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Manual JAI VIS-CAM System TS-1327EN

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  • JAI VIS-CAM System TS-1327EN - page 1

    VIS-CAM System Vehicle Imaging Subsystem Document Version: 1043 6 Document P/N: C ...

  • JAI VIS-CAM System TS-1327EN - page 2

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  • JAI VIS-CAM System TS-1327EN - page 3

    Disclaimer iii VIS-CAM System Notice The material contained in this ma nual consists of information that is proprietary to JAI Inc., and may only be used by the purchasers of the produc t. JAI Inc. makes no warranty for the use of its product and assumes no r esponsibility for any er rors which may appear or for dam ages resulting from the use of t ...

  • JAI VIS-CAM System TS-1327EN - page 4

    VIS-CAM System iv Disclaimer WARNING Changes or modifications to this unit n ot expres sly approved by the pa rty responsible for FCC compliance could void the user’s authority to operate the equipment. VIS-CAM System Installation Manual JAI Inc. 625 River Oaks Parkway San Jose, CA 95134 Tel:(408) 383-0300 Tel:(800) 445-5444 Fax:(4 08) 383-0301 E ...

  • JAI VIS-CAM System TS-1327EN - page 5

    Table of Contents v VIS-CAM System Table of Contents 1  Introduction ............................................................................................. 1  1.1  Document Overview ................................................................................... 1  1.2  Product over view .................................... ...

  • JAI VIS-CAM System TS-1327EN - page 6

    VIS-CAM System vi Table of Contents 5.2.3  Connector signal spec ifications ..................................................................... 47  5.2.4  Electrical interface on the I/O board:............................................................. 48  5.2.5  Connector physical Interface ...................................... ...

  • JAI VIS-CAM System TS-1327EN - page 7

    Table of Contents vii VIS-CAM System 6.4.3  Connector signal specificat ions ..................................................................... 73  6.4.4  Connector physical Interface ....................................................................... 73  6.4.5  Indicators ...................................................... ...

  • JAI VIS-CAM System TS-1327EN - page 8

    VIS-CAM System viii Table of Contents ...

  • JAI VIS-CAM System TS-1327EN - page 9

    List of Figures ix VIS-CAM System List of Figures Figure 1. VIS elements ............................................................................................ 2 Figure 2. Back shot VIS in stallation. ............................................................................ 3 Figure 3. Typical Over Lane Site Layout ........................ ...

  • JAI VIS-CAM System TS-1327EN - page 10

    VIS-CAM System x List of Figures Figure 52. Wiring a second DC flash fr om the flash powe r supply. ........................................ 55 Figure 53. Connecting to a 2nd DC Fl ash unit with the I/ O Board electronics internally powered.. . 56 Figure 54. Connecting the second AC flas h. .......................................................... ...

  • JAI VIS-CAM System TS-1327EN - page 11

    List of Tables xi VIS-CAM System List of Tables Table 1 Light Sensor Cables ................................................................................... 18 Table 2 Electrical wiring for the VIS CAM insta llation . ................................................... 21 Table 3 VIS CAM connections to the J-Panel. .............................. ...

  • JAI VIS-CAM System TS-1327EN - page 12

    VIS-CAM System xii List of Tables ...

  • JAI VIS-CAM System TS-1327EN - page 13

    Introduction 1 VIS-CAM System 1.VIS-CAM System Installation Manual 1 Introduction 1.1 Document Overview This document descr ibes the steps necessary to de ploy an installa tion of the JAI Vehicle Imaging Subsystem, described as VIS from this point forward. This manual also contains information about maintenance, troubleshooting and RMA (Return Mate ...

  • JAI VIS-CAM System TS-1327EN - page 14

    VIS-CAM System 2 Preparing for Installation Figure 1. VIS elements 1.3 System Components description 1.3.1 Traffic Light Sensor – TLS300 The JAI traffic light sensor is the driver of th e VIS control network. It controls video signal parameters of each camera to en sure high contrast images of pa ssing vehicles and their license plates, regardles ...

  • JAI VIS-CAM System TS-1327EN - page 15

    Introduction 3 VIS-CAM System Figure 2. Back shot VIS installation. The TLS-300 light sensor is an essent ial component that ensures t he VIS cameras will be ready to capture high quality images of any vehicle and it s license plate in virtually all weather and light conditions. It is very important to ensure that sens or positioning closely re sem ...

  • JAI VIS-CAM System TS-1327EN - page 16

    VIS-CAM System 4 Preparing for Installation 1.3.3 Illumination 1.3.3 (a) TNF-31 Flash The TNF-31 Flash generates light in wavelengths that are invisible to the human eye, but visible to the camera. This make s the flash suitable for illuminating b oth oncoming and reced ing views of traffic. Unlike near-infrared illuminators, the TNF-31 yields high ...

  • JAI VIS-CAM System TS-1327EN - page 17

    Preparing for Installation 5 VIS-CAM System 2 Preparing for installation 2.1 Installation Preparation To prepare for installation, consider the fundamental requirements for an effective deploy ment of the Vehicle Imaging Subsystem. There are two basic ways to position the camera: over the lane or beside the lane. Figure 3 and Figure 4 depict a ty p ...

  • JAI VIS-CAM System TS-1327EN - page 18

    VIS-CAM System 6 Preparing for Installation Figure 4. Typical Over Lane Site Layout Plan. 2.1.1 (a) Camera tilt considerations The requirement to freeze the motion of high-speed vehicles limits how steep or shallow the tilt angle of the camera may be. For e xample, it is important to prevent the hori zon from appearing in the image, and thereby all ...

  • JAI VIS-CAM System TS-1327EN - page 19

    Preparing for Installation 7 VIS-CAM System 3. Select the appropriate installation chart for ei ther USA or European style license plates. To obtain charts for license p lates from other countr i es, please contact the JAI ITS division directly at (+1) 408 74 70 300 – 102. 4. Plot the candidate camera-height / trigger-dist ance pairs on the chart ...

  • JAI VIS-CAM System TS-1327EN - page 20

    VIS-CAM System 8 Preparing for Installation Figure 5. VIS 300 U.S. Camera o ptions chart. ...

  • JAI VIS-CAM System TS-1327EN - page 21

    Preparing for Installation 9 VIS-CAM System VIS 350 U.S. Camera o ptions chart ...

  • JAI VIS-CAM System TS-1327EN - page 22

    VIS-CAM System 10 Preparing for Installation VIS 400 U.S. Camera o ptions chart ...

  • JAI VIS-CAM System TS-1327EN - page 23

    Preparing for Installation 11 VIS-CAM System Figure 6. VIS 300 European Camera options chart. ...

  • JAI VIS-CAM System TS-1327EN - page 24

    VIS-CAM System 12 Preparing for Installation VIS 350 European Camera options chart ...

  • JAI VIS-CAM System TS-1327EN - page 25

    Preparing for Installation 13 VIS-CAM System VIS 400 European Camera options chart ...

  • JAI VIS-CAM System TS-1327EN - page 26

    VIS-CAM System 14 Preparing for Installation 2.1.2 Side of Road Installation Figure 7. Typical side of road installation. Figure 8. Typical side of road installation plan vie w with no canopy/overhead structue. Generally the flash head must be separated from the camera by a radial distance of at least three and a half feet (1.2 meters). If the flas ...

  • JAI VIS-CAM System TS-1327EN - page 27

    Preparing for Installation 15 VIS-CAM System Figure 9. Flash and camer a distances. Distance in F eet TS-9720EN TSC-9720EN TS-2030EN TSC-2030EN TS-2076EN TSC-2076EN TS-1327EN TSC-1327EN 3.5 TBD 2 1 TBD TBD TBD TBD ...

  • JAI VIS-CAM System TS-1327EN - page 28

    VIS-CAM System 16 Preparing for Installation ...

  • JAI VIS-CAM System TS-1327EN - page 29

    Installing the Vehicle Imaging Subsystem 17 VIS-CAM System 3 Installing the Vehicle Imaging Syste m The individual components of the system is electric ally linked together as shown in Figure 1, “VIS elements,” on page 2. The VIS CAM 300/400 camera has c onnections to the J-Panel and an option al Flash, Night Light and Laser Vehicle Det ector. ...

  • JAI VIS-CAM System TS-1327EN - page 30

    VIS-CAM System 18 Installing the Vehicle Imaging Subsystem Figure 11. TLS-300 signal and power cable. 3. Route the Traffic Light Sensor end of t he TLS-3 00 signal and power cable through the mounting pipe and the flange (see Figure 12) 4. Screw the flange onto the pi pe, finger-tight, to allow subsequent minor adjustment 5. Attach the cable connec ...

  • JAI VIS-CAM System TS-1327EN - page 31

    Installing the Vehicle Imaging Subsystem 19 VIS-CAM System 3.1.2 Optional Side Mount 1. Attach the pipe clamps approximately 6-inch es apart on a vertica l mounting surface as shown in Figure 13. 2. Loosen the four Allen screws and remove the flange from the mounting base. Figu re 10, “Install the traffic light sensor.,” on page 15. 3. Route th ...

  • JAI VIS-CAM System TS-1327EN - page 32

    VIS-CAM System 20 Installing the Vehicle Imaging Subsystem 2. Align the camera enclosu re mounting surface with the hole pattern of the camera mount and secure it to the camera m ount with the five provided ¼-20 hex bolts. 3. Attach the camera, with mount, to the mounting structure. The hole pattern is shown in Figure 15 Below Figure 15. Camera mo ...

  • JAI VIS-CAM System TS-1327EN - page 33

    Installing the Vehicle Imaging Subsystem 21 VIS-CAM System Figure 17. Cable final wiring. 7. The wires are inserted into X4 as shown in Table 2 and Figure 18. A mounting tool f or releasing the spring enabling insertion of the wire is enclosed together with the connectors. (Mounting the wires can be eased by separating the termin al block in the mi ...

  • JAI VIS-CAM System TS-1327EN - page 34

    VIS-CAM System 22 Installing the Vehicle Imaging Subsystem Figure 18. Properly wired X-4 connector. 8. The cable is mounted in the cable entry on the back side of the camera as shown in the Figure 19 below. The rubber bushing is mounted around the jacket and the metal brace is mounted around the shield securing proper electric al connection from th ...

  • JAI VIS-CAM System TS-1327EN - page 35

    Installing the Vehicle Imaging Subsystem 23 VIS-CAM System 3.3 Installing the J-Panel The J-panel layout is shown in Appendix A, S ee “Connection requirements.” on page 43. This Appendix has a detailed description of the J-Panel function and connectors. 3.3.1 X1 and X2 VIS CAM 300/400 The VIS CAM connections to the J-Panel are shown in Table 3 ...

  • JAI VIS-CAM System TS-1327EN - page 36

    VIS-CAM System 24 Installing the Vehicle Imaging Subsystem Figure 20. VIS CAM connections. 3.3.2 X3, X7 Traffic Light Sensor The Traffic Light Sensor TL S-300 connection to th e J-Panel is show n in Table 4 and Figure 21. Table 4 TLS 300 to J-Panel connections. X3 Pin X Signal Description Connection to Light Sensor Cable wire color 1 +24V dc Power ...

  • JAI VIS-CAM System TS-1327EN - page 37

    Installing the Vehicle Imaging Subsystem 25 VIS-CAM System Figure 21. TLS 300 to J-Panel wiring. 3.3.3 X6 Power Input Connector The Power Input connection to the J-Panel is shown in Table 5 and Figure 22. The maximum power t o a J-Panel is: Camera #0 2.0A Camera #1 2.0A Traffic Light Sensor 2.0A RS485-to-Ethernet conv 0.3A Total 6.3A Table 5 Power ...

  • JAI VIS-CAM System TS-1327EN - page 38

    VIS-CAM System 26 Installing the Vehicle Imaging Subsystem Figure 22. X-6 Power input connection. 3.3.4 X8 LS RS485 Out Connector The RS485 output from the Light Sensor to the RS485-to-Ethernet converte r connector is X8. The connections from X 8 to the converter are shown in Table 6 and Fi gure 23 Table 6 X8 to converter connector X8 Pin # Signal ...

  • JAI VIS-CAM System TS-1327EN - page 39

    Installing the Vehicle Imaging Subsystem 27 VIS-CAM System Figure 23. Wiring for the X8 to converter connector. Up to four cameras can be connected to one Ligh t Sensor using on e Moxa Nport 5232 Device Server. If more than four cameras need to be connected to the same Light Sensor please refer to “Appendix E: Moxa N-Port 5232 Configurati on” o ...

  • JAI VIS-CAM System TS-1327EN - page 40

    VIS-CAM System 28 Installing the Vehicle Imaging Subsystem Arrow down – negative going As a guideline the two LEDs marke d TRIG-0 and TRIG-1 shall be off when no trigger pulse is present. 3.3.5 (b) Test Trigger Activating switches S1 and S4 generates a trigger pulse for test purposes. O nly one trigger pulse is generated each time the switch is a ...

  • JAI VIS-CAM System TS-1327EN - page 41

    Installing the Vehicle Imaging Subsystem 29 VIS-CAM System Figure 25. Two lane controller. 3.4 Illumination Options 3.4.1 Installing the TNF-31 Flash The connection to the Flash unit in the VIS CA M 300 is shown in Table 9 and Figure 26. Figure 26. TNF-31 flash unit Table 9 Flash unit connection in VIS CAM 400. Pin Signal Description Connection to ...

  • JAI VIS-CAM System TS-1327EN - page 42

    VIS-CAM System 30 Installing the Vehicle Imaging Subsystem Table 10 Optimal Illumination Distance Between Camera and TNF Distance in F eet TS-9720EN TSC-9720EN TS-2030EN TSC-2030EN TS-2076EN TSC-2076EN TS-1327EN TSC-1327EN 3.5 TBD 2 1 TBD TBD TBD TBD Distance measured from outer wall o f Came ra housing to outer wall of Flash unit. Figure 27. S3 sw ...

  • JAI VIS-CAM System TS-1327EN - page 43

    Installing the Vehicle Imaging Subsystem 31 VIS-CAM System Figure 29. Connection for LVD to VIS CAM 400. Table 11 Wiring for LVD to VIS CAM 400. X7 Pin # Signal Description Connection to 1 24V (Fused 0.5A) Power to laser Laser power input 2 Gnd Power gnd Laser ground 3 Trigger Trigger from lase r Trigger out on lase r 4 RS485- Transmit to lase r Re ...

  • JAI VIS-CAM System TS-1327EN - page 44

    VIS-CAM System 32 Installing the Vehicle Imaging Subsystem ...

  • JAI VIS-CAM System TS-1327EN - page 45

    System Set-Up 33 VIS-CAM System 4 System Set-Up This section prov ides a generic proced ure for aligning one or more VIS CAM 300/400 c ameras and their associated equipmen t at a site. If you received a specific installation manual fro m JAI for your project then follow those instructions in stead of the procedure de scribed here. The example insta ...

  • JAI VIS-CAM System TS-1327EN - page 46

    VIS-CAM System 34 System Set-Up 4.1.2 Select a Suitable Vehicl e, License Plate, and Plate Stand for the Setup To accurately set up the Vehicle Imaging Subsys tem, the system installers need acce ss to: 1. A vehicle that can be temporar ily parked on the road 2. A plate that is: a. typical in size and color for the site b. clean, flat and in “lik ...

  • JAI VIS-CAM System TS-1327EN - page 47

    System Set-Up 35 VIS-CAM System camera settings should already be correct for the site installation, but it is a good idea to verify that this is true before pr oceeding. The Setup Computer is now pr operly configured to support lens adjustments and camera a iming. 4.1.6 Connect the Setup Computer to t he Camera • Position the Setup Computer next ...

  • JAI VIS-CAM System TS-1327EN - page 48

    VIS-CAM System 36 System Set-Up 4.1.7 Drive and Park the Setup Vehicle Correctly • Drive the setup vehicle slowly towards the trigge r line through the center of the cameras field of view in the same manner (heading) as a typical driver would occupy this lane. Note: This is important, make sure that the vehi cl e is driv en exactly the same way a ...

  • JAI VIS-CAM System TS-1327EN - page 49

    System Set-Up 37 VIS-CAM System 7. Adjust the lens zoom ring to obtain a plate width approximately equal to the distance between the short vertical sizing marks that app ear above the tilt line. Readjust focus as nece ssary. See Figure 31 for more inf ormation. Figure 31. Initial Camera Alignment Display example. 8. Turn on the “Roll Bar” displ ...

  • JAI VIS-CAM System TS-1327EN - page 50

    VIS-CAM System 38 System Set-Up Figure 32. Roll Bar Display example. Pan the camera mount until the plate stand is centered under the default position of the vertical line in the middle of the “Roll Bar” display. Secure ly tighten the pan bolt. Be careful not to change the pan of the camera while you tighten the bolt. Opposite ly twisting two 9 ...

  • JAI VIS-CAM System TS-1327EN - page 51

    System Set-Up 39 VIS-CAM System Figure 33. Readjustment of camera tilt and zoom display. The camera mount and lens are now ready for fin al adjustment. 4.1.10 Finalize Lens Adjustments an d Camera Aiming 4.1.10 (a) Reposition the License Plate Stand at the Nominal Tr igger Line Use your portable plate stand to position the license plate: 1. at the ...

  • JAI VIS-CAM System TS-1327EN - page 52

    VIS-CAM System 40 System Set-Up Figure 34. Focus Bar marker display. 2. Adjust the lens zoom ring until the plate width just barely fits in between the short vertical zoom markers on the display. 3. Have your assistant tape the lens front-focus chart to the stand so that it appears in-between the zoom markers. Make s ure the black and white bars ar ...

  • JAI VIS-CAM System TS-1327EN - page 53

    System Set-Up 41 VIS-CAM System Figure 35. Focus Bar Waveform display. 5. Gently snug the zoom and focus lens holder t humbscrews against the lens without changing any of the lens settings. 6. Uncover the license plate by removing the lens focus chart. 7. Use the mouse to move the waveform cursors to the top and bottom of the waveform amplitude var ...

  • JAI VIS-CAM System TS-1327EN - page 54

    VIS-CAM System 42 System Set-Up Figure 36. Focus Bar Waveform Display with waveform cursors. 9. Use one hand to carefully hold the focus ring of the lens in place while you rotate the filter ring on the very front of the lens with your other hand. Turn the filter ring until the white mark on the ring is oriented straight up (or down). Secure the fi ...

  • JAI VIS-CAM System TS-1327EN - page 55

    System Set-Up 43 VIS-CAM System • Press the “Repetitive Trigger” button on the ENSe tup toolbar. This will trigger the camera every second. Make sure that the “Ethernet” external hardware trigger is enabled in the “Camera Properties” section “2 – Trigger ”, property “External Trigger Sour ce”. • Adjust the flash head tilt ...

  • JAI VIS-CAM System TS-1327EN - page 56

    VIS-CAM System 44 System Set-Up ...

  • JAI VIS-CAM System TS-1327EN - page 57

    Appendix A: Camera Functional & Connector Description 45 VIS-CAM System 5 Appendix A: Camera Functional and Connector Description The camera has connections to the EN J-Panel, Li ght sensor, Flash, Night Light and Laser Vehicle Detector as shown in the system overview Figure 37. Appendix A descr ibes the camera connectors for these units, the s ...

  • JAI VIS-CAM System TS-1327EN - page 58

    VIS-CAM System 46 Appendix A: Camera Functional & Connector Description 5.1 I/O Board Layout Connections to the camera are made through the EN I/O Board located in the back of the camera housing. Figure 38 show s the board layout. Figure 38. Component layout of the EN board. ...

  • JAI VIS-CAM System TS-1327EN - page 59

    Appendix A: Camera Functional & Connector Description 47 VIS-CAM System 5.2 X4: I/O Board Connection to J-panel Figure 39. Board connections 5.2.1 Functionality Power and data connection to the camera. The 24V power supply for all camera functions (Camera, I/O Board, light and heaters), Ethernet and RS48 5 data communication is connected us ing ...

  • JAI VIS-CAM System TS-1327EN - page 60

    VIS-CAM System 48 Appendix A: Camera Functional & Connector Description Electrical interface on the I/O board: Figure 40. Interface drawing. 5.2.3 (b) Trigger input Description The trigger input is balanc ed and the input circuit is a RS485 receiver. Signal levels The signal levels are standard RS4 85 signals. The specification below is taken f ...

  • JAI VIS-CAM System TS-1327EN - page 61

    Appendix A: Camera Functional & Connector Description 49 VIS-CAM System 5.2.4 (a) Ethernet Interface Description: 100 Mb Ethernet interface. The signal must be connected to a gigabit Ethernet switch for best performance. The cable must be a Cat 5e or preferably a Cat 6 cable. The wire color marking on the PCB is standard Ethernet wire col ors. ...

  • JAI VIS-CAM System TS-1327EN - page 62

    VIS-CAM System 50 Appendix A: Camera Functional & Connector Description 5.2.6 Typical wiring diag ram. Figure 43. Category 5 or 6 wiring diagram. 5.3 I/O Board Flash Connection Figure 44. Flash connections. 5.3.1 Functionality Output to flash unit. This output is used when only one flash unit is connected. The output is galvanically isolated us ...

  • JAI VIS-CAM System TS-1327EN - page 63

    Appendix A: Camera Functional & Connector Description 51 VIS-CAM System 5.3.3 Connector signal specifications Description Logic inverter powered by 5V drives th e outp ut. The inverter is a HCMOS type 74AHC14. Output signal specification Signal amplitude 5V TTL Output impedance 100 Ω Pulse width 5 ms ± 1 ms Signal polarity active high Extern ...

  • JAI VIS-CAM System TS-1327EN - page 64

    VIS-CAM System 52 Appendix A: Camera Functional & Connector Description 5.3.5 Typical Wiring Diagram Figure 47 shows how to connect to the DC Flash unit having the I/O Board electronics powered from the Flash Power Supply. Figure 47. Connecting DC Flash to a board powe red fro m the Flash power supply. Figure 48 shows how to connect to the DC F ...

  • JAI VIS-CAM System TS-1327EN - page 65

    Appendix A: Camera Functional & Connector Description 53 VIS-CAM System Figure 49. AC flash unit connection. 5.3.6 X6: I/O Board Night Light/2nd Flash Connection Figure 50. Second flash connection. 5.3.7 Functionality Output to Night Light or second Flash unit. When switch S3 is positioned as sh own in Figure 50 (to the right), X6 outputs the n ...

  • JAI VIS-CAM System TS-1327EN - page 66

    VIS-CAM System 54 Appendix A: Camera Functional & Connector Description 5.3.8 Connector specification Connector type: 4 pole WAGO pluggable terminal block Connector on board: WAGO 734-234 Cable part: WAGO 734-204 5.3.9 Connector signal specifications Description A 5V logic inverter drives the output. The inverter is a HCMOS type 74AHC14. Output ...

  • JAI VIS-CAM System TS-1327EN - page 67

    Appendix A: Camera Functional & Connector Description 55 VIS-CAM System 5.3.9 (a) Connector physical Interface Table 15 Physical interface pinouts. Pin Signal Descript ion Connection to 1 Gnd Light/Flash Gnd Light/Flash ground (negative power terminal) 2 Out Light control/Strobe out Light con t rol input or strobe input on flash unit 3 Stat Lig ...

  • JAI VIS-CAM System TS-1327EN - page 68

    VIS-CAM System 56 Appendix A: Camera Functional & Connector Description Figure 53. Connecting to a 2nd DC Flas h unit with the I/O Board electronics internally powered.. Figure 54 shows how to connect to the 2nd AC Flash unit. Flash Mains power not shown. Figure 54. Connecting the second AC flash. ...

  • JAI VIS-CAM System TS-1327EN - page 69

    Appendix A: Camera Functional & Connector Description 57 VIS-CAM System 5.4 Night Light TNC 100 Connection Figure 55. Connecting to the night light (TNC 100) 5.5 X7:I/O Board Laser Vehicle Detector Connection Figure 56. Detection board ...

  • JAI VIS-CAM System TS-1327EN - page 70

    VIS-CAM System 58 Appendix A: Camera Functional & Connector Description 5.5.1 Functionality Connection to the Laser Vehicle Detector (LVD). 5.5.2 Connector specification Connector type: 8 pole WAGO pluggable terminal block Connector on board: WAGO 734-238 Cable part: WAGO 734-208 5.5.3 Connector signal specifications 5.5.3 (a) Power Output Volt ...

  • JAI VIS-CAM System TS-1327EN - page 71

    Appendix A: Camera Functional & Connector Description 59 VIS-CAM System 5.5.4 Connector physical Interface Table 16 Connector table Pin Signal Description Connection to 1 24V (Fused 0.5A) Power to laser Laser power input 2 Tnd Power gnd Laser groundd 3 Trigger Trigger from lase r Trigger out on lase r 4 RS485- Communication interface RS-485- on ...

  • JAI VIS-CAM System TS-1327EN - page 72

    VIS-CAM System 60 Appendix A: Camera Functional & Connector Description 5.6.4 Connector physical Interface Ethernet test connections. Pin Signal Description Connection to Remarks 1 A+ (wh/org) Ethernet A+ Gigabit switch Connected when testing 2 A- (org) Ethernet A- Gigabit switch Connected when testing 3 B+ (wht/grn) Ethernet B+ Gigabit switch ...

  • JAI VIS-CAM System TS-1327EN - page 73

    Appendix A: Camera Functional & Connector Description 61 VIS-CAM System The following 100Mb Ethernet swit ch has been test ed successfully: Phoenix Contact type FL Switch SF 8TX (JAI Inc. no. 2900. 00.255) 5.6.6 Test setup 2 The test setup for communication only with the EN Camera is shown in Figure 61. The patch cable must be twisted. The patc ...

  • JAI VIS-CAM System TS-1327EN - page 74

    VIS-CAM System 62 Appendix A: Camera Functional & Connector Description 5.7 X15: I/O Board Auxiliary power connector Figure 62. Auxiliary power connector 5.7.1 Functionality Power outlet for auxiliary equipm ent. 5.7.2 Connector physical Interface Connector: 2 pole WAGO pluggable terminal block PCB part: WAGO 734-232 Cable part: WAGO 734-202 Co ...

  • JAI VIS-CAM System TS-1327EN - page 75

    Appendix A: Camera Functional & Connector Description 63 VIS-CAM System 5.8.1 (c) Combined cable (Ethernet, RS485 and power): Number of twisted p airs 8 Maximum cable diameter 15 mm Maximum cable length 100 mete rs 5.8.2 Recommended Cables Ethernet: Cable, Cat 6 S-FTP 4x2xAWG24 JAI No. 2900.00. 262 Power and RS485: Cable Twisted Pair 4x 2x0.5mm ...

  • JAI VIS-CAM System TS-1327EN - page 76

    VIS-CAM System 64 Appendix A: Camera Functional & Connector Description ...

  • JAI VIS-CAM System TS-1327EN - page 77

    Appendix B: J-Panel Functional & Connector Description 65 VIS-CAM System 6 Appendix B: J-Panel Functional and Connector Description 6.1 J-Panel Layout Figure 63. EN-CAM component layout. 6.2 X1: J-panel connection to Camera 0 Figure 64. Connecting from J-Panel to camera zero. ...

  • JAI VIS-CAM System TS-1327EN - page 78

    VIS-CAM System 66 Appendix B: J-Panel Function al & Connector Description 6.2.1 Functionality Power and data connection to the EN camera. Th e 24V power supply for all camera functions (Camera, I/O Board, light and heaters), E thernet and RS485 data communication is connected by means of this connect or. 6.2.2 Connector specification Connector ...

  • JAI VIS-CAM System TS-1327EN - page 79

    Appendix B: J-Panel Functional & Connector Description 67 VIS-CAM System 6.2.3 (c) Ethernet Interface 100 Mb Ethernet interface. The signals are routed directly to RJ4 5 connector X11. The cable to the camera must be a Cat 5e o r preferably a Cat 6 cable. The wire color marking on the PCB uses standard Ethernet wire colors. 6.2.3 (d) Power outp ...

  • JAI VIS-CAM System TS-1327EN - page 80

    VIS-CAM System 68 Appendix B: J-Panel Function al & Connector Description 6.2.5 Typical Wiring diagram Figure 66. Ethernet wiring diag ram. 6.2.6 Indicators There are two LED indicators mounted by the conne ctor: Table 19 LED indicators LED label LED color Indication Trig-0 Green Indicates generation of trigger pulse to cam era Of f No trigger ...

  • JAI VIS-CAM System TS-1327EN - page 81

    Appendix B: J-Panel Functional & Connector Description 69 VIS-CAM System 6.3 X2: J-panel connection to Camera 1 Figure 67. Board and camera J-panel connection to camera 1. 6.3.1 Functionality Power and data connection to the EN camera. Th e 24V power supply for all camera functions (Camera, I/O Board, light and heaters), E thernet and RS485 dat ...

  • JAI VIS-CAM System TS-1327EN - page 82

    VIS-CAM System 70 Appendix B: J-Panel Function al & Connector Description Table 21 Signal table Electrical interface on the J-Panel: Figure 68. J-panel electrical interface 6.3.3 (c) Ethernet Interface 100 Mb Ethernet interface. The signals are routed directly to RJ4 5 connector X12. The cable to the camera must be a Cat 5e o r preferably a Cat ...

  • JAI VIS-CAM System TS-1327EN - page 83

    Appendix B: J-Panel Functional & Connector Description 71 VIS-CAM System 6.3.4 Connector physical Interface Table 22 Ethernet physical connections Pin Signal Description Connection to I/O Board X4 Remarks 1 Ethernet A+ Ethernet signal to gigabit switch pin 1 Cat5e/6 cable white/orange 2 Ethernet A- Ethernet signal to gigabit switch Pin 2 Cat5e/ ...

  • JAI VIS-CAM System TS-1327EN - page 84

    VIS-CAM System 72 Appendix B: J-Panel Function al & Connector Description 6.3.6 Indicators There are two LED indicators mounted at the conne ctor: Table 23 LED indicators LED label LED color Indication Trig-1 Green Indicates generation of trigger pulse to cam era Of f No trigger pulse LC DATA LED not mounted Powe r Green 24V present at connecto ...

  • JAI VIS-CAM System TS-1327EN - page 85

    Appendix B: J-Panel Functional & Connector Description 73 VIS-CAM System 6.4.2 Connector specification Connector type: 6 pole WAGO pluggable termin al block Connector on board: WAGO 734- 236 Cable part: WAGO 734-206 6.4.3 Connector signal specifications 6.4.3 (a) Power output Voltage: 24V DC from power su pply connected to X6 or X7 Current: 2A ...

  • JAI VIS-CAM System TS-1327EN - page 86

    VIS-CAM System 74 Appendix B: J-Panel Function al & Connector Description 6.5.1 Functionality Lane Controller RS485 signal to a second J-Pane l. The Lane Controller connected to X15 pin 1 and pin 2 or a Lane Controller signal coming from anot h er J-Panel can be connected by means of this connector. If no plug is inserted into the connect or a ...

  • JAI VIS-CAM System TS-1327EN - page 87

    Appendix B: J-Panel Functional & Connector Description 75 VIS-CAM System 6.6.3 Connector signal specifications 6.6.3 (a) Data signal RS485 databus signals from a Lane Controller co nnected to another J-Panel . 6.6.4 Connector physical Interface Table 28 Physical pin connections J-panel #1. Pin Signal Description Connection to 1 RS485+ RS485 dat ...

  • JAI VIS-CAM System TS-1327EN - page 88

    VIS-CAM System 76 Appendix B: J-Panel Function al & Connector Description Figure 75. Principle in the power distribution. 6.7.2 Connector specification Connector type: 2 pole WAGO pluggable termin al block Connector on board: WAGO 734- 232 Cable part: WAGO 734-202 6.7.3 Connector signal specifications 24V DC power input. The two connectors are ...

  • JAI VIS-CAM System TS-1327EN - page 89

    Appendix B: J-Panel Functional & Connector Description 77 VIS-CAM System 6.8.2 Connector specification Connector type: 8 pole WAGO pluggable termin al block Connector on board: WAGO 734- 238 Cable part: WAGO 734-208 6.8.3 Connector signal specifications 6.8.3 (a) Power output Voltage: 24 V DC from power supply connected to X6 or X7 12 V DC from ...

  • JAI VIS-CAM System TS-1327EN - page 90

    VIS-CAM System 78 Appendix B: J-Panel Function al & Connector Description 6.9.2 Connector specification Connector type: 8 pole shielded RJ45 Connector on board: Ta itek/Kinsun ST3009S-880 Cable part: Standard RJ45 connector 6.9.3 Connector signal specifications 6.9.3 (a) Data signal Ethernet signals on two pairs (Rx and Tx). 6.9.4 Connector phy ...

  • JAI VIS-CAM System TS-1327EN - page 91

    Appendix B: J-Panel Functional & Connector Description 79 VIS-CAM System 6.10.3 Connector signal specifications 6.10.3 (a) Data signal Ethernet signals on two pairs (Rx and Tx) . 6.10.4 Connector physical Interface Table 32 Pin connections for Ethernet from Camera 1. Pin Signal Description Connection to 1 Ethernet A+ Ethernet signal Gigabit swi ...

  • JAI VIS-CAM System TS-1327EN - page 92

    VIS-CAM System 80 Appendix B: J-Panel Function al & Connector Description Figure 80. Trigger polarity 6.11.2 Connector specification Connector type: 4 pole WAGO pluggable termin al block Connector on board: WAGO 734- 234 Cable part: WAGO 734-204 6.11.3 Connector signal specifications 6.11.3 (a) Signal levels Input signal amplitude 3-24 V Input ...

  • JAI VIS-CAM System TS-1327EN - page 93

    Appendix B: J-Panel Functional & Connector Description 81 VIS-CAM System 6.11.4 Connector physical Interface Table 33 Connector table Pin Signal Description Connection to 1 Trig0+ Positive trigger input to cam era 0 2 Trig0- Negative trigger input to camera 0 3 Trig1+ Positive trigger input to cam era 1 4 Trig1- Negative trigger input to camera ...

  • JAI VIS-CAM System TS-1327EN - page 94

    VIS-CAM System 82 Appendix B: J-Panel Function al & Connector Description 6.12.4 Connector physical Interface Table 34 WAGO physical interface Pin Signal Description Connection to 1 D0+ RS485 databus D0+ 2 D0- RS485 databus D0- 3 Gnd 4 D1+ RS485 databus D1+ 5 D1- RS485 databus D1- 6.12.5 Connecting Lane Controller RS485 signal bet ween J-Panels ...

  • JAI VIS-CAM System TS-1327EN - page 95

    Appendix C: Two Cameras, One-Flash Configuration 83 VIS-CAM System 7 Appendix C: Two Cameras, One Flash Configuration Figure 7.1 shows how t o connect one flash to two VIS CAM 300 cameras. The fl ash output from camera 0, the master camera, is connected to the laser trigger input on camera 1, the slave camera. The Flash unit is conne cted to the sl ...

  • JAI VIS-CAM System TS-1327EN - page 96

    VIS-CAM System 84 Appendix C: Two Cameras, One-Flash Configuration Table 35 Master to slave connections. Master Flash Connector (X5) Slave Laser Connector (X7) Pin 2 Pin 2 Pin 3 Pin 3 Pin 5 Pin 1 • Junction Panel trigger pol arity switch in position “p ositive going edge” • Master camera flash must be set to “auto” in Properties se ctio ...

  • JAI VIS-CAM System TS-1327EN - page 97

    Appendix D: Pluggable Terminal Blocks 85 VIS-CAM System 8 Appendix D: Pluggable Terminal Blocks The connectors on the VIS CAM 300 IO Board and J- Panel are pluggable terminal blocks with pin spacing of 3.81 mm / 0.15 inch from W AGO. The contacts are sp ring loaded. Figure 86. Terminal block Table 36 Essential specifications for th e pluggable term ...

  • JAI VIS-CAM System TS-1327EN - page 98

    VIS-CAM System 86 Appendix D: Pluggable Terminal Blocks ...

  • JAI VIS-CAM System TS-1327EN - page 99

    Appendix E: Moxa N Po rt 5232 Configuration 87 VIS-CAM System 9 Appendix E: Moxa N-Port 5232 Configuration Configuration of the Moxa N-Port server is done through a standard web-browser or using Telnet. If you are unfamiliar with the conf iguration terms, please consult th e enclosed Moxa N-Port server manual. To carry out the configuration us ing ...

  • JAI VIS-CAM System TS-1327EN - page 100

    VIS-CAM System 88 Appendix E: Moxa N Po rt 5232 Configuration Network Settings: IP address: Enter the desired IP address of the unit. The default address from the factory is 192.168.127 .254 unless otherwise spec ified. Netmask: Enter the subnet mask of t he unit. The default subnet mask from the factory is 255.255.25 5.0 unless o therwise specifie ...

  • JAI VIS-CAM System TS-1327EN - page 101

    Appendix E: Moxa N Po rt 5232 Configuration 89 VIS-CAM System Serial port 1 settings: Port alias: D1 – enter desired name of this spe cific serial port. Baud rate: 9600 – specify the desired baud rate of the serial port – the TLS200 light sensor requires 9600 a s standard. Data bits: 8 – specify the desired size of the data bits used - the ...

  • JAI VIS-CAM System TS-1327EN - page 102

    VIS-CAM System 90 Appendix E: Moxa N Po rt 5232 Configuration Figure 90. Standard configuration of Serial set tings for port 2: To make sure that both serial channels are iden tically configured – check the serial settings sub- menu in the Moxa N-Port server. Figure 91. Configuration overview of serial port 1 and 2. ...

  • JAI VIS-CAM System TS-1327EN - page 103

    Appendix E: Moxa N Po rt 5232 Configuration 91 VIS-CAM System Operating settings port 1: Operation mode: TCP – specify the operation mode of the serial channel – currently TCP is required for communicati on with the TLS200 light sensor – UDP will be implemented in the nearer future. TCP alive check time: 1 - Specify the alive time for the TCP ...

  • JAI VIS-CAM System TS-1327EN - page 104

    VIS-CAM System 92 Appendix E: Moxa N Po rt 5232 Configuration Figure 93. Operation configuration of Serial port 2: To make sure that opera tion mode of both serial channels are identically configured – check the operating settings sub-menu in the Moxa N-Port server. Figure 94. Configuration overview of operating settings for serial port 1 and 2. ...

  • JAI VIS-CAM System TS-1327EN - page 105

    Appendix F: Multiple Moxa N port Configuration Diagram 93 VIS-CAM System 10 Appendix F: Multiple Moxa N-port Configuration Diagram One Moxa N-port Device S erver is capable of accommod ating a maximum of fo ur concurrent connections on port 1. (Port 2 is reserved for control). Whenever more than four cameras are pointed to one Light Sensor, it is n ...

  • JAI VIS-CAM System TS-1327EN - page 106

    VIS-CAM System 94 Appendix F: Multiple Moxa N port Configuration Diagram ...

  • JAI VIS-CAM System TS-1327EN - page 107

    Append ix G: Ethernet Requirements 95 VIS-CAM System 11 Appendix G: Ethernet Requirements. The Ethernet media is the key compone nt for data transmission in the VIS-300/40 0 system. In order to ensure a smooth running system, insta ll the Ethernet infrastructure with the following consi dera tions i n mind : • Physical cabling - minimu m Cat 5E i ...

  • JAI VIS-CAM System TS-1327EN - page 108

    ...

  • JAI VIS-CAM System TS-1327EN - page 109

    Appendix H: Troubleshooting 97 VIS-CAM System 12 Appendix H: Troubleshooting Table 37 Troubleshooting table. Fault Symptom Check/Possible Reason Flash fires only every second time Switch S3 on VIS CAM I/O Board is in position “Flash 2” and only one flash is installed to the camera. Set switch S3 to position “NIGHT L.” Camera(s) does not tri ...

  • JAI VIS-CAM System TS-1327EN - page 110

    VIS-CAM System 98 Appendix H: Troubleshooting ...

  • JAI VIS-CAM System TS-1327EN - page 111

    VIS-CAM System ...

  • JAI VIS-CAM System TS-1327EN - page 112

    www.jai.com Europe, Middle East & Africa Phone +45 4457 8888 Fax +45 4491 3252 Asia Pacific Phone +81 45 440 0154 Fax +81 45 440 0166 Americas Phone (Toll-Free) 1 800 445-5444 Phone +1 408 383-0301 ...

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