 60 EMF = ₂ . . Where T is temperature° K Thermocouple information from NIST ITS ‐ 90 data tables APPENDIX 3, % OXYGEN SCALE TO LOGARITHMIC OXYGEN ? ...
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Teledyne 9060Z - page 61
Model 9060Z Manual 61 APPENDIX 4, MODBUS™ The Teledyne Analytical Instruments 9060Z transmitter has the ability to work as a Modbus slave node on serial RS ‐ 232 or 3 ‐ wire RS ‐ 485 via RTU mode ...
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Model 9060Z Manual 62 Alarm status is stored as an integer value: 0 clear 2 active 1 self cleared 3 acknowledged 9060Z Transmitter Modbus Input Register Table ...
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Model 9060Z Manual 63 ...
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Model 9060Z Manual 64 ...
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Model 9060Z Manual 65 9060Z Transmitter Modbus Holding Register Table for firmware v1.16 and newer ...
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Model 9060Z Manual 66 ...
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Model 9060Z Manual 67 0x41 Special Instruction Function This command allows you to interact with the transmitter allo wing access to functionality that would otherwise only be accessible via the keypad. ...
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