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Bedienungsanleitung Teledyne 9060Z

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  • Teledyne 9060Z - page 1

     TELEDYNE  ANALYTICAL  INSTRUMENTS   Oxygen  Transmitter  Model  9060Z  Technical  Manual       ...

  • Teledyne 9060Z - page 2

    Model  9060Z  Manual   2     TABLE  OF  CONTENTS  TABLE  OF  CONTENTS.............. ...................................... .......................................................  1 1.  IMPORTANT  NOTICES................... ................. ................. ................. ..................... ...

  • Teledyne 9060Z - page 3

    Model  9060Z  Manual   3    5.3  KEYPAD.............. ...................................... ................... ................ ................. ................  28 5.3.1  Keypad  in  RUN  mode  ........................................................................... ...............  29 5.3.2 ? ...

  • Teledyne 9060Z - page 4

    Model  9060Z  Manual   4    8.1  FUNCTION  SUMMARY  TABLE  ................ ...................................... ................................  42 8.2  CALIBRATION  MODE  FUNCTIONS  ................ ..................... ............... ............................  43 8.2.1  Reference ? ...

  • Teledyne 9060Z - page 5

    Model  9060Z  Manual   5     Copyright  TELEDYNE  ANALYTICAL  INSTRUMENTS  —  2012  This  manual  describes  the  transmitter  firmware  version  1.24,  September  2012  Neither  the  whole  nor  any  part  of  the  information  contained  in, ...

  • Teledyne 9060Z - page 6

    Model  9060Z  Manual   6                             Important  Notice  Regarding  9060 Probe  Option ‐ FI L ‐ 3   WARNING:  The  only  identifiable  standard  for  flame  arresters  for  gener ...

  • Teledyne 9060Z - page 7

    Model  9060Z  Manual   7     1. IMPORTANT  NOTICES  This  manual  is  intended  as  a  supplement  to  the  9060Z  Operators  Manual.  It  is  intended  to  be  used  by  technical  personal  that  are  qualified  to  install,  commission, ...

  • Teledyne 9060Z - page 8

    Model  9060Z  Manual   8    2.  INTRODUCTION  2.1  9060Z  TRANSMITTER  The  Teledyne  Analytical  Instruments  9060Z  oxygen  transmitter  is  designed  to  measure  the  oxygen  gas  concentration  in  combustion  applications  such  as  power  st ...

  • Teledyne 9060Z - page 9

    Model  9060Z  Manual   9    Teledyne  Analytical  Instruments  series  9060H  oxygen  probes  and  sensors  employ  state ‐ of ‐ the ‐ art  zirconia  sensors  and  advanced  materials,  which  provide  the  following  benefits:   Improved  control  ...

  • Teledyne 9060Z - page 10

    Model  9060Z  Manual   10    Caution,  risk  of  danger.  See  additional  information  in  the  manual.  3.1  HARDWARE  SPECIFICATIONS  3.1.1  TRANSMITTER  SPECIFICATIONS  Number  of  oxygen  probes:  2  maximum  Oxygen  range:  0 ‐ 1%  to ? ...

  • Teledyne 9060Z - page 11

    Model  9060Z  Manual   11    Probe  insertion  length  (from  process  end  of  mounting  thread  to  probe  sensing  tip.  3.1.3  SERIES  9060H  PROBES  SPECIFICATIONS  MODEL  9060H 9060UL/UH Application  Combustion  flue  Combustion  flue  gases ...

  • Teledyne 9060Z - page 12

    Model  9060Z  Manual   12     3.1.4  OXYGEN  PROBE  MODEL  SELECTION  GUIDE  Heated  probes ‐ temperature  range  0 ‐ 900°C  (1650°F).     *Note:  (1)  The  Inconel  option  has  all  inconel  wetted  parts  except  for  the  ceramic ? ...

  • Teledyne 9060Z - page 13

    Model  9060Z  Manual   13      Unheated  probes  for  clean  gases ‐ temper atur e  range  700 ‐ 1400°C  (1290 ‐ 2550°F).      *Note:  (2)  A  standard  oxygen  probe  for  carburising  furnaces,  has  a  253  MA  sheath.     ...

  • Teledyne 9060Z - page 14

    Model  9060Z  Manual   14     3.2  OPERATIONAL  SPECIFICATIONS  Range  of  outputs:  Function    Minimum Maximum  Linear  oxygen  #1    0  to  1%    0  to  100%  (**)  Very  low  oxygen  #1    0  to  0.0 ...

  • Teledyne 9060Z - page 15

    Model  9060Z  Manual   15    The  oxygen  deficiency  output  can  be  used  in  the  same  way  as  a  combustibles  analyzer  to  signal  the  extent  of  reducing  conditions  of  combustion  processes.  4.  INSTALLATION  AND  COMMISSIONIN ...

  • Teledyne 9060Z - page 16

    Model  9060Z  Manual   16    Probes  can  be  mounted  at  any  angle.  However,  if  the  probe  is  to  be  mounted  on  a  vertical  duct  wall,  it  is  better  to  angle  the  probe  (approx.  15°)  down  to  avoid  process ...

  • Teledyne 9060Z - page 17

    Model  9060Z  Manual   17    4.3  INSTALLING  THE  AUXILIARY  THERMOCOUPLE  Weld  a  1/2  inch  BSP  mounting  socket  to  the  flue  within  about  300  mm  (12”),  and  upstream  of  the  oxygen  probe.  The  thermocouple  should  be ? ...

  • Teledyne 9060Z - page 18

    Model  9060Z  Manual   18    Connection  Diagram  for  9060Z  Transmitter  and  one  or  two  9060H  Heated  Sensors  ...

  • Teledyne 9060Z - page 19

    Model  9060Z  Manual   19    Connection  Diagram  for  9060Z  Transmitter  and  one  or  two  9060UL/UH  Unheated  Probes   ...

  • Teledyne 9060Z - page 20

    Model  9060Z  Manual   20    • The  mains  power  must  be  either  100/110VAC  or  220/240VAC  with  a  mains  frequency  of  50  or  60Hz  • The  supply  circuit  must  be  fused  to  at  least  10Amps  and  have  a  dual  pole ...

  • Teledyne 9060Z - page 21

    Model  9060Z  Manual   21     Connection  of  Probe  Cable  for  Unheated  Probes  Models  9060UL/UH.   Connection  of  Probe  Cable  for  Heated  Probes  Model  9060H  .   ...

  • Teledyne 9060Z - page 22

    Model  9060Z  Manual   22    4.8  CONNECTING  THE  AUXILIARY  THER MOCOUPLE  (OPTIONAL)  For  9060H  heated  probes,  the  auxiliary  thermocouple  must  be  a  separate  TC  with  the  junction  isolated  from  earth,  mounted  near  to  and ? ...

  • Teledyne 9060Z - page 23

    Model  9060Z  Manual   23    The  on ‐ line  auto  purge  and  calibration  check  system  is  optional.  For  details  on  its  operation  see  chapters  4.24,  4.25  and  chapter  11.  To  automatically  sense  a  blocked  probe  filter, ...

  • Teledyne 9060Z - page 24

    Model  9060Z  Manual   24    network  line  from  the  transmitters  is  taken  from  the  middle  of  the  transmitter  network  string,  a  terminating  resistor  should  be  enabled  with  LK3  at  each  end  of  the  network  line.  ...

  • Teledyne 9060Z - page 25

    Model  9060Z  Manual   25    high  impedance  alarm,  ‘Probe  1  (2)  High  Impedance’,  is  not  active.  The  actual  impedance  can  be  displayed  on  the  lower  line.  It  should  be  less  than  9  K Ω at  720°C  (1320°F). ...

  • Teledyne 9060Z - page 26

    Model  9060Z  Manual   26    downwards  with  the  filter  removed.  Probes  can  also  be  mounted  horizontally  with  no  filter  with  some  dusts.  An  occasional  automatic  back  purge  is  helpful  in  this  case.  Normally  heated ? ...

  • Teledyne 9060Z - page 27

    Model  9060Z  Manual   27    5.  DISPLAY  AND  KEYPAD  Operator  interaction  with  the  oxygen  transmitter  is  done  through  a  graphical  display  and  8  keys  on  the  front  of  the  case.  The  five  LED  indicators  ar e  used ...

  • Teledyne 9060Z - page 28

    Model  9060Z  Manual   28     5.2  OXYGEN  DISPLAY  UNITS  The  measured  oxygen  content  displayed  on  the  top  line  of  the  transmitter  for  probe  1  and  on  the  lower  line  for  probe  2  can  be  shown  in  either ? ...

  • Teledyne 9060Z - page 29

    Model  9060Z  Manual   29    SETUP  /  RUN  key  Pressing  this  key  will  put  the  transmitter  into  one  of  the  menu ‐ driven  SETUP,  C OMMISSIONING  or  CALIBRATION  modes  (see  chapters  6,  7  and  8  for  details).  The  ...

  • Teledyne 9060Z - page 30

    Model  9060Z  Manual   30    FUNCTION  up  and  FUNCTION  down  keys  These  two  keys  allow  for  the  selection  of  the  setup  function.  A  function  summary  table  is  found  at  the  start  of  the  relevant  SETUP,  COMMISSION ...

  • Teledyne 9060Z - page 31

    Model  9060Z  Manual   31    6.  SETUP  MODE  The  SETUP  mode  is  mode  is  accessed  by  pressing  the  SETUP  key  momentarily  so  the  words  ‘Setup  Mode’  appear  at  the  bottom  of  the  display.  The  transmitter  will ? ...

  • Teledyne 9060Z - page 32

    Model  9060Z  Manual   32    6.3  SETUP  MODE  FUNCTIONS   6.3.1  Probe  1  Offset  Each  Teledyne  Analytical  Instruments  probe  has  an  offset  calibration  value  printed  on  a  tag  that  is  attached  to  the  probe  when  it ? ...

  • Teledyne 9060Z - page 33

    Model  9060Z  Manual   33      NOTE:  An  asterisk  (*)  on  the  end  of  the  line  identifies  the  ite m  is  enabled  by  default  after  a  COLD ‐ START.  6.3.3  Oxygen  Display  Units  The  top  line  of  the  display  th ...

  • Teledyne 9060Z - page 34

    Model  9060Z  Manual   34    7.  COMMISSIONING  MODE  This  chapter  describes  the  functions  available  when  the  COMMISSIONING  mode  is  entered  on  the  transmitter.  The  COMMISSIONING  mode  is  accessed  by  pressing  and  holding  th ...

  • Teledyne 9060Z - page 35

    Model  9060Z  Manual   35      ...

  • Teledyne 9060Z - page 36

    Model  9060Z  Manual   36    7.2  COMMISSIONING  MODE  FUNCTIONS  7.2.1  Internal  Date  /  Time  The  date  and  time  are  used  in  the  transmitter  to  run  time  based  ope rat ions  such  as  impedance  readings  and  gas  calibrati ...

  • Teledyne 9060Z - page 37

    Model  9060Z  Manual   37     The  zero  and  span  of  the  selected  output  are  set  in  the  following  two  menus  (functions  11&12  and  14&15).  NOTE:  Regarding  channel  output  configuration;  both  4 ‐ 20mA  channels  a ...

  • Teledyne 9060Z - page 38

    Model  9060Z  Manual   38    7.2.8  Flue  Pressure  Units  and  Value  The  9060Z  transmitter  is  capable  of  fixed  or  variable  input  pressure  compensation  in  the  calculation  of  oxygen  from ‐ 1  Atm  to  +3  Atm.  If  th ...

  • Teledyne 9060Z - page 39

    Model  9060Z  Manual   39    7.2.16  Solenoid  1  &  2  Post  Freeze  Duration  of  time  the  transmitter  waits  before  resuming  live  readings  following  a  gas  calibration  or  purge  event.  (See  also  chapter  7.2.10)  7.2.17 ? ...

  • Teledyne 9060Z - page 40

    Model  9060Z  Manual   40    All  of  the  items  in  this  list  are  selected  as  the  default  setting.  Any  of  these  items  can  be  disabled  from  the  common  alarm  by  pressing  the  ENTER  key,  and  they  will  then ...

  • Teledyne 9060Z - page 41

    Model  9060Z  Manual   41    7.2.25  Communications  Port  Options  The  9060Z  transmitter  has  a  serial  communications  port  available  at  terminals  18  to  22.  The  defaul t  protocol  is  for  RS ‐ 232  running  at  19,200  baud  ...

  • Teledyne 9060Z - page 42

    Model  9060Z  Manual   42    8.  CALIBRATION  MODE  This  chapter  describes  the  functions  available  when  the  CALIBRATION  mode  is  selected  on  the  transmitter.  For  specific  information  about  calibrating  the  transmitter  see  chapt ...

  • Teledyne 9060Z - page 43

    Model  9060Z  Manual   43    8.2  CALIBRATION  MODE  FUNCTIONS  8.2.1  REFERENCE  VOLTAGES  The  calibration  of  the  analogue  inputs  is  based  on  the  voltage  of  a  temper ature  compensated  voltage  reference  integrated  circuit.  There ...

  • Teledyne 9060Z - page 44

    Model  9060Z  Manual   44    8.2.8  HEATER  SSR  FAULT  CORRECTION  In  the  event  of  one  of  the  heater  solid  state  relays  (SSR)  failing  in  single  probe  mode,  the  heater  dri ve  output  can  be  swapped  to  the  HEA ...

  • Teledyne 9060Z - page 45

    Model  9060Z  Manual   45    9.  ALARMS  The  9060Z  has  4  alarm  relays  and  a  built  in  alarm  annunciator.  If  an  alarm  occurs,  the  ALARM  light  will  flash.  To  find  out  what  the  alarm  is,  press  the  ALARM ? ...

  • Teledyne 9060Z - page 46

    Model  9060Z  Manual   46    4.  ‘Probe  2  High  Impedance’  Oxygen  probe  or  electrode  failure.  The  sensor  has  a  high  impedance  measurement.  Replac e  the  probe.  This  alarm  is  inhibited  when  the  probes  are  less  ...

  • Teledyne 9060Z - page 47

    Model  9060Z  Manual   47    19.  ‘Gas  1  Calibration  Error’  20.  ‘Gas  2  Calibration  Error’  At  the  end  of  an  automatic  gas  calibration  check  cycle  the  oxygen  reading  was  outside  the  values  set  in  the  C ...

  • Teledyne 9060Z - page 48

    Model  9060Z  Manual   48    level.  With  heated  probes  this  relay  will  be  de ‐ energised  while  the  probe  is  heating  up  from  ambient,  making  the  contacts  open  circuit.  30.  ‘Cal  1  in  Progress’  31.  ‘Cal  2 ...

  • Teledyne 9060Z - page 49

    Model  9060Z  Manual   49    10.  INSTRUMENT  CALIBRATION  10.1  CALIBRATION  SUMMARY  The  9060Z  oxygen  transmitter  has  a  self  calibration  and  diagnostic  system  built  into  the  hardware  and  software.  Once  the  reference  voltages ? ...

  • Teledyne 9060Z - page 50

    Model  9060Z  Manual   50    11. The  output  should  go  20. 00mA.  The  value  in  function  #7  (10)  can  be  fine  tuned  if  necessary.  12. Go  back  to  function  #5  (8 )  and  select  ‘Calibrate  4mA’  again  and  check  t ...

  • Teledyne 9060Z - page 51

    Model  9060Z  Manual   51    11.  GAS  CALIBRATION  CHECK  AND  PURGE  The  oxygen  sensor  that  is  used  in  the  Teledyne  Analytical  Instruments  oxygen  probe  is  extrem ely  predictable,  stable  and  reliable.  For  this  reason,  t ...

  • Teledyne 9060Z - page 52

    Model  9060Z  Manual   52     12.  SOFTWARE  UPGRADES  The  software  for  the  9060Z  series  transmitters  is  contained  in  memory  inside  the  microprocessor  integrated  circuit  (IC).  The  transmitter  therefore  does  not  require  an ...

  • Teledyne 9060Z - page 53

    Model  9060Z  Manual   53    13.  TROUBLESHOOTING  The  Teledyne  Analytical  Instruments  oxygen  transmitter  has  proved  an  extremely  reliable  instru ment.  The  trouble  shooting  guide  here  is  ba sed  on  an  analysis  of  the  potentia ...

  • Teledyne 9060Z - page 54

    Model  9060Z  Manual   54    14.  MAINTENANCE  14.1  TRANSMITTER  MAINTENANCE  The  9060Z  transmitter  has  several  hardware  checking  systems  that  confirm  the  correct  operation  of  the  transmitter  and  raise  an  alarm  if  there  is ...

  • Teledyne 9060Z - page 55

    Model  9060Z  Manual   55    15.  INDEX  9060H  Oxygen  Probes  .................................... .................................... ................ ............... ................  9  Alarm  connections  ................ .................................... .................. .............. ...

  • Teledyne 9060Z - page 56

    Model  9060Z  Manual   56    Probe  offset  entry  .................. .................. .................. .................. ................. ............. ............ ..........  34  Purge  ................. ................ ................................ ................................ ............ ...

  • Teledyne 9060Z - page 57

    Model  9060Z  Manual   57    APPENDIX  1,  CONSTITUENT  VALUES  FOR  VARIOUS  FUELS  If  the  transmitter  is  set  up  to  have  readout  or  output  of  combustibles,  oxygen  deficiency,  maximum  carbon  dioxide  or  combustion  efficiency, ...

  • Teledyne 9060Z - page 58

    Model  9060Z  Manual   58    APPENDIX  2,  PROBE  EMF  TABLES  ZIRCONIA  OXYGEN  SENSOR  OUTPUT  (mV)  PROBE  TYPE  9060H,  SENSOR  OXYGEN  %  Probe  EMF  @  720°C  (1320°F)  OXYGEN  %  Probe  EMF  @  720°C  (1320°F)  20 ...

  • Teledyne 9060Z - page 59

    Model  9060Z  Manual   59     ZIRCONIA  OXYGEN  PROBE  OUTPUT  (mV)  PROBE  TYPE  9060UL/UH   These  tables  are  based  on  the  Nernst  equation:  ...

  • Teledyne 9060Z - page 60

    Model  9060Z  Manual   60    EMF  =       ₂ .  .  Where  T  is  temperature°  K  Thermocouple  information  from  NIST  ITS ‐ 90  data  tables  APPENDIX  3,  %  OXYGEN  SCALE  TO  LOGARITHMIC  OXYGEN ? ...

  • Teledyne 9060Z - page 61

    Model  9060Z  Manual   61      APPENDIX  4,  MODBUS™  The  Teledyne  Analytical  Instruments  9060Z  transmitter  has  the  ability  to  work  as  a  Modbus  slave  node  on  serial  RS ‐ 232  or  3 ‐ wire  RS ‐ 485  via  RTU  mode ...

  • Teledyne 9060Z - page 62

    Model  9060Z  Manual   62    Alarm  status  is  stored  as  an  integer  value:  0  clear  2  active  1  self  cleared  3  acknowledged  9060Z  Transmitter  Modbus  Input  Register  Table ...

  • Teledyne 9060Z - page 63

    Model  9060Z  Manual   63       ...

  • Teledyne 9060Z - page 64

    Model  9060Z  Manual   64     ...

  • Teledyne 9060Z - page 65

    Model  9060Z  Manual   65    9060Z  Transmitter  Modbus  Holding  Register  Table  for  firmware  v1.16  and  newer  ...

  • Teledyne 9060Z - page 66

    Model  9060Z  Manual   66          ...

  • Teledyne 9060Z - page 67

    Model  9060Z  Manual   67       0x41  Special  Instruction  Function  This  command  allows  you  to  interact  with  the  transmitter  allo wing  access  to  functionality  that  would  otherwise  only  be  accessible  via  the  keypad.  ...

Produzent Teledyne Kategorie Oxygen Equipment

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Eine gänzliche Bedienungsanleitung von Teledyne sollte einige Grundelemente enthalten. Ein Teil von ihnen ist nicht so wichtig, wie z.B.: die Titelseite oder Autorenseiten. Die restlichen von ihnen jedoch, sollten Informationen liefern, die für den Nutzer von enormer Wichtigkeit sind.

1. Einführung und Hinweise, wie man sich in einer Bedienungsanleitung von Teledyne 9060Z bewegt - Am Anfang jeder Bedienungsanleitung sollten wir Hinweise bezüglich der Nutzungsart eines bestimmten Ratgebers finden. In ihr sollten sich Informationen über die Lokalisierung des Inhaltsverzeichnisses von Teledyne 9060Z befinden, FAQ oder über oft auftretende Probleme – also Stellen, die von den Benutzern in jeder Bedienungsanleitung am meisten gesucht werden
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